1. Field of the Invention
The present invention relates to a semiconductor device, and specifically, to a semiconductor device having an element isolation insulating film.
2. Description of the Background Art
In a semiconductor device, the surface of a semiconductor substrate is partitioned into a plurality of element forming regions by an element isolation insulating film. For example, in a semiconductor device with memory cells, the plurality of element forming regions may be separated mainly into a memory cell region, a peripheral circuitry region and the like. The memory cells are formed in the memory cell region, and the peripheral circuitry is formed in the peripheral circuitry region.
One example of such a conventional semiconductor device is described. As shown in
In memory cell region M, gate electrodes 132, 133 of a memory cell transistor are formed. In each of gate electrodes 132, 133, a floating gate electrode (polysilicon film 108) is formed on semiconductor substrate 101 with a silicon oxide film 102 interposed between them. A control gate electrode (polysilicon film 111) is formed on floating gate electrode 108 with an ONO film 109 interposed between them.
Further, drain regions 114a, 114b and a source region 115 of the memory cell transistor are formed on the surface of semiconductor substrate 101.
In peripheral circuitry region P, gate electrodes 134, 135 of a transistor for peripheral circuitry are formed. Further, source/drain regions 116, 117 of the transistor are formed on the surface of semiconductor substrate 101. A dummy gate electrode 131 is formed on an element isolation insulating film 105a. This dummy gate electrode 131 is formed simultaneously with gate electrodes 132, 133134 and 135.
An interlayer insulating film 119 is formed on semiconductor substrate 101 so as to cover gate electrodes 132, 133134 and 135, and dummy gate electrode 131. A conventional semiconductor device is structured as above.
The conventional semiconductor device above, however, involves a problem that a large number of crystal defects occur in a portion of semiconductor substrate 101 positioned close to element isolation insulating film 105a, and consequently a leakage current is increased. Accordingly, a desired operation can not be performed and the reliability of the semiconductor device is degraded.
The present invention is to solve the problem above, and an object of the present invention is to provide a semiconductor device in which occurrence of crystal defects is suppressed.
A semiconductor device according to a present invention includes an element isolation insulating film, a first element forming region, a second element forming region, a memory cell including a gate electrode, and a conductor portion. The element isolation insulating film is formed in a prescribed region of a main surface of a semiconductor substrate. The first element forming region is formed in a region at one side of the semiconductor substrate with reference to the element isolation insulating film. The second element forming region is formed in a region at the other side of the semiconductor substrate with reference to the element isolation insulating film. The memory cell including a gate electrode is formed in the first element forming region. The conductor portion is formed on the element isolation insulating film so as to overlap with the element isolation insulating film in a plane, and includes the same layer as the gate electrode. A first distance from a border of the first element forming region and the element isolation insulating film to one end of the conductor portion at the first element forming region side, and a second distance from a border of the second element forming region and the element isolation insulating film to the other end of the conductor portion at the second element forming region side are different.
According to this arrangement, since prescribed first distance and second distance are different, stress will not be centered to the portion of semiconductor substrate positioned close to the element isolation insulating film. As a result, the occurrence of crystal defects is suppressed therein, leading to the reduction of the occurrence of leakage current and the like resulted due to crystal defects. It should be noted that the conductor portion overlapping with the element isolation insulating film in a plane means that they are overlapping in the layout (two-dimensionally).
Another semiconductor device according to the present invention includes a first element isolation insulating film, a second element isolation insulating film, a third element isolation insulating film, an element forming region, a first electrode portion, a second electrode portion, and a prescribed plurality of impurity regions. The first element isolation insulating film and the second element isolation insulating film are each extending in one direction on a main surface of a semiconductor substrate and formed distanced from each other. The third element isolation insulating film is formed on the main surface of the semiconductor substrate, distanced from respective end of the first element isolation insulating film and the second element isolation insulating film at the one direction side, and extends in a direction crossing the one direction. The element forming region is formed on the main surface of the semiconductor substrate and partitioned by the first element isolation insulating film, the second element isolation insulating film and the third element isolation insulating film. The first electrode portion is formed to cross a main region positioned in a region sandwiched by the first element isolation insulating film and the second element isolation insulating film in the element forming region, and extends in a direction crossing the one direction. The second electrode portion is formed to cross the main region of the element forming region, in an opposing side to the third element isolation insulating film relative to the first electrode portion so as to be distanced therefrom, and extends in a direction crossing the one direction. The prescribed plurality of impurity regions are formed in a region except for the region to which the first electrode portion and the second electrode portion are positioned, in the main region of the element forming region.
According to this arrangement, the third element isolation insulating film is formed in one side to the main region in a region sandwiched by the first element isolation insulating film and the second element isolation insulating film so as to be distanced therefrom. Accordingly, no end is formed in the main region that is surrounded by the element isolation insulating films by three sides. As a result, stress resulting from the element isolation insulating film will not be centered to this portion, and hence the number of crystal defects are reduced.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
First Embodiment
As a semiconductor device according to a first embodiment of the present invention, one example of a semiconductor device with memory cells (flash memory) is described. As shown in
Memory cell C1 is arranged in a prescribed memory cell region, and prescribed storage elements including a memory cell transistor are formed. Peripheral circuitry C2 is arranged in a prescribed peripheral circuitry region, and prescribed elements including, for example, a transistor are formed.
Gate electrodes 32, 33 of a prescribed memory cell transistor among a plurality of memory cell transistors formed in the memory cell region are each electrically connected via a prescribed word line, such as a word line WL1.
Among respective gate electrodes of the plurality of memory cell transistors, a gate electrode 32 that is closest to a dummy gate electrode 31, which will be described later, is specified as a dummy word line. In this semiconductor device, this gate electrode 32 is fixed to ground potential.
Next, specific structure of the semiconductor device is described. As shown in
In an element forming region S in memory cell region M, gate electrodes 32, 33 of a memory cell transistor are formed. In each of gate electrodes 32, 33, a floating gate electrode (polysilicon film 8) is formed on semiconductor substrate 1 with a silicon oxide film 2 interposed between them.
A control gate electrode (polysilicon film 11) is formed on floating gate electrode 8 with an ONO film 9 interposed between them. Note that ONO film 9 is a multilayer film in which a silicon oxide film is formed on another silicon oxide film with a silicon nitride film interposed between them. On the surface of semiconductor substrate 1, drain regions 14a, 14b and a source region 15 of a memory cell transistor are formed.
In the element forming region in peripheral circuitry region P, gate electrodes 34, 35 of a transistor for periphery circuitry are formed. Source/drain regions 16, 17 of the transistor are formed on the surface of semiconductor substrate 1.
On element isolation insulating film 5a, as will be described later, dummy gate electrode 31 having a prescribed positional relationship with an end of element isolation insulating film 5a is formed. This dummy gate electrode 31 is formed simultaneously with gate electrodes 32, 33, 34, 35.
A sidewall oxide film 18 is formed on each side of gate electrodes 32, 33, 34, and 35, and dummy gate electrode 31. An interlayer insulating film 19 is formed on semiconductor substrate 1 so as to cover gate electrodes 32, 33, 34, and 35, and dummy gate electrode 31.
As shown in
Next, one example of a manufacturing method of the semiconductor device above is described. As shown in
On that polysilicon film 20, silicon nitride film 3 is formed by the CVD method or the like. On silicon nitride film 3, a prescribed photoresist pattern 4a is formed.
A trench 1a for forming an element isolation insulating film is formed using photoresist pattern 4a as a mask and performing a prescribed anisotropy etching sequentially on silicon nitride film 3, polysilicon film 20, silicon oxide film 2 and semiconductor substrate 1. Thereafter, photoresist pattern 4a is removed.
Next, as shown in
Next, remaining silicon oxide film 5 is removed by a prescribed wet etching process. By performing the prescribed wet etching process further, silicon nitride film 3 is removed. By performing the prescribed wet etching process still further, polysilicon film 20 is removed, leaving silicon oxide film 5 in trench 1a. Thus, element isolation insulating film 5a is formed as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
A photoresist pattern (not shown) is formed on silicon oxide film 13. An anisotropy etching is performed on silicon oxide film 13 using this photoresist pattern as a mask, and thus silicon oxide film 13 is patterned. Thereafter, this photoresist pattern is removed.
Next, as shown in
Next, as shown in
Next, as shown in
Thus, gate electrodes 32, 33 of the memory cell transistor are formed in memory cell region M, and gate electrodes 34, 35 of the peripheral circuitry transistor are formed in peripheral circuitry region P. A prescribed dummy gate electrode is formed on element isolation insulating film 5a.
Thereafter, a TEOS (Tetra Ethyl Ortho Silicate glass) film (not shown) is formed so as to cover these gate electrodes 32-35 and others. By performing a dry etching process on the TEOS film, a sidewall oxide film 18 is formed.
Next, as shown in
Next, an interlayer oxide film 19 including TEOS film and BPTEOS (Boro Phospho Tetra Ethyl Ortho Silicate glass) film is formed so as to cover gate electrodes 32-35 and others, completing a semiconductor device shown in
In the semiconductor device above, specifically, the end of dummy gate electrode 31 at memory cell region M side is positioned closer to memory cell region M than the corresponding end of element isolation insulating film 5a is (on the element forming region in memory cell region M), and the end thereof at peripheral circuitry region P is positioned closer to memory cell region M than the corresponding end of element isolation insulating film 5a is (on element isolation insulating film 5a).
Each of the gate electrodes is faced to semiconductor substrate 1 with gate insulating film 2 interposed between them. Accordingly, the stress with the gate electrode easily affects memory cell region and others, increasing the possibility of the occurrence of crystal defects in the memory cell region and others.
By forming dummy gate electrode 31 specifically as described above, the crystal defects occurring in the portion of semiconductor substrate 1 positioned close to element isolation insulating film 5a largely decreases as compared to a conventional semiconductor device. This will be described in detail below.
First, as shown in
The result is shown in
As shown in
Although
As for distance D2 between the end of dummy gate electrode 31 at the memory cell region side and the corresponding end of element isolation insulating film 5a, no dependency of the number of crystal defect thereon, such as the dependency on distance D1, is recognized. However, it is recognized that the number of crystal defects is decreased by keeping distance D2.
It has been found that, except for the case where one end of dummy gate electrode 31 is positioned on the element forming region in memory cell region M, the similar tendency is also recognized in a case where other end of dummy gate electrode 31 is positioned on the element forming region in peripheral circuitry region P.
The reason for such a decrease in the number of crystal defect can be considered as follows. First, in the semiconductor device above, each of gate electrodes 32, 33 of memory cell region M, including dummy gate electrode 31, is a two-layer structure gate electrode where polysilicon film 11 is formed on another polysilicon film 8 with ONO film 9 interposed between them.
Therefore, the height of the two-layer structure gate electrode becomes higher than one-layer structure gate electrode, which will be, for example, approximately 0.1-0.5 μm. Hence, a stress resulting from the shrinking force of gate electrode will act on the portion of the semiconductor substrate positioned immediately under opposing sides of the gate electrode.
Generally, when the thickness of polysilicon film of the gate electrode is approximately 0.2 μm, for example, it is assumed that the stress of approximately 7×109 dynes/cm2 will act on the portion of the semiconductor substrate, and when it is approximately 0.3 μm, the stress of approximately 1×1010 dynes/cm2 will act thereon.
On the isolation region where element isolation insulating film 5a is formed, relatively high stress acts on semiconductor substrate 1 due to such a two-layer structure dummy gate electrode 31, and also the stress resulting from element isolation insulating film 5a acts thereon.
The above described semiconductor device is different from a conventional semiconductor device in that the position of each end of dummy gate electrode 31 does not match with the position of corresponding end of element isolation insulating film 5a. Accordingly, the stress will not be centered to the portion of semiconductor substrate 1 positioned close to element isolation insulating film 5a, leading to the reduction in the number of crystal defects therein.
Further, in the present semiconductor device, the end of element forming region S of memory cell region M is surrounded by element isolation insulating film 5a by three sides as indicated by dot frame E1 in
To element forming region S, as shown in
Thus, in the present semiconductor device (flash memory), since the number of crystal defects is reduced and the occurrence of the leakage current is suppressed, the reliability of the semiconductor memory improves.
Further, by fixing the control electrode of gate electrode 32 as a dummy word line to GND potential, the transistor including the gate electrode 32 will not turn on.
Therefore, the end of the element forming region that is surrounded by element isolation insulating film 5a at three sides and the portion of element forming region where large number of memory cell transistors are formed except for that end can be insulated electrically.
As a result, even when the stress is centered to the end due to its position being surrounded by the element isolation insulating film at three sides and crystal defects occur therein, the current leakage through the crystal defects is suppressed, and desired function is attained without each memory cell transistor short-circuiting with each other.
Second Embodiment
In the above described semiconductor device, the case in which the end of dummy gate electrode 31 at memory cell region M side is positioned closer to memory cell region M than the corresponding end of element isolation insulating film 5a is, and the end thereof at peripheral circuitry region P side is positioned closer to memory cell region M (on element isolation insulating film 5a) than the corresponding end of element isolation insulating film 5a is has been described as an example.
Now, a case in which the end of dummy gate electrode 31 at memory cell region M side is positioned closer to peripheral circuitry region P (on element isolation insulating film 5a) than the corresponding end of element isolation insulating film 5a is, and the end thereof at peripheral circuitry region P side is positioned closer to peripheral circuitry region P (on element forming region in peripheral circuitry region P) than the corresponding end of element isolation insulating film 5a is will be described.
First, the manufacturing method thereof is described. Following the steps shown in
Thus, dummy gate electrode 31 is formed, together with gate electrodes 32, 33 of memory cell transistor, and gate electrodes 34, 35 of the transistor for peripheral circuitry.
Thereafter, through steps similar to those shown in
In the semiconductor device described above, distance D1 between the end of dummy gate electrode 31 at memory cell region M side and the corresponding end of element isolation insulating film 5a is preferably set to at least 0.1 μm. Additionally, the end thereof at peripheral circuitry region P side and the corresponding end of element isolation insulating film 5a are separated by distance D2.
Thus, as mentioned above, the stress will not be centered to the portion of semiconductor substrate 1 positioned close to element isolation insulating film 5a and the number of crystal defects therein decreases. As a result, the occurrence of the leakage current is suppressed as well, improving the reliability of the semiconductor device (flash memory).
Third Embodiment
Now, a case where the end of dummy gate electrode 31 at memory cell M side and the end thereof at peripheral circuitry region P side are both positioned on element isolation insulating film 5a is described.
First, the manufacturing method thereof is described. Following the steps of
Thus, dummy gate electrode 31 is formed, together with gate electrodes 32, 33 of memory cell transistor, and gate electrodes 34, 35 of the transistor for peripheral circuitry.
Thereafter, through steps similar to those shown in
In the semiconductor device described above, distance D1 between the end of dummy gate electrode 31 at memory cell region M side and the corresponding end of element isolation insulating film 5a, and distance D2 between the end thereof at peripheral circuitry region P side and the corresponding end of element isolation insulating film 5a are preferably set to at least 0.1 μm.
Thus, as above, the stress will not be centered to the portion of semiconductor substrate 1 positioned close to element isolation insulating film 5a and the number of crystal defects therein decreases. As a result, the occurrence of the leakage current is suppressed as well, improving the reliability of the semiconductor device (flash memory).
Fourth Embodiment
Now, a case where the end of dummy gate electrode 31 at memory cell M side is positioned on the element forming region in memory cell region M, and the end thereof at peripheral circuitry region P side is positioned on the element forming region in peripheral circuitry region P is described.
First, the manufacturing method thereof is described. Following the steps of
Thus, dummy gate electrode 31 is formed, together with gate electrodes 32, 33 of memory cell transistor, and gate electrodes 34, 35 of the transistor for peripheral circuitry.
Thereafter, through steps similar to those shown in
In the semiconductor device described above, the end of dummy gate electrode 31 at memory cell region M side and the corresponding end of element isolation insulating film 5a is separated by distance D2, and the end thereof at peripheral circuitry region P side and the corresponding end of element isolation insulating film 5a is separated by distance D2.
Thus, as above, the stress will not be centered to the portion of semiconductor substrate 1 positioned close to element isolation insulating film 5a and the number of crystal defects therein decreases. As a result, the occurrence of the leakage current is suppressed as well, improving the reliability of the semiconductor device (flash memory).
Fifth Embodiment
Now, a modification of the case (the first embodiment) in which the end of dummy gate electrode 31 at memory cell region M side is positioned closer to memory cell region M (on element forming region in memory cell region M) than the corresponding end of element isolation insulating film 5a is, and the end thereof at peripheral circuitry region side is positioned closer to memory cell region M (on element isolation insulating film 5a) than the corresponding end of element isolation insulating film 5a is, will be described.
In the semiconductor device shown in
In the present semiconductor device, however, the element forming region is arranged so that such an end is not formed. Specifically, as shown in
Distanced from respective end of the plurality of element isolation insulating films 5b-5e, element isolation insulating film 5a having its end in a direction crossing the one direction is formed. Gate electrodes 32, 33 of the memory cell transistor are formed so as to cross portions of element forming region SM (main region) each sandwiched by the plurality of element isolation insulating film 5b-5e.
In peripheral circuitry region P, a plurality of element forming regions SP are formed partitioned by element isolation insulating film 5a. Gate electrodes 34, 35 of the transistor for peripheral circuitry are each formed so as to cross the plurality of element forming regions SP.
Dummy gate electrode 31 is formed on a portion of element isolation insulating film 5a electrically insulating element forming region SM and element forming regions SP. The end of dummy gate electrode 31 at memory cell region M side is positioned on element forming region SM in memory cell region M. The end thereof at peripheral circuitry region P side is positioned on element isolation insulating film 5a.
The rest of the arrangement of elements formed on semiconductor substrate 1 shown in
In the semiconductor device above, as has been described, since the position of each end of dummy gate electrode 31 is different from the position of each corresponding end of element isolation insulating film 5a, the stress will not be centered to the portion of semiconductor substrate 1 positioned close to element isolation insulating film 5a and the number of crystal defects therein decreases.
Further, in element forming region SM in memory cell region M, since each element isolation insulating film 5b-5e and element isolation insulating film 5a is distanced as indicated in dot frame E2 in
As a result, the stress resulting from the element isolation insulating film will not be centered to the portion corresponding to the end of the element forming region, contributing to decrease the number of crystal defects.
It should be noted that in this case, each main region of element forming region SM sandwiched by element isolation insulating films 5b-5e is electrically connected to each other since element isolation insulating films 5b-5e and element isolation insulating film 5a are distanced from each other.
Therefore, it is preferable to set a switching transistor including gate electrode 32 formed closest to dummy electrode 31 and a pair of impurity regions (drain region 14b, source region 15) to an off state constantly for electrically insulating each main region of element forming region SM.
An equivalent circuit diagram thereof is shown in
As a result, the memory cell transistors or the like that includes gate electrode 33, source region 15 and drain region 14a may not establish electrical short-circuit with each other, and desired function can be attained.
In the semiconductor device above, although the case where the end of dummy gate electrode 31 at memory cell region M side is positioned on the element forming region (main region) has been described as an example, it may be positioned on element isolation insulating film 5a. Further, although the end of dummy gate electrode 31 at peripheral circuitry region P side is positioned on element isolation insulating film 5a, it may be positioned on the element forming region in peripheral circuitry region P.
Sixth Embodiment
In each embodiment above, as represented by
Now, the variation of potential applied to gate electrode 32 for not causing the transistor including gate electrode 32 to turn on is described.
First, as shown in
The transistor may not be caused to turn on by fixing the control electrode in gate electrode 32 to each potential above as well. Hence, the end of the element forming region surrounded by element isolation insulating film 5a at three sides and the portions, except for that end, of element forming region in which large number of memory cell transistors can be electrically insulated from each other.
As a result, even when the stress is centered to the end due to its position being surrounded by element isolation insulating film at three sides, and crystal defects occurs therein, the current leakage through the crystal defects is suppressed, and desired function is attained without each memory cell transistor short-circuiting with each other.
In fixing the control electrode of the gate electrode, it is fixed to the potential of the well formed in the peripheral circuitry region since the potential of the well formed in the memory cell region fluctuates when operating the memory cell.
Further, alternative to fixing the control electrode of gate electrode 32 to a prescribed potential, the floating electrode of gate electrode 32 may be fixed to a prescribed potential. In the following, an example of such a semiconductor device is described.
As shown in
An interconnection 41 electrically connected to plug 40a is formed on interlayer oxide film 19. Interconnection 41 may be connected to supply voltage Vcc, or may be connected to GND.
Thus, floating electrode 8 of gate electrode 32 is fixed to supply voltage Vcc or ground potential to maintain the state in which the transistor including gate electrode 32 is not caused to turn on.
In should be noted that when fixing floating electrode 8 of gate electrode 32 to a prescribed potential, floating electrode 8 must be electrically connected along the direction to which control electrodes 11, 12 extend as shown in
Further, both of the floating electrode and the control electrode of gate electrode 32 may be connected to a prescribed potential. In the following, an example of such an semiconductor device is described.
As shown in
Interconnection 41 formed on interlayer oxide film 19 is electrically connected to both of plugs 40a and 40b. Interconnection 41 may be connected to supply voltage Vcc or may be connected to GND.
Hence, floating electrode 8 and control electrodes 11, 12 of gate electrode 32 can be fixed to supply voltage Vcc or ground potential for maintaining the state in which the transistor including gate electrode 32 is not caused to turn on.
It should be noted that, in a manufacturing process after the gate electrode is formed, holes may be accumulated in the floating electrode of the gate electrode due to an dry etching or a plasma process in removing resist, for example.
With holes accumulated in the floating electrode, even when a prescribed potential is applied to the floating electrode and/or control electrode, the channel region is depleted and thus a current flows. In other words, the transistor including dummy gate electrode 32 turns on.
Therefore, before actually operating the memory cell transistor, it is preferable to inject electrons only to the floating electrode of dummy gate electrode 32 by an appropriate writing operation or the like, for example.
Holes are neutralized by injected electrons, and a current flow due to the depletion of the channel region can be avoided. Thus, the state in which the transistor including dummy gate electrode is not caused to turn on can be maintained.
In each embodiment above, it is preferable to form gate electrodes 33, 34 and 35 including dummy gate electrodes 31, 32 at substantially regular intervals from each other.
Thus, since flatness is maintained between memory cell region M and peripheral circuitry region P after forming gate electrodes 31-35, the stability of the process can be attained.
The example of the two-layer structure gate electrode including the floating electrode and the control electrode as conductor portion has been described. A single-layer structure or three or more layer structure may be involved with the occurrence of crystal defects in element forming region as well, depending on the manufacturing method thereof.
In such cases also, by maintaining the positional relationship between conductor portion and the element isolation insulating film as above, the occurrence of crystal defects can be suppressed.
Further, the conductor portion is not limited to dummy gate electrode formed from the same layer as the gate electrode, and it may be formed from other conductive material.
In each embodiment above, although the flash memory has been described as an example of a semiconductor device, the present semiconductor device is not limited to the flash memory. For example, it can be widely applied to dynamic random access memory (DRAM), and a semiconductor device having an element forming region partitioned by an element isolation insulating film.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.