The present disclosure relates to a semiconductor device.
Inverter circuits having upper and lower arms formed by connecting switching elements in series are widely known. For example, Patent Document 1 discloses a technique in which, in an inverter circuit with upper and lower arms, a low On loss Insulated Gate Bipolar Transistor (IGBT) with a low On-voltage is used as the switching element that performs switching in response to a long-period signal, and a low switching loss IGBT with a high switching speed is used as the switching element that performs switching in response to a short-period signal are used to reduce power loss in each of the upper and lower arms. As described in Patent Document 1, IGBTs for low On loss and IGBTs for low switching loss can be manufactured separately by performing lifetime control during the IGBT manufacturing process.
In Patent Document 1, no consideration is given to the difference in wiring impedance between the input terminal and output terminal of the upper arm and the wiring impedance between the input terminal and output terminal of the lower arm. Therefore, even if a low On loss IGBT is used as the switching element on the long-period signal side, the On-voltage of the current path increases due to the wiring impedance between the input terminal and output terminal connected thereto, the loss reduction effect to be obtained is insufficient, causing a loss difference between the upper and lower arms, posing a concern about the uneven heat generation distribution.
The present disclosure has been made to solve the problems described above, and an object thereof is to provide a semiconductor device capable of mitigating a loss difference between the upper and lower arms in the inverter circuit.
According to the present disclosure, a semiconductor device includes an inverter circuit including a first switching element and a second switching element connected in series, a first input terminal being an external connection terminal connected to one main electrode of the first switching element, a second input terminal being an external connection terminal connected to one main electrode of the second switching element, an output terminal being an external connection terminal connected to a connection node between the first switching element and the second switching element, a first main current path being a current path from the first input terminal to the output terminal via the first switching element, a second main current path being a current path from the output terminal to the second input terminal via the second switching element, a first gate resistance connected to the gate electrode of the first switching element, and a second gate resistance connected to the gate electrode of the second switching element, in which On-voltage of the second switching element is lower than On-voltage of the first switching element, switching speed of the second switching element is lower than switching speed of the first switching element, wiring impedance of the second main current path is higher than wiring impedance of the first main current path, and a resistance value of the second gate resistance is lower than a resistance value of the first gate resistance.
According to the semiconductor device of the present disclosure, the loss difference between the upper and lower arms of the inverter circuit is mitigated.
The objects, features, aspects, and advantages of the present disclosure will become more apparent from the following detailed description and the accompanying drawings.
As shown in
The semiconductor device 10 also includes a first input terminal 11, a second input terminal 12, and an output terminal 13 as main current terminals connected to the outside. The first input terminal 11 is an input terminal on the upper arm side, and is connected to a collector electrode being one of the main electrodes of the first IGBT 31. The second input terminal 12 is an input terminal on the lower arm side, and is connected to an emitter electrode being one of the main electrodes of the second IGBT 32. The output terminal 13 is connected to a connection node between the emitter electrode being the other main electrode of the first IGBT 31 and the collector electrode being the other main electrode of the second IGBT 32.
The semiconductor device 10 also includes a first gate signal input terminal 21 and a second gate signal input terminal 22 as control terminals connected to the outside. The first gate signal input terminal 21 is connected to the gate electrode of the first IGBT 31. The second gate signal input terminal 22 is connected to the gate electrode of the second IGBT 32.
As shown in
Further, a second base plate 52 on which the second IGBT 32 and the second diode 42 are mounted is arranged between the output terminal 13 and the second input terminal 12, and the collector electrode of the second IGBT 32 and a cathode electrode of the second diode 42 are connected to the second base plate 52. The second base plate 52 is connected to the output terminal 13 via internal wiring 84. The emitter electrode of the second IGBT 32 and an anode electrode of the second diode 42 are connected via internal wiring 85. The anode electrode of the second diode 41 is connected to the second input terminal 12 via internal wiring 86.
The gate electrode of the first IGBT 31 is connected to the first gate signal input terminal 21 via internal wiring 87. The gate electrode of the second IGBT 32 is connected to the second gate signal input terminal 22 via internal wiring 88.
In Embodiment 1, as shown in
Here, the current path on the upper arm side, that is, the current path from the first input terminal 11 to the output terminal 13 via the first IGBT 31 is defined as the “first main current path”, and the current path on the lower arm side, that is, the current path from the output terminal 13 to the second input terminal 12 via the second IGBT 32 is defined as a “second main current path”. In the semiconductor device 10 having the configuration shown in
In Embodiment 1, with lifetime control, the on-voltage and switching speed of each of the first IGBT 31 and the second IGBT 32 are set such that the On-voltage between the collector and the emitter of the second IGBT 32 is lower than the On-voltage between the collector and the emitter of the second IGBT 31, and the switching speed of the second IGBT 32 is lower than the switching speed of the first IGBT 31. That is, in the relationship between the first IGBT 31 and the second IGBT 32, the first IGBT 31 is a low switching loss IGBT with a high switching speed, and the second IGBT 32 is a low On loss IGBT with a low on-voltage.
Further, the wiring impedance of each of the first IGBT 31 and the second IGBT 32 is set such that the wiring impedance of the second main current path passing through the second IGBT 32 becomes higher than the wiring impedance of the first main current path passing through the first IGBT 31. Further, the resistance value of each of the first external gate resistance 61 and the second external gate resistance 62 are set such that the resistance value of the second external gate resistance 62 being the gate resistance of the second IGBT 32 is lower than the resistance value of the first external gate resistance 61 being the gate resistance of the first IGBT 31.
The On-voltage, switching speed, and gate resistance of each of the first IGBT 31 and the second IGBT 32, and the wiring impedance of each of the first main current path and the second main current path, are set to satisfy the relationship described above, thereby, diminishing the difference in On-voltage between the first main current path and the second main current path, and furthermore, reducing the switching loss of the second IGBT 32, which has increased due to lifetime control. Accordingly, the loss difference between the first main current path on the upper arm side and the second main current path on the lower arm side can be diminished. Consequently, the heat generation distribution in the semiconductor device 10 is made uniform, contributing to improving the reliability of the semiconductor device 10.
In Embodiment 2, the relationship between the first diode 41 and the On-voltage between the anode and the cathode of the first diode 41 is also set for the semiconductor device 10 of Embodiment 1.
In Embodiment 2, a diode with low On-voltage between the anode and the cathode is used for the second diode 42 connected to the second main current path with high wiring impedance, and a diode with high On-voltage between the anode and the cathode is used for the first diode 41 connected to the first main current path with low wiring impedance. That is, the On-voltage of the second diode 42 is set to be lower than the On-voltage of the first diode 41.
According to Embodiment 2, the loss difference between the first main current path on the upper arm side and the second main current path on the lower arm side can be further diminished.
In Embodiment 3, as shown in
Also in Embodiment 3, the same effects as in Embodiment 1 can be obtained. Further, another effect to be obtained is that no necessity is required to connect the gate resistances of the first IGBT 31 and the second IGBT 32 to the outside of the semiconductor device 10.
In Embodiment 4, as the gate resistance of the first IGBT 31, the resistance of the internal wiring 87 connecting between the gate electrode of the first IGBT 31 and the first gate signal input terminal 21 is used, and as the gate resistance of the second IGBT 32, the resistance of the internal wiring 88 connecting between the gate electrode of the second IGBT 32 and the second gate signal input terminal 22 is used. The resistance value of the internal wiring 88 is set lower than the resistance value of the internal wiring 87 so that the resistance value of the gate resistance of the second IGBT 32 is lower than the resistance value of the gate resistance of the first IGBT 31. For example, in a case where the internal wiring 87 and the internal wiring 88 are wires made of the same material, the length of the internal wiring 88 may be made shorter than the wiring length of the internal wiring 87.
Also in Embodiment 4, the same effects as in Embodiment 1 can be obtained. Further, other effects to be obtained are that no necessity is required to connect the gate resistances of the first IGBT 31 and the second IGBT 32 to the outside of the semiconductor device 10, and to incorporate the first built-in gate resistance 71 and the second built-in gate resistance 72 in the first IGBT 31 and the second IGBT 32, respectively.
The configurations of the gate resistances of the first IGBT 31 and the second IGBT 32 may be different from each other. for example, any one of the gate resistances shown in Embodiments 1, 3, and 4 may be adopted as the gate resistance of one of the first IGBT 31 and the second IGBT 32, and any one of the gate resistances shown in Embodiments 1, 3, and 4 may be adopted as the other gate resistance.
Although in above Embodiments, the switching elements constituting the inverter circuit are IGBTs, Metal-Oxide-Semiconductor Field-Effect Transistors (MOSFETs), may also be adoptable, for example. Further, the diodes connected in antiparallel to the switching elements may be Schottky barrier diodes or PN diodes.
Further, the switching elements and the diodes may be formed using a silicon (Si) semiconductor, for example, or may be formed using a wide bandgap semiconductor such as SiC, gallium nitride-based material, or diamond. A semiconductor device using a wide bandgap semiconductor is superior in operation at high voltages, large currents, and high temperatures, compared to a semiconductor device using silicon.
It should be noted that Embodiments can be arbitrarily combined and can be appropriately modified or omitted.
While the forgoing description is in all aspects illustrative and not restrictive, it is therefore understood that numerous undescribed modifications and variations can be devised.
10 semiconductor device, 11 first input terminal, 12 second input terminal, 13 output terminal, 21 first gate signal input terminal, 22 second gate signal input terminal, 31 first IGBT, 32 second IGBT, 41 first diode, 42 second diode, 51 first base plate, 52 second base plate, 61 first external gate resistance, 62 second external gate resistance, 71 first built-in gate resistance, 72 second built-in gate resistance, 81 to 88 internal wiring.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/001955 | 1/20/2022 | WO |