The disclosure of Japanese Patent Application No. 2007-114280 filed on Apr. 24, 2007 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present invention relates to a semiconductor device, and to, for example, a technique effective when applied to a variable capacitance diode used in an antenna circuit or the like.
Japanese Unexamined Patent Publication No. 2006-319477 has been known as an example of a decoding antenna employed in a portable radio device and a mobile radio device corresponding to a cellular phone band and a digital TV (television) band. The same publication discloses that two variable capacitance diodes are coupled in series with a reverse polarity thereby to obtain a large change in capacitance at a low voltage.
In the variable capacitance diode, the capacitance at a given specific voltage has been normalized while a terminal-to-terminal capacitance C changes depending on a reverse voltage applied thereto. Capacitance values at a plurality of applied voltages on the low-voltage and high-voltages sides are ordinarily normalized, and one obtained by dividing the capacitance value on the low-voltage side by the capacitance value on the high-voltage side is called “capacitance change ratio”. Simulation results obtained where the variable capacitance diode is brought to a low capacitance as it is while the capacitance change ratio is being maintained, are shown in
Rs=ρepi(depi/S)+ρsub(dsub/S)+Rc (1)
where ρepi and ρsub respectively indicate the resistivities of an epi layer and a substrate, dsub indicates the thickness of the substrate, depi indicates the thickness (one obtained by excepting the thickness of a p region and the thickness of a depletion layer from the thickness of the epi layer) of an executive epi layer, Rc indicates the contact resistance between an AL (aluminum) electrode and a gold electrode, and silicon, and S indicates the area of a pn junction, respectively.
A variable capacitance diode for a digital TV tuner is used when it makes use of such a characteristic that the capacitance changed according to the application of a voltage thereto, and tuned to a radio wave (frequency allocated to each channel) that one desires to receive. Digital terrestrial broadcasing (so-called one-segment broadcasting) for mobile terminals has been started from April in 2006. Through mobile devices such as a cellular phone and an in-vehicle TV, watching of programs of one-segment broadcasting can be realized. In terms of power consumption (viewing time), measurements or support taken for a range at a low voltage (less than or equal to 3V) has been required for these TV tuner products corresponding to one-segment broadcasting capable of being watched by a portable device. While first generation models are now on sale from cell phone makers, bar-shaped antennas, which are used by stretching them from their main bodies, have been adopted to all. However, antenna building-in is in the mainstream in terms of the design characteristics of the mobile device. There has been a strong demand for built-in antennas even at the one-segment broadcasting.
It is thought that in order to efficiently receive a wide range of frequency band for one-segment broadcasting with the above building-in of the antenna, a high capacitance change ratio in a range of a low voltage (about 0V to 3V) will be required for a variable capacitance diode for a tunable antenna, which adapts to a change of a resonant wavelength. On the other hand, the variable capacitance diode needs to have a high Q value (selectivity) to enhance the selectivity of a tuning circuit and prevent a reduction in gain. This Q value is given by the following approximate expression (2). While the Q value changes depending on the frequency f as is apparent from the equation (2), it can be represented as a quantity irrelevant to the frequency f where the Q value is represented by an equivalent series resistance Rs.
Q=1/(2π·f·Ct·Rs) (2)
where f indicates the frequency, Ct indicates a capacitance value, and Rs indicates the equivalent series resistance. Thus, while there is a need to hold a low capacitance and reduce Rs in order to enhance the Q value, the Q value has a trade-off relationship with a capacitance change ratio. Although the related art of the patent document 1 satisfies the condition that the large change in capacitance can be obtained at the low voltage as mentioned above, it has the following problems. Firstly, there is a need to use two variable capacitance elements and the number of parts increases. Secondly, since the two variable capacitance elements are coupled in a series configuration, the capacitance value can be reduced to ½, whereas the equivalent series resistance Rs is increased twice, thereby reducing the Q value. This involves a problem similar to a case in which a junction area S is reduced to lessen the capacitance value C as shown in
An object of the present invention is to provide a semiconductor device that has realized a large capacitance change ratio while being held at a low capacitance and a low resistance. The above and other objects and novel features of the present invention will become more completely apparent from the description of the present specification and the accompanying drawings.
One embodiment according to the present application is as follows: A first semiconductor layer of a first conductivity type having an impurity concentration lower than a semiconductor substrate is formed over the semiconductor substrate. A second semiconductor layer of the first conductivity type having an impurity concentration higher than the first semiconductor layer is formed in a first area of a main surface of the first semiconductor layer. A third semiconductor layer having a second conductivity type opposite to the first conductivity type is formed in a surface of the second semiconductor layer. A first electrode is formed over the third semiconductor layer and electrically coupled to the third semiconductor layer. A fourth semiconductor layer having the second conductivity type is formed in a second area of the main surface of the first semiconductor layer, which is different from the first area. A second electrode electrically coupled to the fourth semiconductor layer is formed over the fourth semiconductor layer. A third electrode electrically coupled to the semiconductor substrate is formed at a back surface of the semiconductor substrate. A diode element including a PN junction formed by the second semiconductor layer and the third semiconductor layer is configured. A capacitive element including the first semiconductor layer, the semiconductor substrate and the fourth semiconductor layer in the second area is formed. A variable filter circuit is configured in which the third electrode is coupled to a control voltage terminal, the first and second electrodes are respectively coupled to a first signal terminal and a second signal terminal, and the capacitance of the diode element is controlled by a voltage applied to the control voltage terminal. A bottom portion of the fourth semiconductor layer is formed at a position closer to the semiconductor substrate than a low portion of the third semiconductor layer.
A variable capacitance portion and a capacitance portion that substantially acts as a fixed capacitance are provided on one semiconductor substrate. A capacitance value can be reduced by a series circuit that uses a semiconductor substrate in common. Further, a bottom portion of the fourth semiconductor layer is formed at a position closer to the semiconductor substrate than a low portion of the third semiconductor layer, thereby reducing a resistive component at a first semiconductor layer (epitaxial layer) of a low concentration, whereby an increase in Rs at the series circuit can be prevented.
A configuration diagram of one embodiment of a semiconductor chip that configures a variable or programmable filter circuit according to the present invention is shown in
Although not restricted in particular, the first area corresponding to the variable capacitance diode VC (C1) is roundly formed at the central part of the semiconductor chip shaped in square as seen in its plane as shown in
A P++ type semiconductor region 3 (fourth semiconductor layer) that configures one electrode side of the capacitor SW (C2) is formed in the epitaxial layer (epi (N−−)) 2 of the second area. The semiconductor region 3 is formed deep to decrease in distance from the main surface of the semiconductor substrate (N-SUB) 1. In other words, the bottom of the P++ type semiconductor region 3 (fourth semiconductor layer) is formed at a position closer to the semiconductor substrate than a low portion of a P++ type semiconductor region 5 (third semiconductor layer) to be described later in such a manner that the thickness of the epitaxial layer (epi (N−−)) 2 interposed between the semiconductor region (P++) 3 and the semiconductor substrate (N-SUB) is formed substantially thin.
Although not restricted in particular, an N type semiconductor region 4 (second semiconductor layer) is formed in the epitaxial layer (epi (N−−)) 2 of the first area. The P++ type semiconductor region 5 (third semiconductor layer) that configures the anode side of the variable capacitance diode VC (C1) is formed in the semiconductor region 4. Thus, the variable capacitance diode VC assumes a PN junction diode in which the P++ type semiconductor region 5 is set as the anode side and the an N type semiconductor region comprising the N type semiconductor region 4, the epitaxial layer (epi (N−−)) 2 and the semiconductor substrate (N-SUB) is set as the cathode side.
The thickness of the epitaxial layer (epi (N−−)) 2 of the variable capacitance diode VC (C1) is made thicker than that of the epitaxial layer (epi (N−−)) 2 of the capacitor SW (C2). The spread of the depletion layer, which changes according to a control voltage, is increased so as to have or obtain a large change in capacitance. The N type semiconductor region 4 acts in such a manner that the spread of the depletion layer at the time that the control voltage is low, is reduced to obtain a large capacitance value, and the spread of the depletion layer at the time that a large control voltage is applied thereto is led in the vertical direction of the epitaxial layer (epi (N−−) 2. That is, the transverse spread of the depletion layer is lowered by the N type semiconductor region 4 to reduce a capacitance value with respect to the control voltage, thereby increasing a change in capacitance.
Reference numeral 7 indicates a protective film formed of a laminated film of a silicon oxide film and a silicon nitride film. The protective film 7 is provided at a surface portion excluding the anode electrodes of the variable capacitance diode VC (C1) and capacitor SW (C2), and electrodes 8a (first electrode) and 8b (second electrode) that configure one electrodes thereof respectively. As shown in
Although not restricted in particular, the semiconductor substrate 1 is set to an arsenic (As) concentration that ranges from about 1×E19 to 1×E20. The epitaxial layer (epi (N−−)) 2 is set to a phosphorus (P) concentration that ranges from about 1×E15 to 1×E16. The N type semiconductor region 4 is set to a phosphorus concentration that ranges from about 1×E17 to 1×E18. The P++ type semiconductor region 5 is set to a boron (B) concentration that ranges from about 1×E19 to 1×E20. The P++ type semiconductor region 3 is set to a boron (B) concentration that ranges from about 1×E19 to 1×E20.
A configuration diagram of a semiconductor device (resin molded type semiconductor package) according to the present invention is shown in
A back view of the semiconductor device according to the present invention is shown in
A circuit diagram of one embodiment of a resonant circuit (variable or programmable filter circuit) that uses the semiconductor device according to the present invention is shown in
The semiconductor device according to the present embodiment comprises a series circuit of the variable capacitance diode VC and the capacitor SW. Therefore, assuming that their capacitance values are C1 and C2, a combined capacitance C thereof can be reduced like 1/C1+1/C2. In the case of the capacitor SW as described above, depi of the above equation (1) can be significantly reduced as compared with depi of the variable capacitance diode VC if the P++ layer is formed deep as one electrode side of the capacitor and the thickness of the epitaxial layer (epi (N−−)) 2 that configures the PN junction is substantially reduced. Thus, since an equivalent resistance value can be left held at an equivalent resistance value of a substantially one variable capacitance diode VC while each capacitance value is being reduced by the series circuit, a low Ct and a low Rs can be realized.
Since the capacitor SW is also of a PN junction capacitance or capacitor, strictly speaking, the capacitance value at the PN junction portion changes minimally in response to the control voltage VR in a manner similar to the variable capacitance diode VC. Since, however, the small amount of change in the capacitance of the capacitor SW is very smaller than the amount of change in the capacitance of the variable capacitance diode VC, it can be assumed to be a fixed capacitance. That is, since a change in the capacitance C1 of the variable capacitance diode VC exerts control over a change in the combined capacitance in view of the combined capacitance C (1/C1+1/C2), the capacitance C2 of the capacitor SW can be substantially set as a fixed capacitance.
A manufacturing process sectional view of one embodiment of a semiconductor chip according to the present invention is shown in
In
In
The rate of flow of etching gas at dry etching and the time taken for etching are adjusted to bring the trench 6 into the forward tapered form whose lower portion is more thinner than its upper portion in trench's sectional shape. Although not shown in the figure, ashing using ozone is performed to remove the resist mask 10c and the silicon oxide film is removed by wet etching. Subsequently, a protective film 7 comprising a laminated film formed by laminating a PSG (Phospho Silicate Glass) film based on CVD, a plasma silicon nitride film and the like over a silicon oxide film based on thermal oxidation used as a protection insulating film, for example, is formed over the full main surface of the semiconductor substrate including the inside of the trench 6. A resist mask with coupling regions of electrodes 8a and 8b being made open is formed with respect to the protective film 7 by photolithography. It is selectively removed by dry etching using the resist mask to perform patterning of the protection insulating film 7, whereby the P++ semiconductor layers 3 and 5 of the main surface of the semiconductor substrate, which assume the connecting areas, are exposed. After the resist mask for opening has been removed, a metal film using aluminum containing silicon therein is deposited over the entire main surface of the semiconductor substrate by sputter or the like. A resist mask, which covers the forming areas of the electrodes 8a and 8b, is formed by photolithography. The metal film is selectively removed by dry etching using the resist mask to perform patterning thereof, thereby forming the corresponding electrodes 8a and 8b.
After the electrode forming resist mask has been removed, the back surface placed on the side opposite to the main surface of the semiconductor substrate is subjected to grinding processing to make the thickness of the semiconductor substrate thin. Then, a metal film including laminated Au (gold), for example is deposited over the semiconductor substrate 1 having the back surface by evaporation or the like. The metal film is wet-etched to form a cathode electrode 9 used as the control voltage terminal shown in
In the present embodiment, the sidewalls of the surface layer portion, intermediate portion and deep layer portion of the trench 6 are respectively brought to the forward tapered form whose upper portion is broader in width than the lower portion, thereby making it possible to deposit the protection insulting film 7 on the sidewalls and bottom face of the trench 6 stably. Thus, since the protection insulating film 7 formed inside the trench 6 can be formed to a sufficient thickness, it is possible to suppress the shortage of the thickness of the protection insulating film 7.
A manufacturing process sectional view of one embodiment of the semiconductor chip shown in
In FIG. 7B2, the photoresist film 10b′ is removed and second time etching is performed with the silicon oxide film 10b″ as a mask. Upon the second time etching, a trench 6″ having such a depth as to extend through the epitaxial layer epi (I-type semiconductor layer) 2 and reach the semiconductor substrate 1 is provided. Thereafter, a stacked film obtained by stacking a PSG (Phospho Silicate Glass) film based on CVD, a plasma silicon nitride film and the like over, for example, a silicon oxide film based on thermal oxidation used as a protection insulating film inclusive of the trench 6″ is formed and embedded into the trench 6″. Subsequently, such electrodes 8a, 8b and 9 as described above are formed.
While the invention made above by the present inventors has been described specifically on the basis of the preferred embodiments, the present invention is not limited to the embodiments referred to above. Various changes can be made thereto without the scope not departing from the gist thereof. The impurity concentration of each semiconductor layer can adopt various embodiments in such a manner that the semiconductor substrate is set as an N+ type, for example. The conductivity type is reversed and the electrode having the substantial fixed capacitance may be shared with the variable capacitance diode to provide a series form. Such a form that the N type semiconductor layer 4 of the variable capacitance diode VC is omitted and the sidewalls of the trench contact the PN junction may be adopted. Any one may be adopted if the device isolation area can be partitioned into the two areas as described above. The present invention can widely be utilized as a low-capacitance and low-resistance variable capacitance diode.
Number | Date | Country | Kind |
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2007-114280 | Apr 2007 | JP | national |