This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2005-247838, filed on Aug. 29, 2005, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a semiconductor device containing gallium nitride (GaN)-based compound semiconductor.
2. Related Art
Gallium nitride-based (GaN-based) semiconductors have wide band gaps, and the characteristics of GaN-based semiconductors have been used in research and development of high-brightness ultraviolet to blue/green LEDs and violet laser diodes. Further, high-frequency and high-power GaN transistors or the like have been fabricated.
In a GaN-based semiconductor, since an effective mass of an electron or a positive hole is larger than that of a GaAs-based semiconductor, a transparent carrier density of the GaN-based laser is larger than that of GaAs-based laser. Therefore, a threshold current density of a GaN-based laser is inevitably higher than that of a GaAs-based laser. A representative value of the threshold current density of the GaN-based laser is about 1 to 3 kAcm−2.
As described above, since a GaN-based laser has a high threshold current density, it is critically important to suppress overflow of carriers (particularly electrons). In a GaN-based laser, a GaAIN layer doped with p-type impurity is often disposed near an active layer to suppress overflow of electrons (Shuji Nakamura et al., “InGaN-Based Multi-Quantum-Well-Structure Laser Diodes”, Japanese Journal of Applied Physics, Jan. 15, 1996, volume 35, No. 1B, pp. L74-L76, M. Hansen et al., “Higher efficiency InGaN laser diodes with an improved quantum well capping configuration”, Applied Physics Letters, Nov. 25, 2002, volume 81, No. 22, pp. 4275-4277).
However, during crystal growth of an actual device structure, InGaN and GaN/GaAlN used as guide layer materials are grown at different temperatures. The growth temperature of InGaN is about 700 to 800° C., whereas the growth temperature of GaN/GaAlN is 1000 to 1100° C. In other words, after InGaN is grown, the growth is suspended, InGaN undergoes a temperature rising process, and then GaN/GaAlN is grown. It has been found that a defect caused by heat damage is introduced to a crystal growth layer in this temperature rising process. When the layer with such a defect is arranged close to an active layer, the life of the device may decrease. Therefore, in order to achieve a highly reliable device, it is important to locate the layer with such a defect away from the active layer.
When a GaAlN layer doped with p-type impurity is arranged quite close to an active layer, the p-type impurity causes a free carrier loss and, on the contrary, increases a threshold current density. Further, the p-type impurity may diffuse to the active layer. In this case, the loss increases and the threshold current density also increases. Even if the diffusion of p-type impurity to the active layer is suppressed in the initial stage of energization of the laser diode, the impurity may diffuse to the active layer during a life test with a constant optical output, so that the threshold current density may increase and the laser diode may be finally disabled. In this way, the diffusion of p-type impurity to the active layer is a serious problem to the reliability of the device.
The present invention provides a semiconductor device which can prevent impurity from diffusing to an active layer.
According to one embodiment of the present invention, a semiconductor device, comprising:
an active layer;
a first semiconductor layer of first conductive type;
an overflow prevention layer disposed between the active layer and the first semiconductor layer, which is doped with impurities of first conductive type and which prevents overflow of electrons or holes;
a second semiconductor layer of first conductive type disposed at least one of between the active layer and the overflow prevention layer and between the overflow prevention layer and the first semiconductor layer; and
an impurity diffusion prevention layer disposed between the first semiconductor layer and the active layer, which has a band gap smaller than those of the overflow prevention layer, the first semiconductor layer and the second semiconductor layer and which prevents diffusion of impurities of first conductive type,
wherein each of the active layer, the overflow prevention layer, the first semiconductor layer, the second semiconductor layer and the impurity diffusion prevention layer are formed of GaN-based compound semiconductor.
According to one embodiment of the present invention, a semiconductor device, comprising:
an active layer;
a first semiconductor layer of first conductive type;
an overflow prevention layer disposed between the active layer and the first semiconductor layer, which is doped with impurities of first conductive type and which prevents overflow of electrons or holes;
a second semiconductor layer of first conductive type which is disposed either of between the active layer and the overflow prevention layer or between the overflow prevention layer and the first semiconductor layer; and
an impurity diffusion prevention layer disposed between the overflow prevention layer and the second semiconductor layer, which has a band gap smaller than those of the overflow prevention layer, the first semiconductor layer and the second semiconductor layer and which prevents diffusion of impurities of first conductive type,
wherein each of the active layer, the overflow prevention layer, the first semiconductor layer, the second semiconductor layer and the impurity diffusion prevention layer are formed of GaN-based compound semiconductor.
According to one embodiment of the present invention, a semiconductor device, comprising:
an active layer;
a first semiconductor layer of first conductive type;
an overflow prevention layer disposed between the active layer and the first semiconductor layer, which is doped with impurities of first conductive type and which prevents overflow of electrons or holes;
a second semiconductor layer of first conductive type disposed between the overflow prevention layer and the first semiconductor layer;
a third semiconductor layer of first conductive type disposed between the active layer and the overflow prevention layer; and
an impurity diffusion prevention layer disposed at least one of between the overflow prevention layer and the second semiconductor layer and between the overflow prevention layer and the third semiconductor layer, which has a band gap smaller than those of the overflow prevention layer, the first semiconductor layer and the second semiconductor layer and which prevents diffusion of impurities of first conductive type,
wherein each of the active layer, the overflow prevention layer, the first semiconductor layer, the second semiconductor layer and the impurity diffusion prevention layer are formed of GaN-based compound semiconductor.
Hereafter, a receiver and a receiving method according to the present invention will be described more specifically with reference to the drawings.
Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.
The composition ratio of In in the impurity diffusion prevention layer 8 is set higher than those of the overflow prevention layer 7, the guide layers 6 and 9 and the p-type clad layer 10. As a guide of diffusion of impurity (described later), the composition ratio of In in the impurity diffusion prevention layer 8 is set at 2% to 10%, preferably 3% to 8%, and the composition ratio of In in the overflow prevention layer 7 and the guide layers 6 and 9 is set at 2% or less. Generally, as the composition ratio of In increases, the index of refraction increases and the band gap decreases. When the composition ratio of In is low in the impurity diffusion prevention layer 8, it is difficult to prevent diffusion of impurity. In view of luminous efficiency, it is desirable that the composition ratio of In in the impurity diffusion prevention layer 8 is lower than that of the quantum well layer of the active layer.
The p-type clad layer 10 has a convex portion. The p-type GaN contact layer 11 is formed on the top surface of the convex portion, and an insulating layer 12 is formed on the side walls of the convex portion and a surface of the p-type clad layer 10 except for the convex portion. A p-type electrode 13 is formed on the p-type contact layer 11 and an n-type electrode 14 is formed on the backside of the n-type GaN substrate 1.
The laser diode of
The inventor examined the doping profile of p-type impurity (for example, Mg) in a laminated film made of GaN, GaAlN and InGaN by using secondary ion-microprobe mass spectrometry (SIMS). As a result, it was found that in spite of a constant doping concentration, InGaN has the highest Mg concentration even in consideration of the matrix effect of SIMS.
As indicated by chart “a” of
The reason why InGaN has a high Mg concentration is that InGaN is larger in lattice constant than GaN and GalN (strictly saying, a lattice constant is large in the c-axis direction) and Mg is easily extracted into the film.
As shown in
In the present embodiment, the impurity diffusion prevention layer 8 including an InyGa1-yN layer having a smaller band gap is disposed on the overflow prevention layer 7 doped with p-type impurity and the p-type impurity is accumulated in the impurity diffusion prevention layer 8, so that the p-type impurity is not diffused to the active layer.
And then the superlattice n-type clad layer 3 including an undoped Ga0.9Al0.1N layer and a GaN layer doped with an n-type impurity of about 1×1018 cm−3 is grown on the n-type GaN buffer layer 2 (
And then the n-type guide layer 4 made of GaN with a thickness of about 0.1 μM is grown on the n-type clad layer 3. The n-type guide layer 4 is doped with n-type impurity of about 1×1018 cm−3. Alternatively the n-type guide layer 4 may be made of In0.01Ga0.99N with a thickness of about 0.1 μm. The n-type GaN buffer layer 2, the n-type clad layer 3, and the n-type guide layer 4 are grown at 1000 to 1100° C.
And then on the n-type guide layer 4, the active layer 5 having a multiple quantum well (MOW) structure is formed (
And then the p-type first guide layer 6 made of In0.005Ga0.995N is grown on the active layer 5. The p-type first guide layer 6 only requires a thickness of about 90 nm. The p-type first guide layer 6 may be undoped or doped with about 1×1017 cm−3 to about 5×1018 cm−3 of Mg. Mg is a p-type impurity. When the n-type guide layer 5 disposed under the active layer is made of GaN or Inx1Ga1-x1N (0<x1<1) and the active layer has a single or multiple quantum well structure including a quantum well containing Inx2Ga1-x2N (0<x2≦1) and a barrier layer containing Inx3Ga1-x3N (0≦x3<1, x2>x3), the p-type first guide layer 6 is made of Inx4Ga1-x4N (0≦x4<1, x3>x4).
And then a Ga0.8Al0.2N layer having a thickness of about nm is grown on the p-type first guide layer 6. The Ga0.8Al0.2N layer is doped with about 4×1018 cm−3 to about 5×1019 cm−3 of Mg. The Ga0.8Al0.2N layer is provided to prevent overflow of electrons and thus also called the overflow prevention layer 7. The p-type first guide layer 6 and the overflow prevention layer 7 are grown at 1000 to 1100° C.
And then the impurity diffusion prevention layer 8 made of InyGa1-yN (0<y≦1) is grown on the overflow prevention layer 7 (
And then the p-type GaN second guide layer 9 doped with about 2×1018 cm−3 to about 5×1019 cm−3 of Mg is grown on the InyGa1-yN layer. This layer is, for example, 0.05 μm in thickness. Subsequently the p-type clad layer 10 having a superlattice structure is grown on the p-type GaN second guide layer 9. The superlattice structure includes an undoped Ga0.9Al0.1N layer and GaN doped with about 1×1019 cm−3 to about 5×1019 cm−3 of Mg. The material of the p-type clad layer 10 is not particularly limited. The p-type clad layer 10 may be a thick film (about 0.6 μm in thickness) doped with p-type impurity including, for example, Ga0.95Al0.05N. Alternatively both of Ga0.9Al0.1N and GaN may be doped with p-type impurity. And then the p-type contact layer 11 including a GaN layer doped with p-type impurity with a thickness of 0.1 is formed on the p-type clad layer 10 (
A device process is performed on a wafer where crystal has been grown according to the process of
And then the p-type electrode 13 is formed on the insulating layer 12 and the p-type GaN contact layer 11 doped with about 3×1019 cm−3 to about 1×1022 cm−3 of Mg, and the n-type electrode 14 is formed on the backside of the n-GaN substrate.
The end face of the laser diode is formed by cleavage and a coating with a high reflectivity is applied on a surface opposite from the light extracting surface.
A convex laminated structure including the p-type clad layer 10 and the p-type GaN contact layer 11 extends in the vertical direction of the drawing and acts as a resonator.
The shape of the convex laminated structure is not limited to a rectangle having a vertical side wall in the cross section of
On the side walls of the convex portion and the surface of the p-type clad layer 10 except for the convex portion, a current block layer including the insulating layer 12 is formed with the convex portion inserted in the insulating layer 12. The current block layer controls the transverse mode of the laser diode. Although the thickness of the current block layer can be arbitrarily selected according to a design, the thickness is preferably set at about 0.3 μm to 0.8 μm, for example, about 0.5 μm.
The material of the current block layer includes, for example, a high-resistivity semiconductor film such as an AlN film and a Ga0.8Al0.2N film, a semiconductor film irradiated with proton, a silicon oxide film (SiO2 film), and a multilayer film made up of a SiO2 film and a ZrO2 film. In other words, various materials can be used for the current block layer as long as the materials are lower in the index of refraction than a nitride III-V compound semiconductor used for the active layer 5.
Moreover, the laser diode of the present embodiment does not always have to have a ridge waveguide laser structure. For example, in the case of an embedded laser structure, an n-type semiconductor layer such as n-type GaN and n-type GaAlN may be used, instead of an insulating film, as the current block layer by pn junction isolation.
The p-type electrode 13 including, for example, a composite film of palladium-platinum-gold (Pd/Pt/Au) is formed on the p-type GaN contact layer 11. For example, a Pd film is 0.05 μm in thickness, a Pt film is 0.05 μm in thickness, and an Au film is 1.0 μm in thickness.
On the other hand, the n-type electrode 14 including, for example, a composite film of titanium-platinum-gold (Ti/Pt/Au) is formed on the backside of the n-type GaN substrate 1. For the n-type electrode 14, for example, a Ti film having a thickness of 0.05 μm, a Pt film having a thickness of 0.05 μm, and an Au film having a thickness of 1.0 μm are used.
The laser diode manufactured by the manufacturing process of
The inventor conducted an energization test in which a life is measured with a constant optical output. In this conduction test, the laser diode was caused to continuously oscillate with an optical output of 50 mW and an operating temperature of 75° C. to examine the rate of increase of the operating current. A time period during which the operating current increases from the initial value by 20% is defined as the life of the laser diode. The life of the laser diode of
The cause of the difference in life will be discussed below. When the impurity diffusion prevention layer 8 is omitted, during the energization test, p-type impurity (for example, Mg) in the p-type clad layer 10 and the p-type second guide layer 9 gradually starts diffusing to the active layer 5 containing less impurity. The p-type impurity diffused to the active layer 5 causes a free carrier loss, and thus the threshold current increases in the laser diode. Further, slope efficiency which indicates a ratio of a change in optical output to a change in current at the threshold current or higher decreases. Therefore the operating current increases when the optical output is kept constant.
When the impurity diffusion prevention layer 8 is provided as in the present embodiment, p-type impurity is accumulated in the impurity diffusion prevention layer 8, thereby suppressing the diffusion of the p-type impurity to the active layer 5. It is thus possible to provide a laser diode with a long life and high reliability.
While the impurity diffusion prevention layer 8 is interposed between the overflow prevention layer 7 and the p-type GaN second guide layer 9 in the laser diode of
As described above, the impurity diffusion prevention layer 8 made of InyGa1-yN is disposed near the active layer 5 in the present embodiment, and thus p-type impurity in the p-type clad layer 10 or the p-type second guide layer 9 can be accumulated in the impurity diffusion prevention layer 8 and does not diffuse to the active layer 5. It is thus possible to increase the life of the laser diode and improve reliability.
Embodiment 2 is different from Embodiment 1 in the structure of the laser diode.
In the laser diode of
In
In the laser diode of
In the laser diodes of
As described above, in any of these structures shown in
In Embodiments 1 and 2, the p-type impurity is Mg. Zn or the like may be used.
In Embodiments 1 and 2, there have been described examples in which the laser diode includes the impurity diffusion prevention layer 8. The present invention is applicable not only to a laser diode but also an optical device such as a light-emitting diode and a photodetector and an electronic device such as a transistor (for example, a heterojunction bipolar transistor (HBT)).
Further, in the embodiments, there have been described examples in which p-type impurity is accumulated in the impurity diffusion prevention layer 8. When an n-type guide layer and an overflow prevention layer for preventing overflow of a positive hole doped with n-type impurity are provided, the n-type impurity may be accumulated in an impurity diffusion prevention layer formed adjacent to these layers.
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Entry |
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M. Hansen, “Higher efficiency InGaN laser diodes with an improved quantum well capping configuration”, Applied Physics Letters, vol. 81, No. 22, Nov. 25, 2002, pp. 4275-4277. |
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Decision on Trial issued on Jun. 22, 2012 w/English Translation. |
Office Action as received in the corresponding Japanese Patent Application No. 2011-156832 dated Jun. 18, 2013. |
Number | Date | Country | |
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Number | Date | Country | |
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Parent | 12652827 | Jan 2010 | US |
Child | 13398170 | US | |
Parent | 12036409 | Feb 2008 | US |
Child | 12652827 | US | |
Parent | 11511337 | Aug 2006 | US |
Child | 12036409 | US |