The present application is based on, and claims priority from, Korean Application Number 2004-87198, filed Oct. 29, 2004, the disclosure of which is incorporated by reference herein in its entirety.
1. Field of the Invention
The present invention relates to a semiconductor laser device, and more particularly to a high output semiconductor laser device that is capable of reducing changes in far-field horizontal (FFH) due to increased output thereof, and a process for preparing the same.
2. Description of the Related Art
Recently, owing to popularization of CD-RWs and DVD-RWs, there has been greatly increased demand for high output semiconductor laser devices used as light sources. Generally, the semiconductor laser devices include p- and n-type type clad layers for injecting electric current, and an active layer, in which induced emission of photons substantially occurs, disposed between clad layers. Such semiconductor laser devices can acquire improved current injection efficiency by forming an upper clad layer (for example, a p-type clad layer) in the form of a ridge structure.
Furthermore, in the case of high output semiconductor laser devices utilized in DVD-Writers and the like, increased output thereof leads to changes in far-field horizontal (FFH). Therefore, when semiconductor laser devices are mounted for use in light pick-up devices for DVD-RW drives, changes in FFH due to high output may result in unstable write properties.
In addition, the p-type upper AlGaInP clad layer 16 is made of a ridge structure in order to improve current injection efficiency, and a current blocking layer 21 for blocking current dispersion is formed around the clad layer 16. The p-type upper AlGaInP clad layer 16, a p-type GaInP cap layer 17 and a p-type GaAs contact layer 18 form a protrusion-shaped ridge part. Electrode structures for current injection (not shown) are formed on the upper surface of p-type GaAs contact layer 18 and the back surface of the substrate.
In the conventional semiconductor laser device having such a structure, current density and temperature in the active layer 13 region (a region A represented by a dotted line in
Generally, it is possible to control FFH by adjusting the bottom width of the ridge part, a structure of the active region and the like, designing the larger FFH reduces the amount of changes in FFH due to increase of output.
However, there is a limit to the increase of the FFH design value depending on conditions and environments in which the semiconductor laser device is used. Further, since FFH increment due to increased output diminishes only with movement along the line in
Consequently, it is difficult to fundamentally improve changes in FFH due to increased output using only the conventional semiconductor laser devices. Thereby, when the semiconductor laser devices are practically mounted to use on the light pick-up device for DVD-RW drives, changes in FFH resulting from high output leads to unstable write properties.
Therefore, the present invention has been made in view of the above problems, and it is an object of the present invention to provide a high output semiconductor laser device that is capable of inhibiting changes in far-field horizontal (FFH) due to increased output thereof.
It is another object of the present invention to provide a process for preparing a high output semiconductor laser device that is capable of inhibiting changes in far-field horizontal (FFH) due to increased output thereof.
In order to achieve the above object, a semiconductor laser device of the present invention comprises a first clad layer of a first conductivity type formed on a substrate; an active layer formed on the first clad layer; and a second clad layer of a second conductivity type formed on the active layer and including an upper region having a ridge structure, wherein the second clad layer has at least one high refractivity layer inserted into the ridge structure, the high refractivity layer having a higher refractive index than the second clad layer.
In one embodiment of the present invention, the first conductivity type is n-type, and the second conductivity type is p-type.
Preferably, the high refractivity layer has a refractive index of 3.30 to 3.62. More preferably, the high refractivity layer has a refractive index of 3.40 to 3.62. The refractive index of the high refractivity layer may be controlled by adjusting the Al composition ratio thereof.
The above-mentioned semiconductor laser device may further comprise an etching stop layer disposed below the ridge structure. In this case, the second clad layer includes a lower second clad layer formed under the etching stop layer and an upper second clad layer having a ridge structure formed on the etching stop layer. In addition, the semiconductor laser device may further include a cap layer of the second conductivity type formed on the second clad layer, and a contact layer of the second conductivity type formed on the cap layer.
In one embodiment of the present invention, the semiconductor laser device may be made of AlGaInP based (AlxGayIn(1-x-y)P(0≦x≦1, 0≦y≦1, 0≦x+y≦1)) semiconductor. Alternatively, the semiconductor laser device may also be made of AlGaAs based semiconductor. In this case, the high refractivity layer may have a higher refractive index than the second clad layer by forming it in an Al composition ratio lower than that of the second clad layer.
In order to achieve another object of the present invention, a process is provided for preparing a semiconductor laser device, comprising:
sequentially forming a first clad layer of a first conductivity type, an active layer, a lower second clad layer of a second conductivity type, an etching stop layer, a high refractivity layer having a higher refractive index than the lower second clad layer, and an upper second clad layer of the second conductivity type having a lower refractive index than the high refractivity layer, on a substrate;
selectively etching the upper second clad layer and high refractivity layer to form a ridge structure including the upper second clad layer and high refractivity layer; and
forming a current blocking layer on the side of the ridge structure.
The process may further comprise forming a cap layer of the second conductivity type on the upper second clad layer, and forming a contact layer of the second conductivity type on the cap layer. Further, in the step of forming the ridge structure, the etching stop layer part on both sides of the ridge structure may be removed by selective etching.
The present invention provides a scheme for stabilizing write properties of DVD-RWs and the like using a semiconductor laser device by inhibiting changes in FFH value due to increased output of the semiconductor laser device. For this purpose, the semiconductor laser device in accordance with the present invention includes a high refractivity layer within the ridge structure of the second clad layer, the high refractivity layer having a higher refractive index than the second clad layer. By utilizing such a high refractivity layer, the semiconductor laser device in accordance with the present invention fundamentally improves changes in FFH values due to increased output.
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
The present invention now will be described more fully with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art. Therefore, in the drawings, shape and size of some elements may be exaggerated for clarity, and like numbers refer to like elements throughout.
Referring to
The active layer 103 in the semiconductor laser device 100 is preferably formed of a multi quantum well structure composed of one or more quantum well layers and guiding layers. For example, the active layer 103 may be formed of a multilayer structure having AlGaInP layers and GaInP layers alternatively laminated thereon.
The p-type cap layer 107 serves to alleviate discontinuity of energy bands and for example, may be formed of a p-type GaInP layer containing no Al. Preferably, the p-type cap layer 107 has a thickness of less than 0.5 μm. In addition, the p-type contact layer 108 is designed for easy ohmic contact with the electrode formed on the upper part thereof and may be formed of a p-type GaAs layer, for example. The current blocking layer 121 serves to block current dispersion, and may be formed of an insulative dielectric material or n-type GaAs layer.
The high refractivity layer 110 may be formed of the AlGaIn layer and is inserted between the etching stop layer 105 and p-type upper clad layer 106 and then generally increases the refractivity of the ridge part. That is, by setting the Al composition ratio of the high refractivity layer 110 below that of the p-type clad layers 104 and 106, the refractive index of the high refractivity layer 110 become greater than that of the p-type clad layers 104 and 106. The present embodiment shows the ridge part having one high refractivity layer 110 inserted therein, but a plurality of high refractivity layers may be included in the ridge part, depending on a desired embodiment.
The present inventors have confirmed through repeated experimentation that addition of the high refractivity layer 110 to the ridge structure, as described above, may generally reduce changes in FFH due to increased output. It is understood that this is because when the high refractivity layer 110 is inserted between the p-type clad layers 104 and 106 and then included in the ridge part, the high refractivity layer 110 increases the refractive index of the ridge part to an extent that inhibits changes in FFH due to increased output, and thus serves to concentrate laser light to the central direction of the ridge part. Improved effects of changes in FFH due to insertion of the high refractivity layer 110 can be easily seen from the graph in
Further, as will be described in detail hereinafter, insertion of the high refractivity layer lowers optical density of the quantum well layer region in the active layer resulting in effects of inhibiting catastrophic optical damage (COD). As can be seen from
Now, a process for preparing a semiconductor laser device in accordance with one embodiment of the present invention will be described. In the process in accordance with this embodiment, unlike a conventional method, after performing an additional process of forming a high refractivity layer on an etching stop layer, a p-type upper clad layer having a lower refractive index than the high refractivity layer was formed.
First, referring to
Next, referring to
Thereafter, as shown in
Next, referring to
Next, as represented by a dotted line on the top view of
Next, a dielectric thin film was coated on the cross-section of the bar by methods such as sputtering or PECVD, and the bars were cut and divided into the respective semiconductor laser devices having a predetermined width (W) and length (L) by methods such as etching or cleaving, as represented by a dotted line on the top view of
In the above embodiment of the present invention, even though the process for preparing AlGaInP based semiconductor laser devices was illustrated using a GaInP/AlGaInP layer as the active layer, the present invention is applicable to the process for preparing AlGaAs based semiconductor laser devices using GaAs/AlGaAs as the active layer. Similarly, in the case of preparing AlGaAs based semiconductor laser devices, changes in FFH due to high output may be inhibited by forming the high refractivity layer 110 having an Al composition ratio smaller than that of the p-type clad layer (i.e., having a greater refractive index than that of the p-type clad layer) in the ridge structure.
In addition, in the above-mentioned process, a selective etching process for forming the ridge structure was performed following lamination of the p-type contact layer 108 on the p-type cap layer 107, but the p-type contact layer 108 may be laminated on the p-type cap layer 107 after performing the selective etching process for forming the ridge structure.
In order to further illustrate improved properties of a semiconductor laser device in accordance with the present invention, a comparison experiment was performed on change properties in FFH between the semiconductor laser device in accordance with one embodiment of the present invention and a conventional semiconductor laser device.
The semiconductor laser device used for this experiment was an AlGaInP based semiconductor laser device, and was prepared so as to satisfy conditions such as layer thickness, refractive index and Al composition ratio listed in Table 1 below. As described in Table 1 below, the semiconductor laser device in accordance with this Example includes the high refractivity layer between the etching stop layer and p-type upper clad layer.
As described in Table 1, the clad layer, etching stop layer and active layer were of a multilayer structure, respectively, and the direction from the bottom to top of Table 1 corresponds to the real direction from the lower layers to upper layers of the semiconductor laser device. In addition, the Al composition ratio listed in Table 1 was expressed as percentage and represents of the ratio of moles of Al to moles of Al and Ga contained in AlGaInP.
Since Al Ga and In are Group III elements, except for P (Group V), about 1M P is present in 1M AlGaInP. In addition, about 0.24 to 0.26M In is present in 1M AlGaInP, in AlGaInP layer which is generally utilized in the current semiconductor laser device. Therefore, the sum of Al and Ga moles present in 1M AlGaInP is about 0.25 moles. The Al composition ratio listed in Table 1 may be understood as the ratio of moles of Al to 0.25 moles, the sum of Al and Ga moles. As shown in Table 1, the high refractivity layer of this Example has a greater refractive index (3.3617) than the p-type clad layer (3.3454) by forming the high refractivity layer so as to have the Al composition ratio (65%) smaller than that of the p-type clad layer (70%).
Meanwhile, as a Comparative Example for comparison with the above-mentioned Example, the conventional semiconductor device was prepared under conditions listed in Table 2 below. Meaning for upper and lower positions and Al composition ratios of the respective layers included in the conventional semiconductor device of the Comparative Example were the same as the above-mentioned Example described with reference to Table 1, provided that in the Comparative Example, the high refractivity layer was not inserted into the ridge part, but the p-type upper clad layer of AlGaInP was directly formed on the etching stop layer. The thicknesses of the respective layers in the Comparative Example were almost the same as the above-mentioned Example, and the p-type upper clad layer of the Comparative Example was formed to the thickness corresponding to the sum of the p-type upper clad layer thickness and high refractivity layer thickness in the above-mentioned Example.
Referring to
FFH increments due to increased output of semiconductor laser devices of the Example and Comparative Example were measured. The results are shown in a graph of
As described above, in accordance with the present invention, insertion of the high refractivity layer having a greater refractive index than the p-type clad layer into the ridge part may inhibit changes in FFH due to increased output of semiconductor laser devices. Therefore, when semiconductor laser devices are mounted for use in light pick-up devices for DVD-RW drives, write properties at high output operation can be stabilized. In addition, insertion of the high refractivity layer into the ridge part may reduce optical density in a quantum well layer region of an active layer, thus inhibiting development of a COD phenomenon.
Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Number | Date | Country | Kind |
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10-2004-87198 | Oct 2004 | KR | national |