The present document is based on Japanese Priority Document JP2004-040463, filed to the Japanese Patent Office on Feb. 17, 2004, the contents of which being incorporated herein by reference.
1. Field of the Invention
The present invention relates to an AlGaInP-based semiconductor laser, and more particularly, to a semiconductor laser that is suitable to a case where an AlGaInP-based semiconductor laser element and a semiconductor laser element of different group are integrated to provide an integration of a plurality of semiconductor laser elements of different wavelengths.
2. Related Art
With an increasing versatility of optical recording media, apparatuses have been proposed capable of recording and reproducing different types of optical recording media, such as, for instance, two different types of disc including a CD (Compact Disc) and a DVD (Digital Versatile Disc).
A two-wavelength semiconductor laser formed by the integration of two semiconductor laser elements of different oscillation wavelength is used for a light source of an optical pickup of a recording and reproducing apparatus of the above type, which can be found in Japanese Patent Laid-open Application No. 2001-320131 and Japanese Patent Laid-open Application No. 2002-329934, for example.
For instance, the optical pickup of the recording and reproducing apparatus for recording and reproducing both the CD and the DVD described the above has, as a light source, a two-wavelength semiconductor laser having a semiconductor laser element having an oscillation wavelength of 780 nm for a recording and a reproduction of the CD, and a semiconductor laser element having an oscillation wavelength of 650 nm for the recording and the reproduction of the DVD.
In addition, an AlGaAs semiconductor laser element is used as the semiconductor laser element for the recording and the reproduction of the CD, while an AlGaInP-based semiconductor laser element is used as the semiconductor laser element for the recording and the reproduction of the DVD.
Generally, the two-wavelength semiconductor laser composed of the AlGaAs semiconductor laser element and the AlGaInP-based semiconductor laser element described the above is fabricated through processes shown in
Firstly, as shown in
Then, as shown in
Subsequently, as shown in
Then, as shown in
Then, as shown in
Subsequently, as shown in
Next, as shown in
Then, a denaturing film 28 is formed to cover the surface, and the patterning of the denaturing film 28 takes place to ensure that the denaturing film 28 is allowed to remain, with the resist 27 covered. Further, as shown in
Next, an ion implantation of impurities takes place. At this time, the resists 27 and 29 serve as the mask, so that an ion-doped region 30 is formed at the opposite sides of the SiO2 film 26 on the surface of the three-element epitaxial layer 22 at the left side, as shown in
Then, the resists 27 and 29 are removed. The denaturing film 28 is also removed when the removal of the resist 27 takes place, which allows only the SiO2 film 26 to remain. Further, as shown in
Then, a stripe of a ridge structure is formed by the etching of the four-element epitaxial layer 24 through the resist 31 and the SiO2 film 26 serving as the mask, as shown in
Subsequently, the resist 31 is removed, as shown in
Then, as shown in
Then, as shown in
Then, the resist 33 covering the three-element epitaxial layer 22 of the left side is removed and only the resist 33 covering over the four-element epitaxial layer at the right side is left. Then, as shown in
Next, the resist 33 is removed, and further, the SiO2 film 26 is removed by stripping, whereby the two-wavelength semiconductor laser having, on the identical substrate, two semiconductor laser elements 41, 42 maybe fabricated as shown in
In the above mentioned fabrication process, when the AlGaInP-based (four-element) epitaxial layer 24 is grown, part of the earlier formed AlGaAs (three-element) epitaxial layer 22, in other words, a region for the formation of the AlGaInP-based (four-element) semiconductor laser element undergoes an etch-off, so that an irregular surface condition may be obtained.
An epitaxial growth of an AlGaInP-based (four-element) material, if being given in the irregular surface condition as described the above, brings about the following differences compared to the case where the epitaxial growth is given on a flat substrate.
A first difference is that a film thickness of the four-element epitaxial layer 24 is made smaller.
A second difference is that an In composition increases more than a prescribed composition, leading to a lattice mismatching with the substrate.
These phenomena are supposed to occur for a reason in that Al and Ga among source materials available for the four-element material have greater migration length than In.
It may be appreciated from
Particularly, the increase in the In composition occurs more remarkably in the p-type cladding layer than in the n-type cladding layer.
For this reason, when the stripe of the ridge structure is formed as shown in
An increase in the parameter An as described the above brings about harmful effects such as an occurrence of a kink due to no attainment of a cutoff in a higher order mode and an increase in a FFP (Far Field Pattern) due to an intensified optical confinement in a horizontal direction.
For instance, a method of reducing the In composition simply by reducing an amount of In in the source gas for use in a film deposition is supposed to be applicable to a correction of the increasing In composition.
However, in the process of growing the four-element epitaxial layer 24 (
Then, reducing the amount of In in the source gas for use in the film deposition causes a hatch pattern (a lattice defect) to be contained in a monitor wafer substrate, resulting in no attainment of a role as the monitor wafer. This is because the hatch pattern is obtained more easily in a portion having an In composition in relatively small amount than a portion having an In composition in relatively large amount.
No attainment of the role as the monitor wafer as described the above may result in no confirmation as to whether or not the four-element epitaxial layer 24 is deposited properly in a prescribed manner.
In addition, the above problem is supposed to arise not only when fabricating the two-wavelength semiconductor laser containing the AlGaInP-based semiconductor laser element but also when forming the epitaxial layer of the AlGaInP-based semiconductor laser element on an irregular surface portion.
In view of the above mentioned problems, the present invention is intended to provide a semiconductor laser having a configuration that is capable of correcting a difference between refractive indexes in the case where the epitaxial growth is given in an irregular surface condition.
A semiconductor laser according to a preferred embodiment of the present invention has a semiconductor laser element including a compound semiconductor at least containing Al and In, wherein the semiconductor laser element is composed of at least a p-type cladding layer, an active layer, and a p-type cladding layer, and is given a configuration in which at least part of the p-type cladding layer has an Al composition in relatively larger amount as compared with an Al composition of the n-type cladding layer, or at least part of the n-type cladding layer has an Al composition in relatively smaller amount as compared with the Al composition of the p-type cladding layer.
In other words, the composition of AlGaInP, when expressed as AlxGa1-xInP, for instance, is set to satisfy a relation of Xn<Xp≦1.0 or 0≦Xn<Xp, where a value of the Al composition X of at least part of the n-type cladding layer is assumed to be Xn, and a value of the Al composition X of at least part of the p-type cladding layer is assumed to be Xp.
According to the configuration of the semiconductor laser according to a preferred embodiment of the present invention described the above, there is provided the configuration in which at least part of the p-type cladding layer has the Al composition in relatively larger amount as compared with the Al composition of the n-type cladding layer or at least part of the n-type cladding layer has the Al composition in relatively smaller amount as compared with the Al composition of the p-type cladding layer, whereby the cladding layer having the large amount of Al composition is supposed to provide a small refractive index, resulting in a reduction in the refractive index at the side of the p-type cladding layer having relatively large Al composition.
This may enable the semiconductor laser element having the prescribed Δn to be obtained through a correction of a refractive index portion that increases with the increase in the In composition of the p-type cladding layer at the time of fabrication.
Alternatively, according to a preferred embodiment of the present invention, a semiconductor laser element is provided including a compound semiconductor at least containing Al and In, wherein the semiconductor laser element is composed of at least a p-type cladding layer, an active layer, and a p-type cladding layer, in which either at least part of the p-type cladding layer has a composition of Al in relatively larger amount as compared to an Al composition of the n-type cladding layer, and at least part of the p-type cladding layer has a composition of In in relatively larger amount as compared to the In composition of the n-type cladding layer, or at least part of the n-type cladding layer has a composition of Al in relatively smaller amount as compared to the Al composition of the p-type cladding layer, and at least part of the n-type cladding layer has a composition of In in relatively smaller amount as compared to the In composition of the p-type cladding layer.
The semiconductor laser according to another preferred embodiment of the present invention may have, on an identical substrate, a plurality of semiconductor laser elements for providing an oscillation of laser beams having different wavelengths, wherein the plurality of semiconductor laser elements include a first semiconductor laser element that is specified as a semiconductor laser element including a compound semiconductor at least containing Al and In, and the first semiconductor element is composed of at least a p-type cladding layer, an active layer, and a n-type cladding layer, and is given a configuration in which at least part of the p-type cladding layer in the first semiconductor laser element may have a large Al composition in relatively smaller amount as compared with an Al composition of the n-type cladding layer, or at least part of the n-type cladding layer may have a small Al composition in relatively smaller amount as compared with the Al composition of the p-type cladding layer.
According to the configuration of the semiconductor laser according to a preferred embodiment of the present invention described the above, there is provided a configuration in which at least part of the p-type cladding layer in the first semiconductor laser element may have an Al composition in relatively smaller amount as compared with the Al composition of the n-type cladding layer or at least part of the n-type cladding layer may have the Al composition in relatively smaller amount as compared with the Al composition of the p-type cladding layer, whereby the cladding layer having the large Al composition is supposed to provide a smaller refractive index, resulting in the reduction in the refractive index at the side of the p-type cladding layer having relatively large Al composition.
This may enable the correction of the refractive index portion that increases with the increase in the In composition of the p-type cladding layer of the first semiconductor laser element in the case where a growth of an epitaxial layer of the first semiconductor laser element is given on an irregular surface obtained after a patterning of an earlier formed epitaxial layer of a different semiconductor laser element, for instance, at the time of the fabrication, whereby the first semiconductor laser element may be given the configuration having the prescribed Δn.
According to a preferred embodiment of the present invention, an action that causes the refractive index to increase with the increase in the In composition of the p-type cladding layer may be particularly restrained in the case where the growth of the epitaxial layer of the semiconductor laser element including the compound semiconductor at least containing Al and In is given on the irregular surface when fabricating the semiconductor laser.
The correction of the difference between the refractive indexes may be easily performed without need to vary the amount of In in the source material.
This may enable the prescribed an to be obtained with the refractive index of the p-type cladding layer as the prescribed refractive index, leading to a realization of a semiconductor laser that ensures satisfactory characteristics involving no occurrence of the kink caused by the higher order mode, and an attainment of a satisfactory-shaped FFP.
Further, since there is no need to vary the amount of In in the source material, when a monitor wafer with flat surface is used to confirm the condition of deposition of the epitaxial layer of the semiconductor laser element including the compound semiconductor at least containing Al and In, the confirmation of the condition of deposition may be carried out without creating any hatch pattern (a lattice defect) in the monitor wafer.
Then, in the case of the formation of the semiconductor laser composed of the plurality of semiconductor laser elements including the first semiconductor laser element including the compound semiconductor at least containing Al and In, and the different semiconductor laser element of different oscillation wavelength, the prescribed Δn may be obtained through the correction of the difference between the refractive indexes of the first semiconductor laser element, particularly, the p-type cladding layers, when the growth of the epitaxial layer of the first semiconductor laser element is given on the irregular surface obtained after the patterning of the earlier formed epitaxial layer of the different semiconductor laser element, leading to the realization of the semiconductor laser composed of the plurality of semiconductor laser elements of different oscillation wavelength, wherein these semiconductor laser elements provide the satisfactory characteristics.
The above and other objects, features and advantages of the present invention will become more apparent from the following description of the presently preferred exemplary embodiments of the invention taken in conjunction with the accompanying drawings, in which:
A configuration of a general AlGaInP-based semiconductor laser element is firstly described before a description of a configuration of a preferred embodiment of the present invention.
The general AlGaInP-based semiconductor laser element is formed by a multi-layered arrangement of an n-type AlGaInP cladding layer, an active layer, and a p-type AlGaInP cladding layer through a buffer layer on a substrate. Further, there is provided a guide layer between the active layer and each cladding layer, as needed.
An epitaxial layer 51 of the AlGaInP-based semiconductor laser element is formed by the multi-layered arrangement of a n-type cladding layer 52, a guide layer 53, an active layer 54, a guide layer 55, a second p-type cladding layer 56, an etching stop layer 57, and a first p-type cladding layer 58.
In addition, an Al composition is supposed to be the same (about 0.7 in each case) in the first p-type cladding layer 58, the second p-type cladding layer 56, and the n-type cladding layer 52.
A configuration of an AlGaInP-based semiconductor laser element as a preferred embodiment of the present invention is now described.
The embodiment of the present invention is supposed to reduce the Al composition of the n-type cladding layer in the AlGaInP-based semiconductor laser element more than that of the p-type cladding layer.
An epitaxial layer 1 of the AlGaInP-based semiconductor laser element is formed by the multi-layered arrangement of a n-type cladding layer 2, a guide layer 3, an active layer 4, a guide layer 5, a second p-type cladding layer 6, an etching stop layer 7, and a first p-type cladding layer 8.
As shown in
AlGaInP has a property of causing the refractive index to reduce as the Al composition increases.
It may be appreciated from
As a result, an increase in the Al composition of the first and the second p-type cladding layers 8 and 6 may cause the refractive index in the first and the second p-type cladding layers 8 and 6 to reduce.
This may enable the p-type cladding layers 8 and 6 to have the prescribed refractive index in such a manner that the refractive index that increases with increasing In composition remarkably easily caused in the p-type cladding layers 8 and 6 in particular is corrected by the refractive index that reduces with increasing Al composition.
In other words, an occurrence of the kink caused by the higher order mode and an extent of the FFP may be restrained through a restraint of An from increasing with the increase in the refractive index in the p-type cladding layers 8 and 6.
It may be appreciated from
Conversely, it may be appreciated from
The fabrication of the semiconductor laser element of the configuration of the preferred embodiment of the present invention, in other words, the configuration in which the first and the second p-type cladding layers 8 and 6 have the Al composition in larger amount than that of the general semiconductor laser element may be attained by merely increasing an amount of Al in the source gas for use in the deposition of the first and the second p-type cladding layers 8 and 6, for instance.
Then, a setting of how much the Al composition of the p-type cladding layers 8 and 6 is increased is merely needed depending on a degree of the correction of the refractive index in the p-type cladding layers 8 and 6.
According to the above configuration of the embodiment of the present invention, the first and the second p-type cladding layers 8 and 6 are supposed to have the Al composition in larger amount than that of the n-type cladding layer 2, resulting in the reduction in the refractive index in the first and the second p-type cladding layers 8 and 6.
This may enable the restraint of the action that causes the refractive index to increase with the increase in the In composition, in the case where the growth of the epitaxial layer of the AlGaInP-based semiconductor laser element is given on the irregular surface when fabricating the semiconductor laser, for example.
As a result, the correction of the difference between the refractive indexes in the AlGaInP-based semiconductor laser element may be easily performed without need to vary the amount of In in the source material.
This may enable the predetermined An to be obtained with the refractive index in the p-type cladding layers 8 and 6 as the prescribed refractive index, leading to the realization of the semiconductor laser that ensures the satisfactory characteristics involving no occurrence of the kink caused by the higher order mode, and the attainment of the satisfactory-shaped FFP.
Then, an application of the configuration of the AlGaInP-based semiconductor laser element according to the embodiment of the present invention to the two-wavelength semiconductor laser composed of the AlGaInP-based semiconductor laser element and the different semiconductor laser element of different oscillation wavelength may result in the realization of the two-wavelength semiconductor laser of desirable characteristics.
Further, there is no need to vary the amount of In in the source material, so that when the monitor wafer whose surface is flat is used to confirm the condition of deposition of the AlGaInP-based (four-element) epitaxial layer, the confirmation of the condition of deposition may be carried out without creating any hatch pattern (the lattice defect) in the monitor wafer.
By the way, the epitaxial layer of the AlGaInP-based semiconductor laser element is not limited to the layered arrangement shown in
While the above embodiment of the present invention allows the Al composition of the whole p-type cladding layers 8 and 6 to be increased more than that of the n-type cladding layer, the present invention may be also modified to allow the Al composition of only part of the p-type cladding layer to be increased more than that of the n-type cladding layer. For instance, it is also allowable to form the p-type cladding layer by the multi-layered arrangement of a portion having the Al composition in larger amount than that of the n-type cladding layer, and a portion having the same Al composition as the n-type cladding layer.
Furthermore, in this case, the portion having the Al composition in larger amount may be formed at any of an upper part, a center part or a lower part of the p-type cladding layer.
Further, the present invention may be also modified to allow the Al composition of at least part of the n-type cladding layer to be reduced more than that of the p-type cladding layer.
In this case, the reduction in the Al composition of the n-type cladding layer may result in the increase in the refractive index in the n-type cladding layer.
This allows the refractive index in the p-type cladding layer to be relatively reduced more than the refractive index in the n-type cladding layer, enabling the prescribed An to be obtained by the restraint of the increase in An through the correction of the increase in the refractive index in the p-type cladding layer with the increase in the In composition, like the case where the Al composition of the p-type cladding layer is increased.
Thus, a semiconductor laser may be realized with satisfactory characteristics, like the case where the Al composition of the p-type cladding layer is increased.
Incidentally, as far as any semiconductor laser element including the compound semiconductor containing Al and In is given without being limited to the AlGaInP-based semiconductor laser element, the benefits of the present invention may be obtained likewise.
The present invention is not limited to the above mentioned preferred embodiments, and it is to be understood that various configurations other than the above are possible without departing from the spirit and scope of the present invention.
Number | Date | Country | Kind |
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P2004-040463 | Feb 2004 | JP | national |