This application claims the priority to Korean Patent Application No. 10-2012-0054692 filed on May 23, 2012, and No. 10-2013-0008121 filed on Jan. 24, 2013, in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference.
The present application relates to a semiconductor light emitting device.
A light emitting diode (LED), known as a next generation light source, has many positive attributes such as a relatively long lifespan, low power consumption, a rapid response rate, environmentally friendly characteristics, and the like, as compared with a light source according to the related art. The LED has been used as an important light source in various products such as illumination devices and back light units for display devices. In particular, Group III nitride-based LEDs including GaN, AlGaN, InGaN, InAlGaN, and the like have been used in semiconductor light emitting devices outputting blue or ultraviolet light.
Recently, as LEDs have come into widespread use, the range of use thereof has been enlarged within the field of a high current, high output light sources. As described above, as LEDs are required in the field of high current and high output light sources. Research into improving light emitting characteristics in the technological field of the present technology has continued and there have been efforts to improve a growth conditions for a multiple quantum well (MQW) structure or crystalline properties of a semiconductor layer. In particular, in order to increase light efficiency through an improvement in crystalline properties and an increase in a light emission region, a nanorod-based light emitting device having a nitride semiconductor nanorod structure and a manufacturing technology thereof have been proposed. Such a nitride semiconductor nanorod-based light emitting device may implement light emissions by using an indium gallium nitride/gallium nitride (InGaN/GaN) multiple quantum well structure in an active layer.
There still remains room for improvement in light emitting devices in terms of enhanced light extraction efficiency.
A novel semiconductor light emitting device including a nanostructure having enhanced light extraction efficiency is required.
According to an aspect of the present application, there is provided a semiconductor light emitting device. The device includes a substrate and a plurality of nanostructures spaced apart from one another on the substrate. The nanostructures include a first conductivity-type semiconductor layer core, an active layer, and a second conductivity-type semiconductor layer. A filler fills spaces between the plurality of nanostructures and is formed to be lower than the nanostructures. An electrode is formed to cover upper portions of the nanostructures and portions of lateral surfaces of the nanostructures and electrically connected to the second conductivity-type semiconductor layer.
A height of the filler may be equivalent to ⅗ or greater of a height of the plurality of nanostructures.
The electrode may be formed to cover a portion of the lateral surface of the plurality of nanostructures, equivalent to ⅖ or less of the length of the lateral surface of the plurality of nanostructures from an upper portion of the plurality of nanostructures.
The filler may be made of a light-transmissive material.
The semiconductor light emitting device may further include a laterally sloped layer formed on a lateral surface of at least one of the plurality of nanostructures, and sloped at a predetermined angle with respect to an upper surface of the substrate.
The predetermined angle may be greater than 45° and less than 90°.
The plurality of nanostructures may have a nanorod shape.
The plurality of nanostructures may include a plurality of semi-polar surfaces.
The electrode may be made of a light-reflective material.
According to another aspect of the present application, there is provided a semiconductor light emitting device. The device includes a substrate and a plurality of nanostructures having nanorod shapes, spaced apart from one another on the substrate and the nanostructures include a first conductivity-type semiconductor layer core, an active layer, and a second conductivity-type semiconductor layer. A laterally sloped layer is formed on at least one of the plurality of nanostructures and is sloped at a predetermined angle with respect to an upper surface of the substrate.
The predetermined angle may be greater than 45° and less than 90°.
The plurality of nanostructures may include a first conductivity-type semiconductor layer core, an active layer surrounding the core, and a second conductivity-type semiconductor layer surrounding the active layer.
A light emitting unit including the plurality of nanostructures and the laterally sloped layer may have a trapezoidal shape when viewed from the side thereof.
The laterally sloped layer may be made of the same material as that of the second conductivity-type semiconductor layer.
The laterally sloped layer may be made of a material having a refractive index different from that of the second conductivity-type semiconductor layer.
Additional advantages and novel features will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following and the accompanying drawings or may be learned by production or operation of the examples. The advantages of the present teachings may be realized and attained by practice or use of various aspects of the methodologies, instrumentalities and combinations set forth in the detailed examples discussed below.
The above and other aspects, features and other advantages of the present application will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent to those skilled in the art that the present teachings may be practiced without such details. In other instances, well known methods, procedures, components, and/or circuitry have been described at a relatively high-level, without detail, in order to avoid unnecessarily obscuring aspects of the present teachings.
In the drawings, the shapes and dimensions of elements may be exaggerated for clarity, and the same reference numerals will be used throughout to designate the same or like elements.
Referring to
The substrate 110, provided as a semiconductor growth substrate, may be formed of one material selected from a group consisting of sapphire, SiC, MgAl2O4, MgO, LiAlO2, LiGaO2 and GaN. In case of a sapphire substrate commonly used as a nitride semiconductor growth substrate, sapphire may be a crystal having Hexa-Rhombo R3c symmetry, may have respective lattice constants of 13.001 Å and 4.758 Å in c-axis and a-axis directions, and may have a C (0001) plane, an A (1120) plane, an R (1102) plane and the like. In this case, since the C plane comparatively facilitates the growth of a nitride thin film and is stable at relatively high temperatures, the C plane may be mainly used as a growth substrate for a nitride semiconductor.
Meanwhile, a silicon (Si) substrate may also be appropriate to be used as the substrate 110. The use of a silicon substrate, which should have a large diameter and be relatively low in price, may facilitate mass-production. In the case in which a silicon substrate is used, a nucleation layer made of AlxGa1-xN may be formed on the substrate 110 and a nitride semiconductor having a desired structure may be grown thereon.
An uneven or sloped surface may be formed on a plane (a surface or both surfaces) or a lateral surface of the substrate 110 to enhance light extraction efficiency. A size of a pattern may be selected from a range of 5 nm to 500 μm, and may be smaller or larger in consideration of a size of a chip without causing a problem. Any structure may be employed as long as it can enhance light extraction efficiency. The pattern may have various shapes such as a columnar shape, a peaked shape, and a hemispherical shape.
The buffer layer 120 may be formed on the substrate 110. The buffer layer 120 may be formed to alleviate lattice mismatching between the substrate 110 and the first conductivity-type semiconductor base layer 130. When a GaN thin film is grown on a heterogeneous substrate, a great deal of defects may be generated due to a lattice constant mismatch between the substrate and the thin film, and cracks may be generated due to warpage resulting from a difference between coefficients of thermal expansion. In order to control defects and warpage, the buffer layer 120 may be formed on the substrate 110 and a nitride semiconductor having a desired structure may be grown thereon. The buffer layer 120 may be made of AlxInyGa1-x-yN (0≦x≦1, 0≦y≦1), and in particular, it is largely made of GaN, AlN, or AlGaN. Also, materials such as ZrB2, HfB2, ZrN, HfN, and TiN may also be used. Further still, a plurality of layers may be combined to be used as the buffer layer 120 or compositions may be used by gradually changing them.
The buffer layer 120 may be formed at a relatively low temperature without doping. The buffer layer 120 may be omitted.
The first conductivity-type semiconductor base layer 130 may be formed on the substrate 110 or the buffer layer 120. The first conductivity-type semiconductor base layer 130 may be formed of a group III-V compound. The first conductivity-type semiconductor base layer 130 may be formed of gallium nitride (GaN). The first conductivity-type semiconductor base layer 130 may be formed by n-doping. Here, n-doping refers to a doping using a group V element. The first conductivity-type semiconductor base layer 130 may be a n-GaN layer.
The insulating layer 140 may be formed on the first conductivity-type semiconductor base layer 130. The insulating layer 140 may be made of a silicon oxide or a silicon nitride. For example, the insulating layer 140 may be made of SiOx, SixNy, TiO2, Al2O3, or the like. The insulating layer 140 may include a plurality of openings to expose portions of the first conductivity-type semiconductor base layer 130. The openings may be used for designating diameters, lengths, and positions of nanostructures to be grown through a collective process. The openings may have various shapes such as a quadrangular shape, a hexagonal shape, or the like, in addition to a circular shape. The plurality of openings may have the same diameter. Also, the plurality of openings may have different diameters.
The nanostructure 120 may include a first conductivity-type semiconductor layer core 151 extending from the first conductivity-type semiconductor base layer 130 and having a protruded shape, and an active layer 152 and a second conductivity-type semiconductor layer 153 sequentially disposed on the surface of the first conductivity-type semiconductor layer core 151. The nanostructure 150 may be disposed on the nano-scale.
The first conductivity-type semiconductor layer core 151 and the second conductivity-type semiconductor layer 153 may be configured as semiconductors doped with n-type and p-type impurities. However, the present application is not limited thereto and, conversely, the first conductivity-type semiconductor layer core 151 and the second conductivity-type semiconductor layer 153 may be p-type and n-type semiconductor layers, respectively.
The first conductivity-type semiconductor layer core 151 may extend from the exposed first conductivity-type semiconductor base layer 130. The first conductivity-type semiconductor layer core 151 may be formed by growing the first conductivity-type semiconductor base layer 130. A cross-section of the first conductivity-type semiconductor layer core 151 may have a circular or polygonal shape.
The active layer 152 may be formed to cover the first conductivity-type semiconductor layer core 151. The active layer 152 may surround an upper portion and lateral surfaces of the first conductivity-type semiconductor layer core 151. The active layer 152 may be formed of a single material such as InGan, or the like, or may also have an MQW structure in which a quantum barrier layer and a quantum well layer are alternately disposed, which are formed of, for example, Gan and InGan, respectively. In the active layer 152, light energy may be generated through the combination of electrons and holes.
The second conductivity-type semiconductor layer 153 may be formed to surround the active layer 152. The second conductivity-type semiconductor layer 153 may cover an upper surface and lateral surfaces of the active layer 152. The second conductivity-type semiconductor layer 153 may be a group III-V compound layer. The second conductivity-type semiconductor layer 153 may be p-doped. Here, p-doping may refer to a doping using a group III element. In addition, the second conductivity-type semiconductor layer 153 may be doped with a magnesium (Mg) impurity. The second conductivity-type semiconductor layer 153 may be a GaN layer. The second conductivity-type semiconductor layer 153 may be a p-GaN layer. Holes may move to the active layer 152 through the second conductivity-type semiconductor layer 153.
The filler 160 may be further disposed between the nanostructures 150. Namely, the filler 160 may be disposed on the insulating layer 140 between adjacent nanostructures 150. Here, the filler 160 may serve as a support preventing collapse of the nanostructures 150 due to external pressure.
The filler 160 may be made of an insulating material or a transparent conductive material. For example, the filler 160 may be made of Spin On Glass (SOG), SiO2, ZnO, SiN, Al2O3, Indium Tin Oxide (ITO), Tin Oxide (TO), Indium Zinc Oxide (IZO), Indium Tin Zinc Oxide (ITZO), or Transparent Conductive Oxide (TCO). Also, the filler 160 may be made of a light-transmissive material in terms of a functional aspect. Here, when the filler 160 is made of a transparent material, holes may be more advantageously spread to the second conductivity-type semiconductor layer 153.
Also, the filler 160 may have a predetermined refractive index. The filler 160 may be made of a material having a refractive index equal to or lower than that of the nanostructure 150. For example, the refractive index of the filler 160 may range from 1 to 2.5.
Also, the filler 160 may have a height t lower than an upper surface of the nanostructure 150. However, if the filler 160 is too low, the second electrode 180 to be formed on the nanostructure 150 afterwards may surround the nanostructure 150 excessively, leading to light emitted from the active layer 152 being absorbed by the second electrode 180 made of metal, reducing light extraction efficiency. Thus, the filler 160 may be formed to be approximately ⅗ or more of the height (h+t) of the nanostructure 150. The filler 160 formed thusly may serve to effectively emit light generated by the active layer 152 outwardly, further enhancing a light output of the light emitting device.
The first electrode 170 may be formed on an exposed upper surface of the first conductivity-type semiconductor base layer 130 and electrically connected to the first conductivity-type semiconductor layer core 151.
The second electrode 180 may be formed on an upper portion of the nanostructure 150 and an upper portion of the filler 160 and may be electrically connected to the second conductivity-type semiconductor layer 153. The second electrode 180 may be a reflective electrode. Namely, the second electrode 180 may be made of a light reflective material, e.g., a highly reflective metal, and in this case, in the light emitting device 100, the first and second electrodes 170 and 180 may be mounted toward a lead frame, or the like, of the package. Thus, a partial amount of light emitted from the active layer 152 of the nanostructure 150 may be absorbed by the second electrode 180, and another partial amount of light may be reflected by the second electrode 180 and emitted in a direction toward the substrate 110.
In the present example, a height h of the second electrode 180 between nanostructures 150 is approximately ⅖ or less of the height (h+t) of the nanostructure 150.
Namely, the second electrode 180 may be formed to cover the nanostructure 150 by approximately ⅖ or less of the lateral length of the nanostructure 150.
Thus, since the second electrode 180 is formed to only cover a portion of the lateral surface of the nanostructure 150, absorption of light emitted from active layer 152 of the nanostructure 150 by the second electrode 180 is reduced, and since the second electrode 180 is formed to surround up to a portion of the lateral surface of the nanostructure 150, efficiency of injecting a current into the second conductivity-type semiconductor layer 153 is not reduced. Namely, by the structure of the second electrode 180, light extraction efficiency can be enhanced without reducing efficiency of injecting a current into the second conductivity-type semiconductor layer 153.
A semiconductor light emitting device 100-1 according to the second example includes a substrate 110, a buffer layer 120, a first conductivity-type semiconductor base layer 130 formed on the substrate 110 or the buffer layer 120, an insulating layer 140, a nanostructure 150 including a first conductivity-type semiconductor layer core 151 extending from the first conductivity-type semiconductor base layer 130, an active layer 152, and a second conductivity-type semiconductor layer 153, a filler 160 filling spaces between the nanostructures 150, a first electrode 170 formed on an exposed upper surface of the first conductivity-type semiconductor base layer 130, and an ohmic-electrode layer 180-1 and a second electrode 190 formed on an upper portion of the nanostructure 150 and an upper portion of the filler 160.
The semiconductor light emitting device 100-1 according to the second example has the same configuration as the semiconductor light emitting device 100 according to the first example, except for a material used to form the filler 160, a material used to form the ohmic-electrode layer 180-1, and the presence of the second electrode 190 formed on an upper surface of the ohmic-electrode layer 180-1.
In the second example, since light emitted from the active layer 152 of the semiconductor light emitting device is emitted upwardly from the semiconductor light emitting device, so the filler 160 may have insulating properties in a functional aspect and may be made of a transparent material. For example, the filler 160 may be made of SiOx, SixNy, or the like. Also, the filler 160 may have a predetermined refractive index and may be made of a material having the same refractive index as that of the nanostructure 150 or a material having a refractive index lower than that of the nanostructure 150. For example, a refractive index of the filler 160 may range from 1 to 2.5.
The ohmic-electrode layer 180-1 may be disposed on an upper portion of the nanostructure 150 and an upper portion of the filler 160, and may be electrically connected to the second conductivity-type semiconductor layer 153. The ohmic-electrode layer 180-1 may be made of a transparent material and may be made of indium tin oxide (ITO).
Thus, light emitted from the active layer 152 of the nanostructure 150 may be emitted upwardly from the semiconductor light emitting device through the ohmic-electrode layer 180-1.
In the present example, a height h of the ohmic-electrode layer 180-1 between the nanostructures 150 is approximately ⅖ of a height (h+t) of the nanostructure 150. Namely, the ohmic-electrode layer 180-1 is formed to cover approximately ⅖ of the length of the lateral surface of the nanostructure 150.
Thus, since the ohmic-electrode layer 180-1 is formed to only cover a portion of the lateral surface of the nanostructure 150.
Thus, since the ohmic-electrode layer 180-1 is formed to only cover a portion of the lateral surface of the nanostructure 150, absorption of light emitted from active layer 152 of the nanostructure 150 by the ohmic-electrode layer 180-1 is reduced, and since the ohmic-electrode layer 180-1 is formed to surround up to a portion of the lateral surface of the nanostructure 150, efficiency of injecting a current into the second conductivity-type semiconductor layer may not be reduced. Namely, by the structure of the ohmic-electrode layer 180-1, light extraction efficiency can be enhanced without reducing efficiency of injecting a current into the second conductivity-type semiconductor layer.
As illustrated in
Namely, the semiconductor light emitting device 200 may include a substrate 210, a buffer layer 220, a first conductivity-type semiconductor base layer 230 formed on the substrate 210 or the buffer layer 220, an insulating layer 240, a nanostructure 250 including a first conductivity-type semiconductor layer core 251, an active layer 252, and a second conductivity-type semiconductor layer 253, a filler 260 filling spaces between the nanostructures 250, a first electrode 270 formed on an exposed upper surface of the first conductivity-type semiconductor base layer 230, and a second electrode 280 formed on upper portions of the nanostructures 250 and an upper portion of the filler 260.
In
The nanostructure 250 may have a plurality of semi-polar surface 250a. The semi-polar surface 250a may have a sloped surface with respect to the substrate 210. Also, the nanostructure 250 may be on the nano-scale.
The size of the nanostructure 250 may correspond to the largest diameter of the base side of the nanostructure 250. The nanostructure 250 may have a polypyramid shape.
the nanostructure 250 may freely increase the content of indium (In) in the InGaN active layer and decrease crystal defects due to lattice mismatching, increasing internal quantum efficiency. Also, in a case in which the size of the nanostructure 250 is small relative to a wavelength of light, light extraction efficiency can be increased to increase external quantum efficiency. The filler 260 may be made of an insulating material or a transparent conductive material. For example, the filler 260 may be made of Spin On Glass (SOG), SiO2, ZnO, SiN, Al2O3, Indium Tin Oxide (ITO), Tin Oxide (TO), Indium Zinc Oxide (IZO), Indium Tin Zinc Oxide (ITZO), Transparent Conductive Oxide (TCO), or the like. Also, the filler 260 may be made of a light-transmissive material in a functional aspect. Here, in a case in which the filler 260 is made of a transparent conductive material, holes may be advantageously spread to the second conductivity-type semiconductor layer 253. Here, the filler 260 may have a height equal to or higher than ⅗ of the height (h+t) of the nanostructure 250.
The second electrode 280 may be formed on an upper portion of the nanostructure 250 and an upper portion of the filler 260, and may be electrically connected to the second conductivity-type semiconductor layer 253. Also, the second electrode 280 may be a reflective electrode. Namely, the second electrode 280 may be made of light reflective material, e.g., a highly reflective metal, and in this case, in the light emitting device 200, the first and second electrodes 270 and 280 may be mounted toward a lead frame, or the like, of the package. Thus, a partial amount of light emitted from the active layer 252 of the nanostructure 250 may be absorbed by the second electrode 280, and another partial amount of light may be reflected by the second electrode 280 and emitted to a light extraction surface on which the substrate 210 is formed.
In the present example, a height h of the second electrode 280 between nanostructures 250 is approximately ⅖ of the height (h+t) of the nanostructure 250. Namely, the second electrode 280 may be formed to cover the nanostructure 250 by approximately ⅖ or less of the lateral length of the nanostructure 150.
Thus, the second electrode 280 is formed to only cover a portion of the lateral surface of the nanostructure 250, preventing light extraction efficiency from being reduced as light emitted from active layer 252 of the nanostructure 250 is absorbed by the second electrode 280, and since the second electrode 280 is formed to surround up to a portion of the lateral surface of the nanostructure 250, efficiency of injecting a current into the second conductivity-type semiconductor layer 253 is not reduced. Namely, by the structure of the second electrode 280, light extraction efficiency can be enhanced without reducing efficiency of injecting a current into the second conductivity-type semiconductor layer 253.
However, like the semiconductor light emitting device 100-1 according to the second embodiment example, the semiconductor light emitting device 200 according to the third example may include the ohmic-electrode layer made of ITO and disposed on an upper portion of the nanostructure 250 and an upper portion of the filler 260, and the second electrode formed on an upper surface of the ohmic-electrode layer.
Various examples may be applied to various types of semiconductor light emitting devices having a nanostructure.
Also, as described above, a plurality of openings formed in the insulating layer disclosed in the first to third examples may have different diameters. Hereinafter, the instances in which a plurality of openings have different diameters will now be described.
Here, the insulating layer 40 may include a plurality of openings O1, O2, and O3 allowing portions of the first conductivity-type semiconductor base layer 30 to be exposed, and having different diameters. The plurality of openings O1, O2, and O3 may have predetermined diameters W1, W2, and W3 and may be formed at predetermined intervals, respectively. The diameters W1, W2, and W3 of the respective openings O1, O2, and O3 illustrated in
Also, as illustrated in
By forming the openings having different diameters, nanostructures having different diameters may be formed on the same substrate, and thus, light beams having various wavelengths may be emitted by the semiconductor light emitting device having the nanostructures having different diameters. Namely, the nanostructures having different diameters and grown under the same growth conditions have different contents of indium (In) and different thicknesses of growth surfaces, emitting light beams having different wavelengths.
Thus, the nanostructures according to the first to third examples may be formed to have different diameters, and thus, the single semiconductor light emitting device may emit light beams having various wavelengths. Also, a semiconductor light emitting device emitting white light by mixing light beams having various wavelengths may be formed. For example, when the insulating layer illustrated in
Also, by adjusting the spaces between the plurality of openings, nanostructures grown under the same growth conditions may have different contents of indium (In) and different thicknesses of growth surfaces. Namely, as the space between openings is increased under the same growth conditions, the content of indium (In) of the nanostructures may be increased and the thickness of the growth surface may be increased. Thus, light beams having different wavelengths may be emitted by adjusting the spaces between the plurality of openings.
Embodiment 1 is a graph showing light extraction efficiency in a case in which a nanostructure has a nanorod shape and has a height of 700 nm, and Embodiment 3 is a graph showing light extraction efficiency in a case in which a nanostructure has a pyramid shape and has a height of 433 nm.
As illustrated in
Also, in Embodiment 3, in the case in which the ratio (t:h) between the height t of the filer and the height h of the electrode formed on an upper portion of the filler from the upper portion of the filler to an upper portion of the nanostructure is 6:4 or greater, namely, in the case in which the height t of the filler is approximately ⅗ or more of the height (t+h) of the nanostructure, light extraction efficiency is high, relative to the case in which the ratio (t:h) between the height t of the filer and the height h of the electrode formed on an upper portion of the filler from the upper portion of the filler to an upper portion of the nanostructure is 2:8, namely, in the case in which the height t of the filler is approximately ⅕ of the height (t+h) of the nanostructure.
Thus, in the semiconductor light emitting device having a nanostructure, when the height t of the filler is approximately ⅗ or more of the height (t+h) of the nanostructure and the height h of the electrode formed in the upper portion of the nanostructure and the upper portion of the filler between the nanostructures is approximately ⅖ or less, high light extraction efficiency is high and a semiconductor light emitting device having excellent current injection efficiency can be obtained.
Referring to
The substrate 310, provided as a semiconductor growth substrate, may be formed of one material selected from a group consisting of sapphire, SiC, MgAl2O4, MgO, LiAlO2, LiGaO2 and GaN. In case of a sapphire substrate commonly used as a nitride semiconductor growth substrate, sapphire may be a crystal having Hexa-Rhombo R3c symmetry, may have respective lattice constants of 13.001 Å and 4.758 Å in c-axis and a-axis directions, and may have a C (0001) plane, an A (1120) plane, an R (1102) plane and the like. In this case, since the C plane comparatively facilitates the growth of a nitride thin film and is stable at relatively high temperatures, the C plane may be mainly used as a growth substrate for a nitride semiconductor. Meanwhile, a silicon (Si) substrate may also be used as the substrate 310. The use of a silicon substrate, which should have a large diameter and be relatively low in price, may facilitate mass-production. In the case in which a silicon substrate is used, a nucleation layer made of AlxGa1-xN may be formed on the substrate 310 and a nitride semiconductor having a desired structure may be grown thereon.
A buffer layer 320 may be formed on the substrate 310. The buffer layer 320 may be formed to alleviate lattice mismatching between the substrate 310 and the first conductivity-type semiconductor base layer 330. The buffer layer 120 may be formed at a relatively low temperature without doping. The buffer layer 120 may be omitted.
The first conductivity-type semiconductor base layer 330 may be formed on the substrate 310 or the buffer layer 320. The first conductivity-type semiconductor base layer 330 may be formed of a group III-V compound. The first conductivity-type semiconductor base layer 330 may be formed of gallium nitride (GaN). The first conductivity-type semiconductor base layer 330 may be formed by n-doping. Here, n-doping refers to a doping using a group V element. The first conductivity-type semiconductor base layer 330 may be an n-GaN layer. Electrons may be transferred to the active layer through the first conductivity-type semiconductor base layer 330.
The insulating layer 340 may be formed on the first conductivity-type semiconductor base layer 330. The insulating layer 340 may be made of a silicon oxide or a silicon nitride. The insulating layer 340 may include openings allowing portions of the first conductivity-type semiconductor base layer 330 to be exposed. Cross sections of the nanostructures may vary according to shapes of the openings of the insulating layer 340. The openings may have various shapes, in addition to a circular shape. The plurality of openings may have different diameters. When the plurality of openings are formed to have different diameters, a semiconductor light emitting device having nanostructures having different diameters on the same substrate may emit light beams having various wavelengths.
Subsequently, the nanostructure 350 having a nanorod shape including the first conductivity-type semiconductor layer core 351, the active layer 351 and the second conductivity-type semiconductor layer 353 may be formed, and in this case, a plurality of nanostructures may be provided. A lateral surface of the nanostructure 350 has a slope perpendicular to the substrate.
Hereinafter, the first conductivity-type semiconductor layer core 351, the active layer 352, and the second conductivity-type semiconductor layer 353 will be described.
The first conductivity-type semiconductor layer core 351 extends from the exposed first conductivity-type semiconductor base layer 330. The first conductivity-type semiconductor layer core 351 may be formed by growing the first conductivity-type semiconductor base layer 330. A cross-section of the first conductivity-type semiconductor layer core 351 may have a circular shape or a polygonal shape.
Next, the active layer 352 may be formed to cover the first conductivity-type semiconductor layer core 351. Here, the active layer 352 may cover an upper surface and lateral surfaces of the first conductivity-type semiconductor layer core 351. The active layer 352 may be a layer formed of a single material such as InGan or the like, but may also have the MQW structure in which a quantum barrier layer and a quantum well layer are alternately disposed, which are formed of, for example, Gan and InGan, respectively. In the active layer 352, light energy may be generated through the combination of electrons and holes.
The second conductivity-type semiconductor layer 353 may be formed to surround the active layer 352. The second conductivity-type semiconductor layer 353 may cover an upper surface and lateral surfaces of the active layer 352. The second conductivity-type semiconductor layer 353 may be a group III-V compound layer. The second conductivity-type semiconductor layer 353 may be p-doped. Here, p-doping may refer to a doping using a group III element. In addition, the second conductivity-type semiconductor layer 353 may be doped with a magnesium (Mg) impurity. The second conductivity-type semiconductor layer 353 may be a GaN layer or an InGaN layer. The second conductivity-type semiconductor layer 353 may be a p-GaN layer or a p-InGaN layer. Holes may move to the active layer 352 through the second conductivity-type semiconductor layer 353.
In the present example, the laterally sloped layer 360 may be formed on a lateral surface of nanostructure 350 having a nanorod shape, whereby the lateral surfaces of the light emitting unit including the first conductivity-type semiconductor layer core 351, the active layer 352, the second conductivity-type semiconductor layer 353, and the laterally sloped layer 360 is sloped with respect to an upper surface of the substrate.
Namely, the lateral surface of the light emitting unit including the laterally sloped layer 360 may have a shape in which it is sloped with respect to a direction perpendicular to the substrate by a predetermined angle (θ). The lateral surface of the light emitting unit may be sloped at an angle (θ) greater than 0° and less than 45° with respect to a direction perpendicular to the substrate. Thus, an internal angle formed by a lateral surface of the light emitting unit and an upper surface of the substrate may be greater than 45° and less than 90°.
The laterally sloped layer 360 may be formed to surround a side wall of the vertically shaped second conductivity-type semiconductor layer 353. Thus, the light emitting unit including the laterally sloped layer 360 may have a shape in which a lower portion thereof is relatively wide and an upper portion thereof is relatively narrow. The light emitting unit may have a trapezoidal shape, when viewed from the side.
As such, when the lateral surface of the light emitting unit having the laterally sloped layer 360 is sloped with respect to the upper surface of the substrate, light emitted from the active layer 352 may be refracted from a sloped lateral surface of the light emitting unit or reflected from the sloped lateral surface of a light emitting unit adjacent thereto, such that the light may be emitted upwardly or downwardly from the light emitting device, enhancing light extraction efficiency.
However, in a case in which the lateral surface of the light emitting unit is sloped with respect to the direction perpendicular to the substrate by an angle (θ) equal to or greater than 45°, namely, when an internal angle formed by the lateral surface of the light emitting unit and the upper surface of the substrate is equal to or lower than 45°, an area of the active layer may be reduced to secure a space for forming the laterally sloped layer, rather lowering light efficiency. Thus, the angle θ sloped with respect to the direction perpendicular to the substrate may be greater than 0° and less than 45°. Accordingly, the internal angle formed by the lateral surface of the light emitting unit and the upper surface of the substrate may be greater than 45° and less than 90°.
The laterally sloped layer 360 may be formed of the same material as that of the second conductivity-type semiconductor layer 353. Thus, the laterally sloped layer 360 may be formed simultaneously with the second conductivity-type semiconductor layer 70 at the time of forming the second conductivity-type semiconductor layer 70. When the second conductivity-type semiconductor layer 353 is made of p-InGaN, the laterally sloped layer 360 may be made of p-InGaN.
However, the second conductivity-type semiconductor layer 353 and the laterally sloped layer 360 may not be simultaneously formed, but may be sequentially formed.
In addition, the laterally sloped layer 360 may also be formed by depositing a material different from that of the second conductivity-type semiconductor layer 353 in consideration of light extraction efficiency. Here, the laterally sloped layer 360 may be formed of a transparent material. The laterally sloped layer 360 may be formed of a silicon oxide, a silicon nitride, or an oxide. For example, the laterally sloped layer 360 may be formed of a silicon oxide (SiO2), a silicon nitride (SiN) or an oxide (Indium Tin Oxide (ITO), ZnO, IZO (ZnO:In), AZO (ZnO:Al), GZO (ZnO:Ga), In2O3, SnO2, CdO, CdSnO4, Ga2O3, or TiO2).
Electrodes required for the semiconductor light emitting device formed thusly may be formed to have various shapes. Also, the fillers and the electrodes according to the first to the third examples may be formed in the semiconductor light emitting device having the nanostructures formed thusly. For example, a semiconductor light emitting device having further enhanced light extraction efficiency may be formed by combining the fourth example of
Referring to
Unlike the fourth example, in the present example, lateral surfaces of the nanostructure including the first conductivity-type semiconductor layer core 451, the active layer 452, and the second conductivity-type semiconductor layer 453 are sloped with respect to an upper surface of the substrate.
Namely, respective lateral surfaces of the first conductivity-type semiconductor layer core 451, the active layer 452, and the second conductivity-type semiconductor layer 453 may be sloped with respect to a direction perpendicular to the substrate at a predetermined angle (θ2). Preferably, the respective lateral surfaces of the first conductivity-type semiconductor layer core 451, the active layer 452, and the second conductivity-type semiconductor layer 453 may be sloped at an angle (θ2) greater than 0° and less than 45° with respect to a direction perpendicular to the substrate.
In detail, the nanostructure may have a shape in which a lower portion thereof is relatively wide and an upper portion thereof is relatively narrow. The light emitting unit may have a trapezoidal shape, when viewed from the side.
As such, when the lateral surface of the nanostructure including the active layer 452 is sloped with respect to the upper surface of the substrate, light emitted from the active layer 452 may be refracted from the sloped lateral surfaces of the light emitting unit (nanostructure: 450) or may be reflected from an sloped lateral surface of a light emitting unit adjacent thereto, such that the light may be emitted upwardly or downwardly from the light emitting device, enhancing light extraction efficiency.
However, in a case in which the lateral surface of the nanostructure 450 is sloped with respect to the direction perpendicular to the substrate by the angle (θ2) equal to or greater than 45°, namely, when an internal angle formed by the lateral surface of the nanostructure 450 and the upper surface of the substrate 410 is equal to or lower than 45°, an area of the active layer may be reduced to degrade light efficiency. Thus, the angle (θ2) sloped with respect to the direction perpendicular to the substrate 410 may be greater than 0° and less than 45°. Accordingly, the internal angle formed by the lateral surface of the nanostructure 450 and the upper surface of the substrate 410 may be greater than 45° and less than 90°.
Electrodes required for the semiconductor light emitting device formed thusly may be formed to have various shapes. Also, the fillers and the electrodes according to the first to the third examples may be formed in the semiconductor light emitting device having the nanostructures formed thusly. For example, a semiconductor light emitting device having further enhanced light extraction efficiency may be formed by combining the fifth example of
Hereinafter, operational effects of the semiconductor light emitting device according to the fourth and fifth examples will be described in more detail with reference to the accompanying drawings.
As shown in
Numerals represented in
As shown in
However, in order for the light L emitted laterally to contribute to the light extraction efficiency of the semiconductor light emitting device, the light L is required to be emitted upwardly or downwardly from the semiconductor light emitting device 500 and, the light L emitted in the horizontal directions A3 and A4 is required to be emitted upwardly or downwardly through reflection and refraction so as to contribute to the light extraction efficiency of the semiconductor light emitting device.
As shown in
Thus, it can be seen that the light L emitted in the horizontal directions A3 and A4 from the semiconductor light emitting device 500 needs to be emitted for a relatively prolonged distance until the light L is emitted upwardly or downwardly from the semiconductor light emitting device 300 in order to contribute to the light extraction efficiency of the semiconductor light emitting device.
As such, in the light L emitted from the point A, since light emitted in the horizontal directions A3 and A4 is emitted by a relatively prolonged distance until it is emitted upwardly or downwardly from the semiconductor light emitting device 500, a relatively large amount of light may be absorbed and lost during the emission in the horizontal directions due to the light emitting unit 320 and materials formed between a plurality of the light emitting unit 500 in the semiconductor light emitting device 500. Thus, light extraction efficiency of the light L emitted from the semiconductor light emitting device 500 may be deteriorated.
As shown in
Numerals represented in
As shown in
As shown in
As described above, lateral surfaces of the plurality of light emitting units of a semiconductor light emitting device may be sloped with respect to an upper surface of a substrate to reduce a horizontal component in laterally emitted light, to thus enhance light extraction efficiency.
Namely, the strength of light emitted in the horizontal directions according to emission distances of light is provided based on the extent of an inclination in which a lateral surface of the light emitting unit of the semiconductor light emitting device is sloped with respect to a direction perpendicular to the substrate.
As shown in
This indicates that as the inclination of the lateral surface of the light emitting unit with respect to the direction perpendicular to the substrate is higher, namely, in the case that an internal angle formed by the upper surface of the substrate and the lateral surface of the light emitting unit is lower; a larger amount of light laterally emitted from the semiconductor light emitting device may be extracted from an upper portion or a lower portion of the semiconductor light emitting device.
However, in a case in which the inclination of the light emitting unit with respect to the direction perpendicular to the substrate is equal to or greater than 45°, since the possibility of a total reflection of light inside the light emitting unit may increase and an area of the active layer may be reduced, the inclination of the lateral surface of the light emitting unit with respect to the direction perpendicular to the substrate may be greater than 0° and less than 45°.
As described above, in a nanorod-based light emitting device according to certain examples, a lateral surface of the light emitting unit may be sloped at a predetermined angle with respect to an upper surface of the substrate, whereby light extraction efficiency may be improved.
Hereinafter, a semiconductor light emitting device having nanostructures according to a sixth example of the present application will be described.
As illustrated in
Referring to
In the present example, the lateral surfaces of the light emitting unit including the first conductivity-type semiconductor layer core 751, the active layer 752, the second conductivity-type semiconductor layer 753, and the laterally sloped layer 760 is sloped with respect to an upper surface of the substrate by the laterally sloped layer 760.
Namely, the lateral surface of the light emitting unit including the laterally sloped layer 760 may have a shape in which it is sloped with respect to a direction perpendicular to the substrate by a predetermined angle (θ3). The lateral surface of the light emitting unit may be sloped at an angle (θ3) greater than 0° and less than 45° with respect to a direction perpendicular to the substrate. Thus, an internal angle formed by the lateral surface of the light emitting unit and an upper surface of the substrate may be greater than 45° and less than 90°.
The laterally sloped layer 760 may be formed to surround a side wall of the vertically shaped second conductivity-type semiconductor layer 353. Thus, the light emitting unit including the laterally sloped layer 760 may have a shape in which a lower portion thereof is relatively wide and an upper portion thereof is relatively narrow. The light emitting unit may have a trapezoidal shape, when viewed from the side.
As such, when the lateral surface of the light emitting unit having the laterally sloped layer 760 is sloped with respect to the upper surface of the substrate, light emitted from the active layer 752 may be refracted from the sloped lateral surface of the light emitting unit or reflected from a sloped lateral surface of a light emitting unit adjacent thereto, such that the light may be emitted upwardly or downwardly from the light emitting device, enhancing light extraction efficiency.
Also, the filler 765 formed between the nanostructures and disposed on the insulating layer 740 may have a height t lower than an upper surface of the nanostructure 750. Also, the filler 765 may be formed to be approximately ⅗ or more of the height (h+t) of the nanostructure 750. The filler 765 may serve to effectively emit light generated by the active layer 752 outwardly, further enhancing a light output of the light emitting device.
The second electrode 780 may be formed on an upper portion of the nanostructure 750 and an upper portion of the filler 765 and may be electrically connected to the second conductivity-type semiconductor layer 753. The second electrode 780 may be a reflective electrode. Namely, the second electrode 780 may be made of a light reflective material, e.g., a highly reflective metal, and in this case, in the light emitting device 700, the first and second electrodes 770 and 780 may be mounted toward a lead frame, or the like, of the package. Thus, a partial amount of light emitted from the active layer 752 of the nanostructure 750 may be absorbed by the second electrode 780 and another partial amount of light may be reflected by the second electrode 780 and emitted in a direction toward the substrate 710.
A height h of the second electrode 780 between nanostructures 750 is approximately ⅖ or less of the height (h+t) of the nanostructure 750. Namely, since the second electrode 780 is formed to only cover a portion of the lateral surface of the nanostructure 750, absorption of light emitted from active layer 752 of the nanostructure 750 by the second electrode 780 is reduced, and since the second electrode 780 is formed to surround up to a portion of the lateral surface of the nanostructure 750, efficiency of injecting a current into the second conductivity-type semiconductor layer 753 is not reduced. Namely, by the structure of the second electrode 780, light extraction efficiency can be enhanced without reducing efficiency of injecting a current into the second conductivity-type semiconductor layer 753.
In this manner, by virtue of the structure of the laterally sloped layer 760, the filler 765, and the second electrode 780 formed on an upper portion of the filler 765, the semiconductor light emitting device according to the present embodiment can have enhanced light extraction efficiency.
Referring to
In the present example, the first conductivity-type semiconductor base layer 830 may be an n-type semiconductor layer and the second conductivity-type semiconductor layer 853 may be a p-type semiconductor layer.
The filler 860 having a predetermined refractive index may be formed between the nanostructures 850. Here, the filler 860 may be made of a material having a refractive index equal to or lower than that of the nanostructure 850. For example, the refractive index of the filler 860 may range from 1 to 2.5. Also, the filler 860 may be made of a light-transmissive material in a functional aspect.
Here, the filler 860 may have a height t lower than the nanostructure 850. However, if the filler 860 is too low, the second internal electrode 870 to be formed on the nanostructure 850 afterwards may excessively surround the nanostructure 850, making light emitted from the active layer 852 absorbed by the second internal electrode 870, reducing light extraction efficiency. Thus, the filler 860 may be formed to be approximately ⅗ or more of the height (h+t) of the nanostructure 850.
Thus, the filler 860 may serve to effectively emit light generated by the active layer 852 outwardly, further enhancing a light output of the light emitting device.
Here, a height h of the second internal electrode 870 between nanostructures 850 is approximately ⅖ or less of the height (h+t) of the nanostructure 850. Namely, since the second internal electrode 870 is formed to only cover a portion of the lateral surface of the nanostructure 850, absorption of light emitted from active layer 852 of the nanostructure 850 by the second internal electrode 870 is reduced, and since the second internal electrode 870 is formed to surround up to a portion of the lateral surface of the nanostructure 850, efficiency of injecting a current into the second conductivity-type semiconductor layer 853 is not reduced. Namely, by the structure of the second internal electrode 870, light extraction efficiency can be enhanced without reducing efficiency of injecting a current into the second conductivity-type semiconductor layer 853.
The first internal electrode 880 may be formed to fill a portion of a groove formed as a portion of the nanostructure 850 is removed, and connected to the first conductivity-type semiconductor base layer 830 and may have shape corresponding to the groove. However, unlike the present example, in order to form a groove allowing the first conductivity-type semiconductor base layer 830 to be exposed therethrough, the first conductivity-type semiconductor base layer 830 may not be removed, and in this case, the first internal electrode 880 may be in contact with the uppermost surface of the first conductivity-type semiconductor base layer 830. Meanwhile, when a groove is formed by removing a portion of the nanostructure 850, a lateral surface of the groove may be a sloped surface, and in this case, the lateral surface of the groove may not be formed as a sloped surface according to a method of removing the nanostructure 850.
Also, the first internal electrode 880 may be surrounded by the insulating unit 890 so as to be electrically separated from the nanostructure 850. Also, at least a portion of the insulating unit 890 may be exposed so as to be connected to the first pad electrode 895a and the other portions of the first internal electrode 880 may be covered so as not to be exposed.
The insulating unit 890 fills a portion of the groove to prevent the first internal electrode 880 from being connected to the nanostructure 850, and the insulating unit 890 may also be formed on the first and second internal electrodes 880 and 870 to separate them. In this case, the insulating unit 890 may have open regions allowing at least portions of the first and second internal electrodes 880 and 870 to be exposed therethrough, and the first and second pad electrodes 895a and 895b may be formed in the open regions. In consideration of such a function, the insulating unit 890 may be made of any material as long as it has electrically insulating properties. For example, the insulating unit 890 may be made of an electrically insulating material such as a silicon oxide, a silicon nitride, or the like. Also, a light reflective filler may be dispersed in the electrically insulating material to form a light reflective structure.
The first and second pad electrodes 895a and 895b may be connected to the first and second internal electrodes 880 and 870 and serve as external terminals of the light emitting device 800. The first and second pad electrodes 895a and 895b may be formed as a single layer or two or more layers, respectively. The first and second pad electrodes 895a and 895b may be obtained by performing a method such as deposition, sputtering, plating, or the like, on a single metal such as silver (Ag), aluminum (Al), nickel (Ni), chromium (Cr), palladium (Pd), copper (Cu), or the like, or an alloy thereof. Also, the first and second pad electrodes 895a and 895b may include eutectic metal, for example, a material such as AuSn, SnBi, or the like, and in this case, when mounted on a package, or the like, the first and second pad electrodes 895a and 895b may be bonded through eutectic bonding, eliminating the use of solder bumps generally required for bonding a flip chip. The mounting method using eutectic metal has a superior advantage of a heat dissipation effect to the case of using solder bumps. In this case, in order to obtain an excellent heat dissipation effect, the first and second pad electrodes 895a and 895b may be formed to occupy a relatively large area. Specifically, an area occupied by the first and second pad electrodes 895a and 895b may be 80% to 95% of the area of the upper surface.
In the present example, the nanostructure 850 is provided, and the laterally sloped layer 860 is formed on the lateral surface of the nanostructure 850 to enhance light extraction efficiency. Also, light extraction efficiency may be further enhanced by the second internal electrode 870 surrounding portions of the filler 860 formed between the nanostructures 850 and portions of the nanostructure 850.
Meanwhile, the semiconductor light emitting device is disposed in a flip chip form, namely, the semiconductor light emitting device is disposed in a direction in which the first and second pad electrodes 895a and 895b face the mounting board 1108. The first and second pad electrodes 895a and 895b may include a bonding layer, e.g., a eutectic metal layer formed on a surface thereof, whereby the first and second pad electrodes 895a and 895b may be bonded to the first and second upper surface electrodes 1109a and 1109b. In this case, if the first and second pad electrodes 895a and 895b do not have a bonding layer, a bonding layer, e.g., a eutectic metal layer, conductive epoxy, or the like, may be formed between the first and second pad electrodes 895a and 895b and the first and second upper surface electrodes 1109a and 1109b. Meanwhile, although not an essential component in the present example, a wavelength conversion unit 1112 converting a wavelength of light emitted from the light emitting device into a different wavelength may be formed on a surface of the light emitting device as illustrated in
Here, the light emitting device 2312 may be a semiconductor light emitting device according to various examples of the present application. The light emitting device 2312 may be attached to the first and second electrodes 2316a and 2316b through flip chip bonding.
The first and second electrodes 2316a and 2316b may be provided to be spaced apart from one another, apply a voltage to the light emitting device 2312, and serve to dissipate heat generated by the light emitting device 2312. To this end, bonding metals 2335a and 2335b are interposed between the light emitting device 2312 and the first electrode 2316a and between the light emitting device 2312 and the second electrode 2316, respectively.
Here, the bonding metals 2335a and 2335b may be solder made of a gold (Au)-tin (Sn) alloy, a tin (Sn)-silver (Ag) alloy, or the like, or a metal such as gold (Au), copper (Cu), or the like. Meanwhile, the light emitting device 2312 may be attached to the first and second electrodes 2316a and 2316b by a conductive adhesive.
Reflective layers 2330a and 2330b may be coated on surfaces of the first and second electrodes 2316a and 2316b to which the light emitting device 2312 is attached, in order to reflect light generated by the light emitting device 2312 to allow light to move upwardly from the light emitting device 2312. Here, the reflective layers 2330a and 2330b may be made of silver (Ag), aluminum (Al), or the like.
The first and second electrodes 2316a and 2316b are supported by a package housing 2310. Here, the package housing 2310 may be made of a material stable at high temperatures or an insulating material having heat resistance, such as ceramic, or the like. Meanwhile, the package housing 2310 may also be provided between the first and second electrodes 2316a and 2316b to electrically insulate the first and second electrodes 2316a and 2316b. A lens 2350 may be formed above the package housing 2310 in order to collect or distribute light generated by the light emitting device 2312. As illustrated, the lens 2350 may be a dome type lens, but the present application is not limited thereto and various types of lenses such as a flat lens, or the like, may be used.
Also, in the illuminating device 5000, the light emitting module 5003 may include the external housing 5006 serving as a heat dissipation unit, and in this case, the external housing 5006 may include a heat dissipation plate 5004 disposed to be directly in contact with the light emitting module 5003 to enhance heat dissipation effect. Also, the illuminating device 5000 may include the cover unit 5009 installed on the light emitting module 5003 and having a convex lens shape.
The driving unit 5008 is installed in the internal housing 5009 and connected to the external connection unit 5010 having a socket structure to receive power from an external power source. Also, the driving unit 5008 may serve to convert power into an appropriate current source for driving a semiconductor light emitting device 5001 of the light emitting mode 5003, and provide the same. For example, the driving unit 5008 may be configured as an AC-DC converter, a rectifying circuit component, or the like.
As set forth above, according to certain examples of the present application, since the electrode is formed to only cover a portion of a lateral surface of the nanostructure in an upper side of the nanostructure to reduce light absorption to the electrode, light extraction efficiency can be improved.
Also, since the lateral surface of the nanostructure in the semiconductor light emitting device having a nanostructure is sloped, light extraction efficiency can be increased.
While the foregoing has described what are considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that the teachings may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all applications, modifications and variations that fall within the true scope of the present teachings.
Number | Date | Country | Kind |
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10-2012-0054692 | May 2012 | KR | national |
10-2013-0008121 | Jan 2013 | KR | national |