The present disclosure relates to a method for forming a semiconductor memory structure, and in particular, it relates to Dynamic Random Access Memory.
Dynamic Random Access Memory (DRAM) devices are widely used in consumer electronic products. In order to increase element density in a DRAM device and improve its overall performance, existing technologies for fabricating DRAM devices continue to focus on scaling down the size of the elements. However, in scaling down the size of the minimum elements, new challenges arise, for example, improving source/drain junction leakage. Therefore, there is a need in the industry to improve the method of fabricating DRAM devices to overcome problems caused by scaling down the size of the elements.
In some embodiments of the disclosure, a semiconductor memory structure is provided. The semiconductor memory structure includes an active region and a chop region. The semiconductor memory structure also includes an isolation structure disposed in the chop region, a first gate structure extending at least through the isolation structure in the chop region, and a second gate structure extending at least through the active region. The semiconductor memory structure also includes a doped region disposed in the active region. A first distance between the doped region and the first gate structure is shorter than a second distance between the doped region and the second gate structure.
In some embodiments of the disclosure, a semiconductor memory structure is provided. The semiconductor memory structure includes an active region of a semiconductor substrate, and a source/drain region disposed in the active region. The source/drain region has a first electrically conductive type. The semiconductor memory structure also includes an isolation structure surrounding the active region, a first gate structure embedded in the isolation structure, and a doped region disposed in the active region. The doped region has a second electrically conductive type that is the opposite of the first electrically conductive type. The doped region is located between the source/drain region and the first gate structure.
In some embodiments of the disclosure, a method for forming a semiconductor memory structure is provided. The method includes providing a semiconductor substrate that includes a chop region and an active region, forming a first trench through the chop region and a second trench through the active region, and forming a patterned mask layer to cover a portion of the second trench through the active region. The patterned mask layer has an opening exposing a portion of the first trench through the chop region. The method also includes performing an ion implantation process using the patterned mask layer to form a doped region in the active region, and forming a first gate structure in the first trench and a second gate structure in the second trench.
The present disclosure can be further understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
The present disclosure is described in detail with reference to the figures of the embodiments of the present disclosure. It should be appreciated, however, that the present disclosure can be embodied in a wide variety of implements and is not limited to embodiments described in the disclosure. The thickness of the layers and regions in the figures may be enlarged for clarity, and the same or similar reference numbers in the figures are denoted as the same or similar elements.
A semiconductor memory structure 100 is provided. The semiconductor memory structure 100 includes a semiconductor substrate 102, as shown in
The isolation regions 106 extend along the first direction D1 and are spaced out from one another in the second direction D2, thereby dividing the semiconductor substrate 102 into multiple semiconductor strips (not shown). The chop regions 108 (denoted by a broken line) are disposed corresponding to the semiconductor strips and cut the semiconductor strips into multiple active regions 104. Neighboring chop regions 108 arranged in the second direction D2 may be staggered with or do not overlaps with one another.
In some embodiments, the semiconductor substrate 102 may be an elemental semiconductor substrate, such as a silicon substrate or a germanium substrate; a compound semiconductor substrate, such as a silicon carbide substrate or a gallium arsenide substrate. In some embodiments, the semiconductor substrate 102 may be a semiconductor-on-insulator (SOI) substrate.
The isolation structure 110 extends downwardly from the upper surface of the semiconductor substrate 102. The formation of the isolation structure 110 may include forming trenches corresponding to the isolation regions 106 in the semiconductor substrate 102 using a first patterning process (including photolithography and etching processes) to define multiple semiconductor strips, and then forming trenches corresponding to the chop regions 108 using a second patterning process (including photolithography and etching processes) to cut the semiconductor strips into multiple active regions 104.
The formation of the isolation structure 110 may include forming a lining layer 112 along the sidewalls and the bottom surfaces of the trenches and along the upper surface of the semiconductor substrate 102, and then forming insulating material 114 to overfill the remainder of the trenches. The insulating material 114 is nested with the lining layer 112. The lining layer 112 is made of dielectric material such as silicon oxide (SiO), silicon nitride (SiN), silicon oxynitride (SiON), another suitable material, and/or a combination thereof. The insulating material 114 is made of dielectric material such as silicon nitride (SiN), silicon oxynitride (SiON), silicon oxide (SiO), another suitable material, and/or a combination thereof. The insulating material 114 and the lining layer 112 may be made of different materials. For example, the lining layer 112 is a silicon oxide layer, and the insulating material 114 is a silicon nitride layer.
The formation of the isolation structure 110 may also include performing a planarization process such as an etching back process to remove the insulating material 114 formed over the semiconductor substrate 102 until the lining layer 112 is exposed. After the planarization, a seam may be formed at the upper surface of the insulating material 114, especially at the upper surface of the insulating material 114 in a wider trench. A dielectric layer 116 may be formed over the upper surface of the semiconductor substrate 102 and fills the seal. The dielectric layer 116 may a silicon oxide layer which is formed using atomic layer deposition (ALD).
A patterned mask layer 118 is formed over the upper surface of the semiconductor substrate 102, as shown in
An etching process is performed on the semiconductor memory structure 100 using the patterned mask layer 118 to remove portions of the semiconductor memory structure 100 uncovered by the patterned mask layer 118. The opening patterns 120 of the patterned mask layer 118 are transferred into the active regions 104 of the semiconductor substrate 102 and the isolation structure 110, thereby forming trenches 122, as shown in
The trenches 122 have a dimension along the third direction D3 that is required to be less than the dimension of the chop region 108 along the third direction D3. Portions of the insulating material 114 are removed by the etching process for forming the trenches 122. In the chop regions 108, the lining layer 112 of the isolation structure 110 is exposed from the trenches 122 after the etching process. If the dimension of the trenches 122 along the third direction D3 is too large, the lining layer 112 may be too thin or completely removed after the etching process, thereby negatively affecting the electrical performance of a resulting semiconductor memory device (e.g., conductive current). If the dimension of the trenches 122 along the third direction D3 is too small, the amount of the electrode material filled in the trenches 122 may be not enough.
A fill material 124 is formed over the semiconductor memory structure 100, as shown in
Next, a patterned mask layer 126 is formed over the fill material 124. The patterned mask layer 126 has opening patterns 128 which correspond to the chop regions 108 of the semiconductor substrate 102 and expose the fill material 124. The patterned mask layer 126 may be a patterned photoresist layer. The photolithography process for forming the patterned mask layer 126 may use the same reticle as that used in the photolithography process for forming the chop region 108. In some other embodiments, the patterned mask layer 126 is a patterned hard mask layer.
An etching process is performed on the fill material 124 using the patterned mask layer 126 to remove portions of the fill material 124 exposed from the opening patterns 128, thereby opening the trenches 122 which is previously sealed by the fill material 124. After the etching process, portions (labeled as 130) of the trenches 122 through the chop regions 108 are exposed from the fill material 124 and the patterned mask layer 126, as shown in
An ion implantation process is performed on the semiconductor memory structure 100 using the patterned fill material 124 and the patterned mask layer 126 to form doped regions 134 in the active regions 104, as shown in
The doped regions 134 are configured to balance conductive carriers induced by passing word lines. This will be described in detail later. The electrically conductive type of the doped regions 134 may be the same as the electrically conductive type of the active regions 104 of the semiconductor substrate 102, for example, both are p-type. The doping concentration of the doped regions 134 is greater than the doping concentration of the active regions 104 of the semiconductor substrate 102, for example, by one to two orders.
After the ion implantation process, the patterned mask layer 126 and the fill material 124 are removed using an ashing process or an etching process to expose the patterned mask layer 118 and open remaining portions of the trenches 122, as shown in
A gate dielectric layer 136, a gate lining layer 138 and a gate electrode layer 140 are sequentially formed over the semiconductor memory structure 100, as shown in
The gate lining layer 138 is formed over the gate dielectric layer 136 and partially fills the trenches 122. In some embodiments, the gate lining layer 138 is made of titanium nitride (TiN), tungsten nitride (WN), tantalum nitride (TaN), another suitable material, and/or a combination thereof. In some embodiments, the gate lining layer 138 is deposited using physical vapor deposition (PVD) and/or ALD.
The gate electrode layer 140 is formed over the gate lining layer 138 and overfills remainders of the trenches 122. In some embodiments, the gate electrode layer 140 is made of metal material such as tungsten (W), aluminum (Al), copper (Cu), cobalt (Co), ruthenium (Ru), another suitable material, and/or a combination thereof. In some embodiments, the gate electrode layer 140 is deposited using PVD, CVD, and/or ALD.
In some embodiments, an etching back process may be performed on the gate electrode layer 140 and the gate lining layer 138 to form recesses 144 that extend into the semiconductor substrate 102, as shown in
Each of the gate structures 142 extends alternatingly through the active regions 104 and the isolation structure 110. Two gate structures 142 extend through a single active region 104, and two gate structures 142 extend through chop regions 108 on the opposite sides of this active region 104. The gate structures 142 include the gate dielectric layer 136, the gate lining layer 138 and the gate electrode layer 140. The gate lining layer 138 has a U-shaped profile and the lines between the gate dielectric layer 136 and the gate electrode layer 140. The gate electrode layer 140 is nested within the gate lining layer 138. In addition, the upper surfaces of the gate lining layer 138 and the gate electrode layer 140 are located at a higher level than the bottom surfaces of the doped regions 134.
A capping layer 146 is formed in the recesses 144, as shown in
In some embodiments, source/drain regions 148 and 150 are formed in the active regions 102 of the semiconductor substrate 102 using an ion implantation process, as shown in
The source/drain regions 148 and 150 are doped and PN junctions are formed between the active regions 104 and the source/drain regions 148 (or the source/drain regions 150). The electrically conductive type of the source/drain regions 148 and 150 is opposite to the electrically conductive type of the active regions 104 of the semiconductor substrate 102 and the electrically conductive type of the doped regions 134. For example, the electrically conductive type of the active regions 104 and the doped regions 134 is p-type while the electrically conductive type of the source/drain regions 148 and 150 is n-type. The doping concentration of the source/drain regions 148 and 150 is greater than the doping concentration of the doped regions 134, for example, by one to two orders. In addition, the bottom surfaces (i.e., the PN junctions described above) of the source/drain regions 148 and 150 are located at a lower level than the upper surfaces of the gate lining layer 138 and the gate electrode layer 140.
A dielectric structure 158 is formed over the semiconductor memory structure 100, and conductive features are formed in the dielectric structure 158 to electrically couple the source/drain regions 148 and 150. For example, as shown in
In some embodiments, the dielectric structure 158 includes multiple dielectric layers which are made of dielectric materials such as silicon oxide, silicon nitride, silicon oxynitride, another suitable material, and/or a combination thereof.
In some embodiments, the contact plugs 152 partially extend into the semiconductor substrate 102 and land on the source/drain regions 150. The contact plugs 152 are made of semiconductor material such as polysilicon.
In some embodiments, the bit lines 154 extend along the third direction D3 and are electrically coupled to the source/drain regions 150 through the contact plugs 152. The bit lines 154 are made of metal of metal nitride such as tungsten (W), aluminum (Al), copper (Cu), titanium (Ti), tantalum (Ta), titanium nitride (TiN), tantalum nitride (TaN), another suitable material, multilayers thereof, and/or a combination thereof. A silicide layer may be formed between the bit lines 154 and the contact plugs 152.
In some embodiments, the contact plugs 160 land on the source/drain regions 148 and the doped regions 134. The contact plugs 160 may include lower portions 160L and upper portions 160U. For example, the lower portions 160L of the contact plugs 160 are made of semiconductor material such as polysilicon. The upper portions 160U of the contact plugs 160 are made of metal of metal nitride such as tungsten (W), aluminum (Al), copper (Cu), titanium (Ti), tantalum (Ta), titanium nitride (TiN), tantalum nitride (TaN), another suitable material, multilayers thereof, and/or a combination thereof. A silicide layer may be formed between the lower portion 160L and the upper portion 160U of the contact plug 160.
In accordance with embodiments of the present disclosure, because the conductive carriers (e.g., electrons or holes) provided by the dopants of the doped regions 134 are opposite to the conductive carriers induced by the passing word lines 142C, the doped regions 134 can balance the conductive carriers induced by the passing word lines 142C. As a result, the possibility of the formation of leakage paths can be reduced. Therefore, the reliability and the manufacturing yield of the semiconductor memory device can be increased.
In some embodiments, the source/drain region 148 may be formed to overlap with a portion of the doped region 134 (the overlapping portion is represented by a broken line). The doped region 134 has a width A1 along the first direction D1. The source/drain region 148 has a width A2 along the first direction D1. The ratio of the width A1 of the doped region 134 to the width A2 of the source/drain region 148 is in a range from about 0.01 to about 0.05. If the ratio of the width A1 to the width A2 is too large, the doped region 134 may negatively affect the electrical performance of the semiconductor memory device (such as conductive current). If the ratio of the width A1 to the width A2 is too small, the doped region 134 may not be able to sufficiently balance the conductive carriers induced by the passing word line.
The doped region 134 is spaced apart from (the gate dielectric layer 136 of) the portion 142C of the gate structure 142 in the chop region 108 by a distance A3. The doped region 134 is spaced apart from (the gate dielectric layer 136 of) the portion 142A of the gate structure 142 in the active region 104 by a distance A4. The distance A3 is less than the distance A4. The ratio of the distance A3 to the distance A4 is in a range from about 0.01 to about 0.05. If the ratio of the distance A3 to the distance A4 is too large, the doped region 134 may negatively affect the electrical performance of the semiconductor memory device (such as conductive current). If the ratio of the distance A3 to the distance A4 is too small, the doped region 134 may not be able to sufficiently balance the conductive carriers induced by the passing word line.
The top surface of the doped region 134 is coplanar with the top surface of the capping layer 146. The bottom surface of the doped region 134 is located at a lower level than the bottom surface of the source/drain feature 148. That is, the depth A5 of the doped region 134 is greater than the depth A6 of the source/drain feature 148. The ratio of the depth A5 of the doped region 134 to the depth A6 of the source/drain region 148 is in a range from about 1.25 to about 1.5. If the ratio of the depth A5 to the depth A6 is too large, the dopants may be undesirably implanted in other areas of the semiconductor substrate 102 (such as a periphery area) during the ion implantation for forming the doped region 134. If the ratio of the depth A5 to the depth A6 is too small, the doped region 134 may not be able to sufficiently balance the conductive carriers induced by the passing word line.
Additional features may be formed over the semiconductor memory structure 100, thereby obtaining a semiconductor memory device. For example, capacitor structures (not shown) may be formed over the dielectric structure 158 and electrically coupled to the source/drain feature 148 through the contact plug 160. In some embodiments, the semiconductor memory device is DRAM.
As described above, the embodiments of the present disclosure utilize forming the doped region at the sides of the active region facing the passing word lines. The doped region can balance the conductive carriers induced by the passing word line, thereby reducing the possibility of the formation of leakage paths. Therefore, the reliability and the manufacturing yield of the semiconductor memory device can be increased.
While the disclosure has been described by way of example and in terms of the preferred embodiments, it should be understood that the disclosure is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.
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Number | Date | Country | |
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20220238526 A1 | Jul 2022 | US |