The present application claims priority from Japanese application JP 2005-163576, filed on Jun. 3, 2005, the content of which is hereby incorporated by reference into this application.
1. Field of the Invention
The present invention relates to a semiconductor optical device and a module using the same technologies. More specifically, the present invention relates to a light source of a semiconductor optical device that stably operates at high optical output power suitable for an information processing terminal or for optical communication.
2. Description of the Related Arts
A technical difficulty in realizing a high power semiconductor laser diode is a permanent problem irrespective of application fields. According to respective application fields, research and development of high power laser diodes with various wavebands are still performed energetically. These high power semiconductor laser diodes can be structurally classified roughly into a single lateral mode laser diode and a multi lateral mode laser diode, in view of a waveguide lateral mode. In the single lateral mode laser diode, a lateral width of the laser waveguide must be generally set to a small value such as a cutoff width or less where a higher-order lateral mode is not allowed. Therefore, an upper limit is caused in a volume of an active layer, which causes direct restriction on development of a high power laser. More specifically, a width of the active layer in the laser waveguide is limited to a width of as narrow as about 2 to 3 μm or less. Accordingly, a current capable of being injected to the laser diode is limited to a certain low degree of value. As a result, a limit is caused in the optical output power. The simplest method for improving a saturation optical output power level by allowing a high injection current is to increase the lateral width of the laser waveguide. However, this method contradicts the restrictions for realizing the above-described single lateral mode waveguide. Therefore, the fact is that a technical limit is found in realization of the high power laser diode. Examples of such a high power semiconductor laser diode with the single lateral mode waveguide include an excitation light source, an optical disk writing light source and a printer light source for use in a fiber optical amplifier.
A known example of the laser waveguide structure which overcomes the trade-off between the lateral mode and the high output power includes an MMI waveguide structure using a multimode interference effect. This example is disclosed, for example, in 2004 IEEE 19th International Semiconductor Laser Conference Digest (page 24) shown in FIG. 1 or in U.S. Pat. No. 3,244,115. The laser waveguide structure has the following characteristics. First, even in the case where the laser waveguide includes a waveguide that allows a multimode, when the waveguide is operated as the MMI waveguide, automatic output concentration in the single lateral mode waveguide which is set on the output side is allowed in terms of a primary principle. Therefore, the limit of the saturation injection current value is relaxed so that realization of a high power laser diode by a high current injection can be attained. Secondary, the structure includes a multimode interference waveguide region where light confinement is extremely strong. Therefore, the threshold current density is drastically reduced. In addition, an overlap integral of an electric field and light within the laser increases so that electro-optical conversion efficiency may be improved as compared with that of a normal single lateral mode laser.
Further, a known example of a device structure that realizes a tunable laser having high output power and excellent wavelength stability includes a structure formed by combining a multimode interference waveguide active layer and a distributed reflector waveguide of a single lateral mode. This example is disclosed, for example, in Japanese Patent Laid-open No. 2003-289169. Further, a known example of a manufacturing method of a device structure includes a method for realizing a preferable buried shape of a buried-heterostructure multimode interference laser diode. This example is disclosed, for example, in Japanese Patent Laid-open No. 2003-289169.
On the other hand, these new waveguide structures are not necessarily established technically in view of practical use. When manufacturing of a high power laser diode not using an MMI waveguide but using a current single lateral mode waveguide, the following method is employed. That is, a longer laser resonator is used and an active layer volume of the laser waveguide is increased in order to attain high power of the laser.
For an optical recording disk, an audio CD, a video CD or a Digital Versatile Disk (DVD) for large data recording is recently in widespread use in addition to a conventional compact disk (CD) that is developed mainly for recording music or data. Therefore, many disk drives normally have a structure having one disk drive adaptable to both of CD and DVD. In the structure, a 780-nm range CD semiconductor laser diode (hereinafter referred to as a “CD laser diode”) and a 650-nm range DVD semiconductor laser diode (hereinafter referred to as a “DVD laser diode”), which serve as heart parts of the drives, are manufactured on the same gallium arsenic (GaAs) substrate. For the purpose of realizing the structure, a monolithic two-wavelength laser diode is recently developed by monolithically integrating both of the CD laser diode and the DVD laser diode. The developing of this laser diode provides the following advantages. That is, since a two-wavelength optical system is simplified, a pick-up portion of the laser can be miniaturized. Further, since both of the CD laser diode and the DVD laser diode are mounted on the same substrate, essential reduction in chip area can be realized. An emitting layer of the laser diode uses the following materials. Aluminum gallium arsenide (AlGaAs) are used for the CD laser diode. Aluminum gallium indium phosphide (AlGaInP) are used for the DVD laser diode. However, due to difference in the electro-optic properties of the materials, it is more difficult for the latter AlGaInP DVD laser diode to realize a high power. Therefore, as shown in
For the monolithic two-wavelength laser diode, it could be conceivable that the number of combinations of optical output power of the CD laser diode and the DVD laser diode according to selection of read and write functions of CD and DVD is four as below. At present, the combination (4) already penetrates the market. In particular, the combinations (1) and (2) are still in a research and development stage.
(1) CD high output power (reading & writing)+DVD high output power (reading & writing)
(2) CD low output power (only reading)+DVD high output power (reading & writing)
(3) CD high output power (reading & writing)+DVD low output power (only reading)
(4) CD low output power (only reading)+DVD low output power (only reading)
Incidentally, examples of documents on the monolithic two-wavelength laser diode include 2004 IEEE 19th International Semiconductor Laser Conference Digest (page 123).
In the conventional examples disclosed in 2004 IEEE 19th International Semiconductor Laser Conference Digest or in U.S. Pat. No. 3,244,115, improvement of high output power by introduction of the MMI waveguide is already attained. However, these structures have the following problems. Therefore, it is still the case where the structures are not always in practical use in a wide range.
A first problem is difficulty of suppressing scattering and reflection of light waves caused by a rapid change of a waveguide width at the border between a multimode waveguide region and a single mode waveguide region. It is impossible to completely suppress the scattering and reflection of light waves at this site. However, it is required to minimize the scattering and reflection. In particular, when the reflected light returns to the inside of a laser resonator, a combined resonance is formed. As a result, an oscillation mode becomes unstable and therefore a structure capable of automatically preventing this problem is required.
A second problem is a difference between optical power density in the multimode waveguide region and that in the single mode waveguide region. The optical power density in the single mode waveguide region is about several times or more higher than that in the multimode waveguide region in which laser internal light is distributed in a wide range. Therefore, a high power laser diode of about several hundreds mW or more which is a typical applicable example of the MMI laser diode has the following problems. That is, a high power operation of the laser diode is limited due to reliability deterioration accompanying a crystal breakdown in the single mode waveguide region or due to an optical non-linear phenomenon caused by, for example, lateral hole burning.
In the meantime, the monolithic two-wavelength laser diode described in the foregoing section also has the following problems. Among four applications of the monolithic two-wavelength laser diode, the applications (1) and (2) each have important positions in an optical disk field such as computer applications or audio-video applications. In this case, since it is required that an AlGaInP DVD laser diode with a high technical difficulty be allowed to have high output power and therefore, the DVD laser diode must be more increased in length. In the monolithic two-wavelength laser diode manufactured by a normal cleavage method, the CD laser diode and the DVD laser diode have the same resonator length. Therefore, in order to allow the DVD laser diode to have high output power, the CD laser diode must have an excessive length. As a result, there arise big problems in that performance of the CD laser diode is deteriorated as well as an increase in substrate area leads to economical inefficiency.
In order to solve the above-described problems, the present inventors have designed a taper MMI structure as described below. That is, in the waveguide structure of the MMI laser diode, a taper waveguide is intentionally inserted between the single mode waveguide and the multimode waveguide. As a result, light scattering and light reflection are reduced at this site as well as a primary laser vertical resonance mode is prevented from being unstable when an uncontrollable slight reflected light returns again to the inside of the laser resonator. Further, the present inventors have designed a laser diode structure as described below. That is, in the waveguide structure of the MMI laser diode, a single mode waveguide is used as a passive waveguide. As a result, the manufactured laser diode structure is suitable particularly for CD laser diodes or DVD laser diodes, in which the optical power density has a significant effect on device reliability. When these units are used individually or in combination thereof, a high output power and high reliability of the single lateral mode laser diode can be simultaneously realized. Further, the present inventors have found the following fact. That is, in the case of incorporating an optical reflecting mirror formed using a grating into a single mode waveguide, even when an operating temperature of devices changes, conditions hardly vary where a loss of the MMI waveguide is reduced. Based on this finding, the MMI laser diode having more excellent characteristics is realized.
Incidentally, in this MMI laser diode, high optical output power can be realized by a short laser resonator length. Therefore, when this laser diode is used, a variety of new high power laser diodes are realized. For example, in the case of monolithically integrating the MMI DVD laser diode and the CD laser diode, when using a conventional CD laser resonator length of about 1300 μm or less, a high output power of the MMI DVD laser diode can be realized. Further, also in the case of integrating a short resonator-type laser diode into a cheaper CD package, high output power of the laser diode can be attained without impairing a high power property.
According to the present invention, in the case of monolithically integrating the MMI DVD laser diode and the CD laser diode, when a conventional CD laser resonator length of about 1300 μm or less is used, high output power of the MMI DVD laser diode can be realized. Further, also in the case of integrating a short resonator-type laser diode into an inexpensive CD package, high output power of the laser diode can be attained without impairing a high power property.
Preferred embodiments of the present invention will be described below with reference to FIGS. 3 to 12.
On an n-type angled GaAs substrate 101 offset at 10 deg. from a (100) surface orientation, an n-type GaAs buffer layer 102 with a film thickness of 0.5 μm, an n-type AlGaInP cladding layer 103, a multi-quantum-well active layer 104, a first p-type AlGaInP cladding layer 105 with a film thickness of 0.05 μm, a p-type GaInP etching stop layer 106 with a film thickness of 5 nm, a second p-type AlGaInP cladding layer 107 with a film thickness of 1.5 μm, and a p+ type GaAs contact layer 108 with a film thickness of 0.2 μm are sequentially epitaxially grown by metalorganic vapor phase epitaxy (MOVPE). The Multi-quantum-well active layer 104 comprises three undoped compression strain GaInP quantum-well layers with a film thickness of 5 nm, four tensile strain AlGaInP quantum barrier layers with a film thickness of 4 nm, and upper and lower no strain AlGaInP photo-isolation confinement layers with a film thickness of 20 nm. Further, a light emission wavelength is set to about 650 to 660 nm.
Next, on the thus prepared semiconductor substrate, a desired diffusion mask is formed by a photolithography process. Thereafter, a ZnO solid diffusion source is deposited thereon and is subjected to heat treatment at a temperature of 500 to 600° C. Thus, a Zn diffusion region 109 is provided on a region that corresponds to each of both ends of a resonator, to be processed to each of single-lateral-mode-waveguides. After formation of the diffusion region, the diffusion source is removed. As a result, the Multi-quantum-well active layer 104 and upper and lower cladding layers 103, 105 and 107 in this region are intermixed by intermixing of group III constituent elements and changed into an AlGaInP mixed crystal of which the average composition corresponds to a composition with a band gap wavelength equivalent to about 590 nm. As a result, this region serves as a passive region. Thereafter, by a common method, the region is processed to a ridge stripe structure having an MMI waveguide pattern shown in
Next, a surface passivation film 112 is formed by a chemical deposition method. Subsequently, through a photolithography process and an etching process, grooves adapted to reduce the device capacity are formed on both sides of the stripe (not shown). After completion of an electrode window-opening process, a p-type electrode 113 and an n-type electrode 114 are deposited. Thereafter, a device is cut out by a cleavage scribe to form thereon facet coating films 115 and 116 having a predetermined reflection coefficient. The present device oscillates at a wavelength of 650 to 660 nm, and attains the kink-free maximum optical output power of 300 mW at a temperature of 80° C. This value is 50% larger than that of a simultaneously manufactured conventional device which is constituted only by the single-lateral-mode-waveguide. As understood from the relationship between the laser output power and chip size shown in
As shown in
In the figure, each line represents attenuation of light intensity due to the MMI effect. The attenuation from 100% as an idealized state of the light intensity on the output end side provides an indication of the waveguide loss. As understood from the figure, when the taper waveguide is not introduced, the light intensity is 79% (single path waveguide loss is 21%). To the contrary, when the taper waveguide is introduced, the light intensity is improved up to 92% (single path waveguide loss is 8%), and improvement of about 14% is observed. This value indicates a slight difference in terms of numerical values. However, since laser oscillates through multiple reflection between both of the ends, this value exhibits important improvement.
In a reflection of the above improvement effects, the device in the present embodiment attains the kink-free maximum optical output power of 350 mW at a temperature of 80° C. This value is about 17% larger than that of the device in the first embodiment.
Next, a quantitative consideration on the set value of a taper length is described.
In general, as the taper length is increased under the condition that a modulation width of waveguides is made constant, the conversion loss accompanying mode enlargement of guided light is negligibly reduced. The taper length at this time is generally called an adiabatic length. The length is a physical value uniquely fixed when the layer structure and modulation width of waveguides are determined. In the example of
Further, at room temperature, a gain peak wavelength of an active layer is set to an about 10 nm short wavelength side as compared with a black wavelength determined by the lateral width modulation-type grating. That is, the so-called detuning amount, which is a difference between both the wavelengths, is set to a positive value. As s result, the device according to the fifth embodiment is improved, particularly, in the current-optical output power characteristics at higher temperatures as compared with that in the second embodiment. In the device structure according to the fifth embodiment, the oscillation wavelength is set to a level near the black wavelength of the lateral width modulation-type grating. On the other hand, since the resonator of the device structure according to the second embodiment has a Fabri-Perot resonator structure, the oscillation wavelength is set to a level near the gain peak of the light emitting layer. As described above, on this occasion, in the MMI conditional expression Lmmi=nWmmi2/λ, both of an effective diffraction index n and oscillation wavelength λ in the waveguide independently vary with changes in temperature.
Therefore, deviation from the MMI conditional expression accompanying the temperature change is relatively large. On the other hand, in the device structure according to the fifth embodiment, the oscillation wavelength λ (n0 denotes an effective refractive index of a light emitting side single-mode-waveguide, and Λ denotes a period of a secondary grating) is determined by an expression λ=n0Λ and further no determines the temperature change of the oscillation wavelength. Herein, since the temperature change of n0 and n is almost the same, the change in a denominator and numerator of the MMI conditional expression Lmmi=nWmmi2/λ=nWmmi2/n0Λ is almost canceled. As a result, deviation of the MMI conditions against the temperature change is negligibly reduced. This device structure has further advantages as described below. By employing a positive detuning amount at room temperature, the detuning amount change at a high temperature can be reduced. As a result of combining these advantages, the MMI laser diode proposed in the present invention has a structure as described below. That is, even when a temperature rises to create an environment where the oscillation property of the laser diode readily deteriorates, a more preferable output property is obtainable.
In the present embodiment, the lateral width modulation-type secondary grating is used for the sake of convenience. As would be obvious to one skilled in the art, even when using a primary grating or a grating two-dimensionally drawn within a normal layer, the same effect is obtained.
In the above five embodiments, applicable examples of the present invention mainly to the semiconductor laser diode for use in optical disks are described. It is noted that the present invention is applicable not only to a semiconductor laser diode for use in optical disks but also to an arbitrary waveguide-type semiconductor laser diode.
Incidentally, a description will be made of reference numerals used in the figures of this application as below.
101 . . . N-type angled GaAs substrate, 102 . . . N-type GaAs buffer layer, 103 . . . N-type AlGaInP cladding layer, 104 . . . Multi-quantum-well active layer, 105 . . . First p-type AlGaInP cladding layer, 106 . . . P-type GaInP etching stop layer, 107 . . . Second p-type AlGaInP cladding layer, 108 . . . P+ type GaAs contact layer, 109 . . . Zn diffusion region, 110 . . . Multi-lateral-mode-waveguide, 111 . . . Single-lateral-mode-waveguide, 112 . . . Surface passivation film, 113 . . . P-type electrode, 114 . . . N-type electrode, 115 . . . Facet coating film, 116 . . . Facet coating film, 117 . . . Present laser device, 118 . . . Can type standard package, 150 . . . Taper waveguide, 201 . . . 650-nm range high power DVD laser diode, 202 . . . 780-nm range high power CD laser diode, 301 . . . 650-nm range high power DVD laser diode, 302 . . . 780-nm range low power CD laser diode.
Number | Date | Country | Kind |
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2005-163576 | Jun 2005 | JP | national |