Semiconductor testing equipment and semiconductor testing method according to the embodiment of the present invention will be described in detail below referring to the drawings.
Semiconductor testing equipment and semiconductor testing method according to the first embodiment of the present invention will be described.
The semiconductor testing equipment 98 is equipped with a power-source unit 103 for supplying voltage and current to the power terminals and input-output terminals of semiconductor devices, and input-output signal unit 104. The power-source unit 103 and the input-output signal unit 104 have a plurality of independent power-source circuits, input-output signal circuits, and ports, to supply voltage and current to each of a plurality of semiconductor devices.
When the number of the power-source units 103 and the input-output signal units 104 is smaller than the number of semiconductor devices to be simultaneously tested, the configuration wherein a power-source unit 103 and an input-output signal unit 104 are collectively connected to an arbitrarily determined number of the power terminals and input-output terminals of semiconductor devices, to supply voltage and current may also be used.
In
The semiconductor testing equipment 98 is further equipped with a memory 99 that stores previous process test results or past test results of the same test processes, and combination determining unit 105, which are features of the present invention. The memory 99 is a memory that stores one of determination results or measured values in a separate testing process or fabricating process carried out before the testing process using the semiconductor testing equipment 98, and the determination results or measured values of the past test in the same test processes using the semiconductor testing equipment of the present invention. The memory 99 may be a memory assigned in the region of a part of the memory provided in the semiconductor testing equipment 98.
The combination determining unit 105 has a function to determine the combination of semiconductor devices to be simultaneously tested among semiconductor devices to be tested using information stored in the memory 99, composed of one of determination results or measured values in a separate testing process or fabricating process carried out before the testing process using the semiconductor testing equipment of the present invention, and the determination results or measured values of the past test in the testing process using the semiconductor testing equipment of the present invention as input information.
The combination determining unit 105 is one of software and hardware wherein previously programmed control algorithm is incorporated. For example, there is a case wherein signal noise caused by output signals of semiconductor devices, or current consumption or voltage variation of the power source of a semiconductor device affects another semiconductor device as a noise via one of the wafer 101 and the load board 102.
Against such a phenomenon, the combination determining unit 105 determines the number and combination of semiconductor devices to be simultaneously tested in testing on the basis of measured values observed in various testing items, such as the test to measure minute noise, the test vulnerable to the fluctuation of power voltages, and the test that consumes much power current, among the test results of a semiconductor device same as the semiconductor device to be tested in the previous process stored in the memory 99, and/or the test result of a semiconductor device of equivalent circuit configuration to the semiconductor device to be tested measured in the same test processes in the past.
For example, there is a method wherein the number of semiconductor devices simultaneously tested is determined using the threshold voltage of the gate of a transistor (hereafter referred to as the “VT value”), which is one of process parameters in the fabricating process before the testing process. In the semiconductor fabricating process, the characteristic values of a plurality of parameters of the wafer 101 are measured for evaluating the execution of the process. The VT value of a transistor is extracted from the parameters. The VT value is stored in the memory 99 of the semiconductor testing equipment 98 of the present invention. The combination determining unit 105 determines the number of semiconductor devices to be simultaneously tested on the basis of the serial number of the wafer to be tested and the VT value at that time.
Thereby, when a semiconductor testing is conducted, test of the combination of three semiconductor devices, a semiconductor device A 106, a semiconductor device B 107, and a semiconductor device C 108, of all the semiconductor devices on the wafer 101, is determined, and the testing of semiconductor devices to be tested is conducted.
By previously incorporating such an algorithm in the combination determining unit 105, the combination of semiconductor devices to be simultaneously tested among semiconductor devices to be tested can be determined. When a plurality of semiconductor devices selected using the combination determining unit 105 are tested, only the power-source units 103 and input-output signal units 104 connected to the semiconductor devices to be simultaneously tested are operated, and the power-source units 103 and input-output signal units 104 connected to the semiconductor devices not to be tested are not operated.
Next, a semiconductor testing method using semiconductor testing equipment 98 will be described.
First, the determination results or measured values of testing the properties of the process in the fabricating process A, which is the previous process of the testing process for testing the wafer 101 using the semiconductor testing equipment 98, are extracted (Step S201). For example, in Step S201, the determination results or measured values of the VT value of the transistor, which is one of process parameters showing the execution of the process for the fabricated wafer are extracted.
When there is another testing process B in the previous process of the testing process for testing the wafer 101 using the semiconductor testing equipment 98, the determination results or measured values of the test in the testing process B are extracted (Step S202). For example, in Step S202, the determination results or measured values of the test for the power current of each semiconductor device to the wafer 101 are extracted.
For Step S201 and Step S202, the test results of either one or both may be extracted.
Next, in the testing process C, wafer testing using the semiconductor testing equipment 98 is started (Step S203).
First, among the determination results or measured values of the test in either one of or both Step S201 and Step S202, the determination results or measured values of necessary and sufficient tests for determining the number of semiconductor devices simultaneously tested in the testing process C are loaded in the memory 99 equipped in the semiconductor testing equipment 98 (Step S204).
Then, on the basis of the determination results or measured values of the test in one of the manufacturing process A and the testing process B stored in the memory 99, the combination determining unit 105 determines the combination of simultaneously tested semiconductor devices from the wafer 101. For example, the VT value of a transistor measured in Step S201 and the power current value of each semiconductor device measured in Step S202 are compared with the previously established standard values of each test result, and in the testing item C (Step S203), the number of semiconductor devices to be simultaneously tested is determined (Step S205).
Then, a semiconductor device A 106, a semiconductor device B 107, and a semiconductor device C 108, which are semiconductor devices to be tested, are selected (Step S206), and voltage and current are supplied from the power-source unit 103 and the input-output signal unit 104 of the semiconductor testing equipment 98 to each power-source terminal and each input terminal of these semiconductor devices in the same timing (Step S207).
Then, these semiconductor devices are operated, and simultaneously tested (Step S208). After testing, the presence of semiconductor devices not yet tested is checked (Step S209), and testing is repeated for all the semiconductor devices to be tested. When all the semiconductor devices to be tested have been tested, the test is ended (Step S210), and the testing process C is ended (Step S211).
Next, an example of another semiconductor testing method using semiconductor testing equipment 98 will be described.
In the testing process C, the test of the wafer 101 using the semiconductor testing equipment 98 is started (Step S301).
First, required parameters for another wafer carrying semiconductor devices equivalent to the semiconductor devices mounted on the wafer 101, used in the testing process C are loaded in the memory 99 from the database wherein past results of testing in the testing process C are accumulated (Step S302). Normally, a semiconductor device produces a large number of wafers depending on the number of production. The determination results at that time and the results of past test of a wafer equivalent to the wafer 101 are stored in the database. In the testing process C, required parameters among them are stored in the memory 99.
Then, on the basis of the determination results or measured values of past testing in the same test processes stored in the memory 99, the combination determining unit 105 determines the combination of semiconductor devices to be simultaneously tested from the wafer 101. For example, the determination results or measured values include the power current value of a semiconductor device and the result of the yield of each test item for the number of semiconductor devices simultaneously tested. The results are compared with the previously established standard values of each determination result, and the number of semiconductor devices to be simultaneously tested in the testing item C is determined (Step S303).
Then, the semiconductor device A 106, the semiconductor device B 107, and the semiconductor device C 108, which are to be tested are selected from the power-source unit 103 and the input-output signal unit 104 of the semiconductor testing equipment 98 (Step S304) and voltage and current are supplied to the power-source terminals and input terminals of these semiconductor devices in the same timing (Step S305).
Then, these semiconductor devices are operated and simultaneously tested (Step S306). After testing, the presence of semiconductor devices not yet tested is checked (Step S307), and testing is repeated for all the semiconductor devices to be tested. When all the semiconductor devices to be tested have been tested, the test is ended (Step S308), and the testing process C is ended (Step S309).
As described above, in the shipment test of semiconductor devices, on the basis of the determination results or measured values in the previous manufacturing process and in the other testing process, or the determination results or measured values of past testing in the same test processes, the combination of semiconductor devices to be simultaneously tested is determined using the combination determining unit 105 equipped in the configuration of the present invention. By supplying the power-source unit 103 and the input-output signal unit 104 only to the selected semiconductor devices so as not to operate semiconductor devices not to be tested, the semiconductor devices can be tested under more stable testing conditions.
Semiconductor testing equipment and semiconductor testing method according to the second embodiment of the present invention will be described.
The semiconductor testing equipment 100 is equipped with a power-source unit 103 for supplying voltage and current to the power terminals and input-output terminals of semiconductor devices, and input-output signal unit 104. The power-source unit 103 and the input-output signal unit 104 have a plurality of independent power-source circuits, input-output signal circuits, and ports, to supply voltage and current to each of a plurality of semiconductor devices.
When the number of the power-source units 103 and the input-output signal units 104 is smaller than the number of semiconductor devices to be simultaneously tested, the configuration wherein a power-source unit 103 and an input-output signal unit 104 are collectively connected to an arbitrarily determined number of the power terminals and input-output terminals of semiconductor devices, to supply voltage and current may also be used.
In
The semiconductor testing equipment 100 is further equipped with combination determining unit 105, which is a feature of the present invention. The combination determining unit 105 has a function to determine the combination of semiconductor devices to be simultaneously tested among semiconductor devices to be tested in the second and later tests on the basis of the determination results or measured values of the first test of the semiconductor devices and the performance of the semiconductor testing equipment. The combination determining unit 105 is one of software and hardware wherein previously programmed control algorithm is incorporated. For example, there is a case wherein signal noise caused by output signals of semiconductor devices, or current consumption or voltage variation of the power source of a semiconductor device affects another semiconductor device as a noise via one of the wafer 101 and the load board 102.
Considering such a phenomenon, the combination determining unit 105 determines the number and combination of semiconductor devices to be simultaneously tested in retesting on the basis of measured values observed for each testing item of the test to measure minute noises measured in the first semiconductor device test, the test sensitive to the fluctuation of power voltages, or the test consuming much power current.
For example, when all of the semiconductor device A 106, the semiconductor device B 107, and the semiconductor device C 108 have been determined as defective in the item to test minute output amplitude, and when the semiconductor device A 106 has showed an abnormal power current value or abnormal clock output, there is possibility that the semiconductor device A 106 affects the test for the semiconductor device B 107 and the semiconductor device C 108, and even if retest is conducted, there is possibility that they are determined as defective in the same manner as in the first test.
Therefore, when the second and later tests are conducted, it is determined to conduct the retest for the combination of the semiconductor device B 107 and the semiconductor device C 108 excluding the semiconductor device A 106, and the retest is conducted.
By previously incorporating such an algorithm in the combination determining unit 105, the combination of semiconductor devices to be simultaneously tested among semiconductor devices to be tested in the second and later tests can be determined. When a plurality of semiconductor devices selected using the combination determining unit 105 are tested, only the power-source units 103 and input-output signal units 104 connected to the semiconductor devices to be simultaneously tested are operated, and the power-source units 103 and input-output signal units 104 connected to the semiconductor devices not to be tested are not operated.
The device controlling unit 110 has a function to output device control signals for controlling the operation of semiconductor devices in accordance with the control algorithm previously established by a program. The device controlling unit 110 may be constituted by a dedicated circuit, or may be constituted by a circuit equivalent to the input-output signal unit 104.
The device controlling unit 110 supplies device control signals for controlling semiconductor devices determined as non-defective in the first semiconductor device test, and controls the devices so as not to generate noise sources that may affect other semiconductor devices, such as the consumption and fluctuation of power current, and the failure to drive output signals, for example, in the resting state of the operation of the semiconductor devices. The control signals outputted from the device controlling unit 110 may be addresses and data for operating a semiconductor device, and may be test signals from the test circuit equipped in the internal circuit of the semiconductor device. The number of lines connected to each semiconductor device can be arbitrarily selected.
The device controlling unit 110 may also have a configuration disposed on the load board 102, other than installing in the semiconductor testing equipment 109. In this case, the information for the test results of each semiconductor device (the coordinate of a device determined as non-defective or defective, the measured values of a semiconductor device determined as defective, and the like) is inputted from the semiconductor testing equipment 109 to the device controlling unit 110.
Although combination determining unit 105 is shown in
In this case, since the number of the power-source unit 103 and the input-output signal unit 104 is smaller than the number of semiconductor devices simultaneously tested, a power-source unit 103 and an input-output signal unit 104 are collectively connected to the power-source terminals and the input-output terminals of a number of semiconductor devices that has been arbitrarily selected, and voltage and current are supplied. For the other device controlling unit 110, independent control signal lines for individual semiconductor devices are connected to all the semiconductor devices on the wafer 101 or a number of semiconductor devices simultaneously tested.
Thereby, individual semiconductor devices can be arbitrarily controlled.
The factor to decide control signals from the combination determining unit 105 and the device controlling unit 110 in the above-described semiconductor testing equipment 100 and semiconductor testing equipment 109 may be decided only by the characteristics of a semiconductor device obtained from the measured values among parameters, such as the determination results or measured values of the first semiconductor device test, and the performance of the semiconductor testing equipment.
In configurations of the second embodiment shown in
In this configuration, the supply of voltage and current to each semiconductor device is performed from one of semiconductor testing equipment 98 and semiconductor testing equipment 109.
Next, a semiconductor testing method using one of semiconductor testing equipment 100 and semiconductor testing equipment 109 will be described.
First, voltage and current are supplied from the power-source unit 103 and the input-output signal unit 104 of the semiconductor testing equipment 109 to the power-source terminals and input terminals of the semiconductor device A 106, the semiconductor device B 107, and the semiconductor device C 108, which are to be tested, in the same timing (Step S401). Then, these semiconductor devices are operated and simultaneously tested (Step S402).
The determination results are monitored from the output terminal of the semiconductor devices, and each semiconductor device is determined to be non-defective or defective (Step S403). As the result of determination, when there is no semiconductor device determined as defective, the test of semiconductor devices to be tested is terminated (Step S410). When there are semiconductor devices determined as defective, the following processes are carried out (Step S404 to Step S409).
In the test using the semiconductor testing equipment 100, the combination of semiconductor devices simultaneously tested in the second test is determined on the basis of the determination results or measured values in the first test, or the properties of the power-source unit 103 and the input-output signal unit 104, such as current capacity and accuracy (Step S404).
For example, all of the semiconductor device A 106, the semiconductor device B 107, and the semiconductor device C 108 have been determined as defective in the item to test minute output amplitude, if the semiconductor device A 106 exhibits an abnormal power current value or an abnormal clock output, the combination determining unit 105 judges that there is possibility that the semiconductor device A 106 affects the test for the semiconductor device B 107 and the semiconductor device C 108 on the basis of measured values of the semiconductor device A 106, and determines the combination to simultaneously test the semiconductor device B 107 and the semiconductor device C 108, excluding the semiconductor device A 106.
After determining the combination, semiconductor devices determined as non-defective and defective are selected (Step S405), and voltage and current are supplied again to the power-source terminals and the input-output terminals from the power-source unit 103 and the input-output signal unit 104, the operation of non-defective devices is controlled by the device controlling unit 110, and for example, the property values of devices such as the power current and output signal driving of the semiconductor devices are set to be minimum, or the mode to make the internal operation to a resting state is set. Alternatively, when the semiconductor devices to be tested and the semiconductor devices not to be tested do not share the power-source unit 103 and the input-output signal unit 104, based on the combination determining unit 105 a method wherein no voltage and current are supplied to the semiconductor devices not to be tested may also be adopted (Step S406).
By such setting, the noise sources generated by the fluctuation of power current and output signals are minimized. On the other hand, the semiconductor devices determined to be defective are retested without supplying control signals to control the operation from the device controlling unit 110 to determine non-defective or defective (Step S407). At this time, since semiconductor devices already determined as non-defective, and semiconductor devices not to be tested among semiconductor devices determined as defective are in the state wherein the devices are not operated, interference by noises between semiconductor devices in retesting can be minimized.
The semiconductor devices that have been determined as non-defective are not determined again whether they are non-defective or not. Retesting of the second time and later is repeated only for the predetermined number of times for determining detectives (Step S409), and semiconductor devices that have been determined as defective are retested.
As described above, when semiconductor devices once determined as defective are retested in the shipping test of semiconductor devices, the combination of semiconductor devices to be simultaneously tested among the semiconductor devices to be tested for the second time and later is determined using the combination determining unit 105 equipped in the configuration of the present invention, on the basis of the determination results or measured values of the first test for semiconductor devices, or the performance of the semiconductor testing equipment. By supplying the power-source unit 103 and the input-output signal unit 104 only to a plurality of selected semiconductor devices so as not to make the semiconductor devices not to be tested operate, the semiconductor devices that have been determined as defective can be retested under more stable testing conditions.
Also, by suppressing the operation of the semiconductor devices not to be tested using the device controlling unit 110, and by minimizing the generation of various noises, the semiconductor devices that have been determined as defective can be retested under more stable testing conditions.
Also, when power and signals are collectively supplied to a plurality of semiconductor devices from the power-source unit 103 and/or the input-output signal unit 104, the semiconductor devices become sensitive to interference between the power source and the semiconductor devices, such as the effect of the fluctuation of power voltage due to the consumption of power current, because of the shared sources, i.e. the power-source unit 103 and the input-output signal unit 104, and there is possibility that the semiconductor devices are determined as defective, which would otherwise be determined as non-defective. Even under such conditions, retesting can be conducted without receiving the effect of interference by other devices by the device controlling unit 110 equipped in the configuration of the present invention.
Further, even by the configuration wherein only the properties of semiconductor devices led from the measured values of the first test for semiconductor devices are fed back, second and later tests can be realized under stable conditions using the combination determining unit 105 and the device controlling unit 110 equipped in the semiconductor testing equipment 100 or the semiconductor testing equipment 109.
Semiconductor testing equipment and semiconductor testing method according to the third embodiment of the present invention will be described.
Different from the case of the second embodiment, resource switching unit 112, a relay circuit 113 connected to the power-source lines between the power-source terminals of the power-source unit 103 and semiconductor devices, and parallel power-source lines are newly equipped in the semiconductor testing equipment 111. Although a combination determining unit 105 is shown in
The resource switching unit 112 has a function to intensely assign to semiconductor devices to be tested, the resources of semiconductor testing equipment, such as a power-source unit, input-output signal unit, and measurement unit, which are used to test the semiconductor devices, on the basis of one of the results and values measured in the semiconductor devices, and the performance of the semiconductor testing equipment 111.
For example, the power-source unit 103 will be described below as an example.
The power-source unit 103 has a plurality of independent power-source circuits and ports, and supplies power to each of a plurality of semiconductor devices. In
The power-source unit A 114, the power-source unit B 115, and the power-source unit C 116 are connected to the power-source terminals of a semiconductor device A 106, a semiconductor device B 107, and a semiconductor device C 108, respectively. Each of the semiconductor device A 106, the semiconductor device B 107, and the semiconductor device C 108 is a semiconductor device to be simultaneously tested. These power-source lines include, for example, parallel relay circuit 113 and parallel power-source lines shown in
Here, the configuration can connect a plurality of power-source circuits in the power-source unit 103 in parallel, and can supply resources to a semiconductor device by switching connection in the relay circuit 113 using the resource switching unit 112. Voltage and current are supplied to each semiconductor device from the semiconductor testing equipment 111.
Next, a semiconductor testing method according to the third embodiment will be described.
First, voltage and current are supplied from the power-source unit A 114, the power-source unit B 115, and the power-source unit C 116 in the power-source unit 103 and the input-output signal unit 104 of the semiconductor testing equipment 111 to the power-source terminals and input terminals of the semiconductor device A 106, the semiconductor device B 107, and the semiconductor device C 108, which are to be tested, in the same timing (Step S601).
Then, these semiconductor devices are operated and simultaneously tested (Step S602). The test results are monitored from the output terminals of semiconductor devices, and each semiconductor device is determined as non-defective or defective (Step S603). When there is no semiconductor device determined as defective in the result of determination, the test of the semiconductor devices to be tested is terminated (Step S608). When there are semiconductor devices determined as defective, next processes (Step S604 to Step S607) are carried out.
The case wherein, for example, a semiconductor device A 106 was determined as defective, and a semiconductor device B 107 and a semiconductor device C 108 were determined as non-defective will be described.
First, from the result of measured values of the semiconductor device A 106 determined as defective, it is assumed to be determined as defective, for example, in the item related to current supplying capacity. In this case, by the resource switching unit, the relay circuit 113 of the power-source line is controlled, and the power-source unit A 114 and the power-source unit B 115 are connected in parallel. The power-source unit C 116 can also be controlled to connect in parallel (Step S605).
Next, voltage and current are supplied again to the power-source terminal and the input-output terminal of each of semiconductor devices determined as non-defective and defective from the power-source unit 103 and the input-output signal unit 104. At the same time, control signals for controlling the operation of devices to the semiconductor device B 107 and the semiconductor device C 108 determined as non-defective from the device controlling unit 110 are outputted (Step S606).
By the control signals, control for minimizing the characteristic values of the devices, such as the power current and output signal driving of the semiconductor devices is performed. For example, the mode to make the internal operation of semiconductor devices in a resting state is set. By such setting, the noise sources generated by the fluctuation of power current or output signals are minimized. On the other hand, the semiconductor device A 106 determined to be defective is retested without supplying control signals to control the operation from the device controlling unit 110 to determine non-defective or defective.
At this time, since the semiconductor device B 107 and the semiconductor device C 108 already determined as non-defective are in the resting state, the power-source unit A 114 and the power-source unit B 115 connected in parallel supply power substantially to the semiconductor device A 106. By supplying power from a plurality of power-source units, retesting can be conducted under the state wherein current capacity has been improved.
The determination to be non-defective or defective is not conducted again for the semiconductor device B 107 and the semiconductor device C 108 that have been determined as non-defective. This process is repeated for a predetermined number of times (Step S607) to retest semiconductor devices determined as defective.
As described above, in the shipping test of semiconductor devices, when semiconductor devices once determined as defective are to be retested, by intensively assigning resources, such as the power-source unit, the input-output signal unit, and the measuring unit which are used to test the semiconductor devices, and utilizing the performance of each unit, the semiconductor devices determined as defective can be retested under more stable testing conditions.
Semiconductor testing equipment and semiconductor testing method according to the fourth embodiment of the present invention will be described. Here, as the fourth embodiment, an embodiment using either one of semiconductor testing equipment 100, semiconductor testing equipment 109, and semiconductor testing equipment 111 will be described. Here, the method will be described using semiconductor testing equipment 100 as an example.
First, using the power-source unit 103 and the input-output signal unit 104 of the semiconductor testing equipment 100 (Step S701), the properties of arbitrarily selected semiconductor devices are measured (Step S702). For example, the properties of the semiconductor device A 106 are measured. The number of semiconductor devices whose properties are measured can be arbitrarily selected.
Next, the variation of characteristic values when a plurality of semiconductor devices are simultaneously measured is estimated in accordance with previously programmed algorithm on the basis of the measured characteristic values (Step S703). For example, increase and decrease in the consumption of power current and the amplitude of output signals when a plurality of semiconductor devices are simultaneously measured are estimated on the basis of the consumption of power current in the power-source terminal and the amplitude of signals in the output terminal.
On the basis of the result of estimation, considering the test items and the performance of each unit in the semiconductor testing equipment 100, the optimal number and combination of semiconductor devices to be simultaneously tested are determined (Step S704). For the determination of combination, combination determining unit 105 shown in
As a result, the semiconductor device A 106 and the semiconductor device B 107 are selected (Step S705), and after selecting, voltage and current are supplied to the semiconductor device A 106 and the semiconductor device B 107 (Step S706). At this time, although voltage and current are also supplied to the semiconductor device C 108, control signals for controlling the operation of semiconductor devices using the device controlling unit 110 are outputted to the semiconductor device C 108 (Step S706). By the control signals, control for minimizing the characteristic values of the devices, such as the power current and output signal driving of the semiconductor devices is performed. For example, the mode to make the internal operation of semiconductor devices in a resting state is set.
After minimizing the power fluctuation of semiconductor devices not to be tested and the interference of signals using such setting, the semiconductor devices to be tested are tested (Step S707).
As described above, in the shipping test of semiconductor devices, and testing methods using any of these configurations, by estimating the variation of properties on the basis of previously measured characteristic values of semiconductor devices, determining the number and combination of semiconductor devices to be simultaneously tested, and outputting control signals to semiconductor devices not to be tested to make the operation in a resting state, semiconductor devices to be tested can be tested under more stable testing conditions.
Number | Date | Country | Kind |
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2006-285603 | Oct 2006 | JP | national |
2007-117817 | Apr 2007 | JP | national |