This application is based on and claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2023-0001331, filed on Jan. 4, 2023, and Korean Patent Application No. 10-2023-0026913, filed on Feb. 28, 2023, in the Korean Intellectual Property office, the disclosures of which are incorporated by reference herein in their entireties.
Embodiments of the present disclosure relate to a semiconductor transport system and a method of transporting a semiconductor. More particularly, embodiments of the present disclosure relate to a semiconductor transport system including a standby chamber configured to maintain internal temperature within a constant range and internal humidity within a constant range, and a method of transporting a semiconductor.
To manufacture a semiconductor device, various processes, such as development, exposure, and cleaning, are sequentially performed on a wafer. In this case, to efficiently manufacture a semiconductor device, the various processes may be performed respectively and separately by a plurality of semiconductor manufacturing facilities arranged at different locations. Accordingly, during the semiconductor device manufacturing processes, the wafer may be transported to each of the plurality of semiconductor manufacturing facilities. On the other hand, the wafer may be transported to each of the plurality of semiconductor manufacturing facilities while being accommodated in an accommodation container. In this case, when the internal temperature or internal humidity inside the accommodation container changes due to the external environment during the transport process, there may be an inflow of a contaminant into the accommodation container from the external environment, and the inflow of the contaminant into the accommodation container may contaminate the wafer accommodated in the accommodation container, for which a solution is required.
Embodiments of the present disclosure provide a semiconductor transport system capable of preventing an inflow of a contaminant into an accommodation container from the external environment by maintaining the internal temperature and the internal humidity of the accommodation container, in which a wafer is accommodated, within constant ranges, and in this manner, preventing contamination of the wafer accommodated in the accommodation container, and a method of transporting a semiconductor.
According to embodiments of the present disclosure, a method of transporting a semiconductor is provided and includes: providing an accommodation container accommodating a wafer and including nitrogen gas to a packaging chamber: performing, in the packaging chamber, a first packaging on the accommodation container by packaging the accommodation container with vinyl: performing a second packaging on the accommodation container, on which the first packaging has been performed, by packaging the accommodation container with a logistics bag: transporting the accommodation container, on which the first packaging and the second packaging have been performed, to a standby chamber and standing by the accommodation container in the standby chamber: and transporting the accommodation container that was in standby in the standby chamber by using a transporter in the transport chamber, wherein an internal temperature of the standby chamber, in which the accommodation container is in standby, is maintained in a range of 18° C. to 23.5° C., and an internal humidity of the standby chamber is maintained in a range of 0% to 45%.
According to embodiments of the present disclosure, a semiconductor transport system is provided and includes: a packaging chamber configured to perform first packaging on an accommodation container that accommodates a wafer and that includes nitrogen gas, and perform second packaging on the accommodation container with a logistics bag: a standby chamber configured to accommodate the accommodation container on which the first packaging and the second packaging have been performed: and a transport chamber configured to transport the accommodation container on which the first packaging and the second packaging have been performed: a first door between the packaging chamber and the standby chamber: a first air curtain on the first door: a second door between the standby chamber and the transport chamber; a second air curtain on the second door; a temperature controller inside the standby chamber; and a controller configured to maintain a temperature of the standby chamber in a range of 18° C. to 23.5° C., and maintain a humidity of the standby chamber in a range of 0% to about 45% by operating the first air curtain, the second air curtain, and the temperature controller.
According to embodiments of the present disclosure, a method of transporting a semiconductor is provided and includes: providing an accommodation container accommodating a wafer and including nitrogen gas to a packaging chamber of a first semiconductor transport system: performing, in the packaging chamber, a first packaging on the accommodation container by packaging the accommodation container with vinyl; performing a second packaging on the accommodation container, on which the first packaging has been performed, by packaging the accommodation container with a logistics bag; transporting the accommodation container, on which the first packaging and the second packaging have been performed, to a standby chamber of the first semiconductor transport system, and standing by the accommodation container in the standby chamber: transporting the accommodation container that was in standby in the standby chamber to a second semiconductor transport system by using a transporter in a transport chamber of the first semiconductor transport system: and
Embodiments will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings in which:
Hereinafter, non-limiting example embodiments of the present disclosure are described in detail with reference to the accompanying drawings. Identical reference numerals are used for the same constituent elements in the drawings, and duplicate descriptions thereof may be omitted.
It will be understood that when an element is referred to as being “on,” “connected to,” or “coupled to” another element, it can be directly on, connected to, or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly on,” “directly connected to,” or “directly coupled to” another element, there are no intervening elements present.
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The semiconductor manufacturing space 100 may include a clean room where processes for manufacturing a semiconductor device are performed. For example, the semiconductor manufacturing space 100 may include a clean room where a exposure process and a developing process are performed. A wafer, on which a process has been performed in the semiconductor manufacturing space 100, may be accommodated in an accommodation container. The accommodation container may be configured to accommodate a plurality of wafers. For example, the accommodation container may accommodate a plurality of wafers on which processes have been performed in the semiconductor manufacturing space 100. The accommodation container may include, for example, a front opening unified pod (FOUP) but is not limited thereto. The accommodation container accommodating the wafer may be transported from the semiconductor manufacturing space 100 to other semiconductor manufacturing spaces, in which processes different from the process performed on the wafer is to be performed, by using the semiconductor transport system 1000.
The packaging chamber 200 may be connected to the semiconductor manufacturing space 100. The packaging chamber 200 may include a space in which the accommodation container moved from the semiconductor manufacturing space 100 is packaged. In some embodiments, the inside of the accommodation container moved from the semiconductor manufacturing space 100 to the packaging chamber 200 may be filled with nitrogen gas. For example, the inside of the accommodation container may be filled with nitrogen gas in the semiconductor manufacturing space 100, and then, the accommodation container filled with nitrogen gas may be moved from the semiconductor manufacturing space 100 to the packaging chamber 200. By filling the inside of the accommodation container with nitrogen gas, the temperature and humidity inside the accommodation container may be maintained within constant ranges.
An automatic vinyl packaging machine may be arranged in the packaging chamber 200. The automatic vinyl packaging machine may primarily vinyl-package the accommodation container which has been moved to the packaging chamber 200.
The standby chamber 300 may be connected to the packaging chamber 200. The accommodation container packaged in the packaging chamber 200 may be moved to the standby chamber 300 and accommodated in the standby chamber 300 for a certain time. For example, the accommodation container packaged in the packaging chamber 200 may be moved to the standby chamber 300 and then may be accommodated in the standby chamber 300 for a certain time until transported to another semiconductor manufacturing space, where another process different from that performed in the semiconductor manufacturing space 100 is to be performed.
A temperature control device 330 (e.g., a temperature controller) may be arranged in the standby chamber 300. The temperature control device 330 may maintain the temperature inside the standby chamber 300 within a certain range. For example, the temperature control device 330 may maintain the temperature inside the standby chamber 300 within a range of about 18° C. to about 23.5° C. The temperature control device 330 may include, for example, a heating device, such as a hot-air heater, but is not limited thereto. Although
A first door 311 may be arranged between the packaging chamber 200 and the standby chamber 300. The packaging chamber 200 and the standby chamber 300 may be connected to or disconnected from each other according to the operation of the first door 311. For example, when the first door 311 is opened, the packaging chamber 200 and the standby chamber 300 may be connected to each other, and when the first door 311 is closed, the packaging chamber 200 and the standby chamber 300 may be disconnected from each other.
A first air curtain 321 may be arranged on the first door 311. The first air curtain 321 may prevent air from entering the standby chamber 300, even when the first door 311 is opened and the packaging chamber 200 and the standby chamber 300 are connected to each other. Accordingly, even when the first door 311 is opened, the internal temperature and the internal humidity of the standby chamber 300 may not be affected by the external environment (that is, the air in the packaging chamber 200). Although, in
A second door 313 may be arranged between the standby chamber 300 and the transport chamber 400. The standby chamber 300 and the transport chamber 400 may be connected to or disconnected from each other according to the operation of the second door 313. For example, when the second door 313 is opened, the standby chamber 300 and the transport chamber 400 may be connected to each other, and when the second door 313 is closed, the standby chamber 300 and the transport chamber 400 may be disconnected from each other.
A second air curtain 323 may be arranged on the second door 313. The second air curtain 323 may prevent air from entering the standby chamber 300, even when the second door 313 is opened and the standby chamber 300 and the transport chamber 400 are connected to each other. Accordingly, even when the second door 313 is opened, the internal temperature and the internal humidity of the standby chamber 300 may not be affected by the external environment (that is, the air in the transport chamber 400). Although, in
A control device CD (e.g., a controller) may be configured to control the operation of the first door 311, the operation of the second door 313, the operation of the first air curtain 321, and the operation of the second air curtain 323. For example, the control device CD may be configured to transceive electrical signals to and from the first door 311, the second door 313, the first air curtain 321, and the second air curtain 323, and in this manner, may be configured to control the operation of the first door 311, the operation of the second door 313, the operation of the first air curtain 321, and the operation of the second air curtain 323.
The control device CD may be implemented as hardware, firmware, software, or a combination thereof. For example, the control device CD may include a computing device, such as a workstation computer, a desktop computer, a laptop computer, and a tablet computer. For example, the control device CD may include a memory device, such as read only memory (ROM) and random access memory (RAM), and a processor configured to perform certain operations and algorithms, such as a microprocessor, a central processing unit (CPU), and a graphics processing unit (GPU). In addition, the control device CD may include a receiver and a transmitter for receiving and transmitting electrical signals, respectively. According to embodiments, the control device CD may include at least one processor and memory storing computer program instructions. The computer program instructions, when executed by the at least one processor, may be configured to cause the control device CD to perform its functions.
In an embodiment, the control device CD may be configured to close at least one of the first door 311 and the second door 313. For example, the control device CD may be configured to open the first door 311 only when the second door 313 is closed, and may be configured to open the second door 313 only when the first door 311 is closed. In this manner, by preventing both the first door 311 and the second door 313 from being opened at the same time, breaking away of the internal temperature and the internal humidity inside the standby chamber 300 from certain ranges, which is caused by the external air entering the standby chamber 300, may be prevented.
In an embodiment, the control device CD may be configured to operate the first air curtain 321 when the first door 311 is opened, and may be configured to operate the second air curtain 323 when the second door 313 is opened. In this manner, even when the first door 311 or the second door 313 is opened, by preventing the external air from entering the standby chamber 300, the internal temperature and the internal temperature in the standby chamber 300 may be maintained within certain ranges.
In an embodiment, the internal temperature of the standby chamber 300 may be maintained within the range of about 18° C. to about 23.5° C., and the internal humidity of the standby chamber 300 may be maintained within the range of about 0% to about 45%. For example, by the operation of the first air curtain 321, the operation of the second air curtain 323, and the operation of the temperature control device 330, the internal temperature of the standby chamber 300 may be maintained at about 18° C., and the internal humidity of the standby chamber 300 may be maintained at about 42%. By maintaining the temperature and humidity inside the standby chamber 300 within certain ranges, the temperature and humidity inside the accommodation container may also be maintained within certain ranges, even while the accommodation container is accommodated in the standby chamber 300 for a certain time.
The transport chamber 400 may include a space for transporting the accommodation container accommodated in the standby chamber 300 for a certain time to another semiconductor manufacturing space in which a process different from a process having been performed on the wafer in the semiconductor manufacturing space 100 is to be performed. For example, the accommodation container may be moved by a transport means TP (e.g., a transporter) from the standby chamber 300 to the transport chamber 400, and the accommodation container may be transported to the another semiconductor manufacturing space in which a process different from a process having been performed on the wafer in the semiconductor manufacturing space 100 is to be performed. The transport means TP may transport the accommodation container from the transport chamber 400 to a semiconductor manufacturing space in which another process is performed. For example, the transport means TP may include a transport means, such as a truck and a forklift. In an embodiment, the transport means TP may include a transport means using fuel which does not emit sulfur oxide (SOx) as an exhaust gas. For example, the transport means TP may include a transport means using liquid propane gas (LPG), electricity, and hydrogen as fuel.
The semiconductor transport system 1000 according to embodiments of the present disclosure may include a packaging chamber 200 configured to package the accommodation container accommodating a wafer, a standby chamber 300 configured to accommodate the packaged accommodation container for a certain time, and the first air curtain 321, the second air curtain 323, and the temperature control device 330, which are arranged inside the standby chamber 300. In this case, by the operation of the first air curtain 321, the operation of the second air curtain 323, and the operation of the temperature control device 330, the internal temperature of the standby chamber 300 may be maintained in a range of about 18° ° C. to about 23.5° C., and the internal humidity of the standby chamber 300 may be maintained in a range of about 0% about 45%. In this manner, even after the accommodation container is packaged in the packaging chamber 200, the accommodation container packaged therein is transported to the standby chamber 300 and accommodated in the standby chamber 300 for a certain time, the internal temperature of the accommodated accommodation container may be maintained at about 18° C. or higher, and the internal humidity of the accommodated accommodation container may be maintained at about 39% or higher. Accordingly, a rapid reduction of the volume of an internal gas of the accommodation container due to a rapid drop of the internal temperature of the accommodation container by the external environment may be prevented, and in this manner, the contamination of the wafer due to the contaminant may be prevented by preventing an inflow of the contaminant into the accommodation container from the outside which occurs when the volume of the internal gas of the accommodation container is reduced.
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In an embodiment, the sum of the execution time of the first packaging operation described with reference to
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The second packaged accommodation container FO2 transported to the second standby chamber 300a may be accommodated in the second standby chamber 300a for a certain time until preparations for un-packaging of the second packaged accommodation container FO2 is completed.
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In an embodiment, after the packaging by using the logistics bag PB is removed, the logistics bag PB used to package the accommodation container FO may be cleaned. In this manner, external contaminants, which may have been attached to the logistics bag PB, may be removed during the transport process of the accommodation container FO.
In an embodiment, nitrogen gas may be filled inside the accommodation container FO provided from the second packaging chamber 200a to the second semiconductor manufacturing space 100a. After filling nitrogen gas inside of the accommodation container FO provided from the second packaging chamber 200a to the second semiconductor manufacturing space 100a, the wafer accommodated in the accommodation container FO may be taken out by opening the accommodation container FO filled with nitrogen gas therein. Humidity inside the accommodation container FO may be maintained by additionally charging nitrogen gas, before the accommodation container FO is opened, and the surface of the wafer WF accommodated inside the accommodation container FO may be cured by using the nitrogen gas.
The method of transporting a semiconductor, according to the embodiments of the present disclosure, may include operations of performing the first and second packaging operations on the accommodation container FO in the packaging chamber 200, accommodating the second packaged accommodation container FO2, on which the packaging has been completed, for a certain time until the transport preparation is completed, and transporting the second packaged accommodation container FO2 accommodated in the standby chamber 300 by using the transport means TP after the transport preparation is completed. In addition, in this case, the temperature inside the standby chamber 300, where the second packaged accommodation container FO2 is accommodated, may be maintained in a range of about 18° C. to about 23.5° C., and the humidity inside the standby chamber 300 may be maintained in a range of about 0% to about 45%. In this manner, even when the second packaged accommodation container FO2 is accommodated in the standby chamber 300 for a certain time, the internal temperature of the accommodation container FO may be maintained at about 18° C. or higher, and the internal humidity thereof may be maintained at about 39% or higher. Accordingly, a rapid reduction of the volume of an internal gas of the accommodation container FO due to a rapid drop of the internal temperature of the accommodation container FO by the external environment may be prevented, and in this manner, the contamination of the wafer due to the contaminant may be prevented by preventing an inflow of the contaminant into the accommodation container FO from the outside which occurs when the volume of the internal gas of the accommodation container FO is reduced.
While non-limiting example embodiments have been particularly shown and described in the present disclosure, it will be understood that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure.
Number | Date | Country | Kind |
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10-2023-0001331 | Jan 2023 | KR | national |
10-2023-0026913 | Feb 2023 | KR | national |