1. Field of the Invention
The invention relates to a label that may be used as both a return address label and a send address label. More particularly, the invention relates to a multi-label construction having an outer return address label that includes a removable inner send address label.
2. Background of the Invention
A label construction that yields more than one label is known. Typically, such labels are manufactured using a piggy-back construction. Piggy-back labels typically have a first pressure-sensitive adhesive applied to one side of a release liner. The release liner also has a second pressure-sensitive adhesive applied to a side of the first release liner opposite the first pressure-sensitive adhesive. A second release liner is then applied to the second pressure-sensitive adhesive. When applying the label to a substrate, the second release liner is removed and discarded and the label is adhered to a substrate using the second pressure-sensitive adhesive layer. This, however, results in a significant waste of material that increases the cost of the final product because one liner is discarded when the label is applied to a substrate. Additionally, this type of construction results in a thicker label from the combined use of multiple layers of liners and adhesive. This type of label construction is also difficult to manufacture.
Another type of label construction is known as a tip-on label. A label is adhered to a release liner and is glued onto a front side of a substrate, thereby eliminating the need for a second release liner. Although this construction results in less waste and reduced production costs, printing and handling problems may still result because of a thickness of the label, liner, and adhesive.
The invention relates to labels that may be used as both a return address label and a send address label. The labels may be formed by having the send address label included within the retum address label. The labels may comprise a face stock layer, pressure-sensitive adhesive layer, and release liner, and optionally other layers. The pressure-sensitive adhesive layer may be located between the face stock layer and release liner. The labels may be formed on a printable sheet that may be printed using a standard Ink-Jet™, Laser-Jet™, or other printer. The labels may be printed with address information that may be used as both a return address and a send address. Address information may be printed on the send address label. However, because the send address label may be formed within the return address label, the send address information may be first used as the return address and then as the send address. Alternatively, the return address label may be placed in a send address portion of an envelope or package and the send address label may be removed and placed in a return address portion of an envelope or package.
According to certain embodiments of the invention, the release liner, pressure-sensitive adhesive layer, and face stock layer may include one or more outer die cuts that form a removable return address label. The face stock layer and adhesive layer may include at least one inner die cut that forms a second removable label that may be used as a send address label. Therefore, the send address label is formed within an outer die cut that forms the return address label.
In use, and according to one embodiment, a printable sheet may include a plurality of return address and send address labels. The return address label may be removed from the printable sheet by peeling the return address label off of the printable sheet along the outer die cut. A portion of the face stock layer, adhesive layer, and release liner are removed from the printable sheet. An area of the release liner, however, is less than an area of the pressure-sensitive adhesive layer removed from the printable sheet. This enables a portion of the pressure-sensitive adhesive layer to be exposed, enabling the return address label to be adhered to a substrate. After adhering the return address label to a substrate, the send address label may be removed from the return address label by peeling off the send address label along the inner die cut. By peeling off the send address label from the return address label, a portion of the face stock layer and adhesive layer are removed from the release liner of the return address label. Therefore, the pressure-sensitive adhesive layer is exposed along the face stock layer of the send address label, thereby enabling the send address label to be adhered to the same or a different substrate.
According to another embodiment of the invention, a multi-removable label construction includes a face stock layer that is backed with adhesive. The face stock layer includes a cut pattern that defines a removable sub-label within the face stock layer. A release liner member backs and extends beyond the removable sub-label. The release liner member backs less than the entire area of the face stock layer.
The face stock layer may include adhesive coated paper, or any face stock material known in the art. The removable sub-label may include information printed thereon, such as mailing information. The removable label may be provided on a sheet of many labels.
According to one method embodiment of the invention, a method for re-using a portion of a label includes several steps. A label according to the invention is provided. A first removable label is attached to a first substrate. At least one second label is removed from the first removable label by removing at least a portion of the face stock layer and the adhesive layer. The second removable label is attached to a second substrate.
According to another embodiment of the invention, a multi-removable label construction includes a face stock layer that is backed with adhesive. The label includes a first cut pattern in the face stock layer to define an outer label. A second cut pattern in the face stock layer defines at least one inner label within the outer label. A release liner member is applied to the adhesive. A third cut pattern is made in the portion of the release liner member that backs and extends beyond the inner label. The release liner member backs less than the entire area of the face stock layer and the adhesive.
According to another embodiment of the invention, a label assembly includes a face stock layer coated with adhesive. The face stock layer is backed with a release liner. A first line of weakness pattern in the face stock layer defines a removable label. A second line of weakness pattern within the first line of weakness pattern defines a second removable label. The first and second line of weakness patterns extends through the face stock to the release liner. A third line of weakness pattern in the release liner is intermediate to the first and second line of weakness patterns. The third line of weakness pattern extends through the release liner. The label assembly may also include a fourth line of weakness pattern within the first line of weakness pattern defining an additional removable label. The label may further include a fold line for folding the label.
In another embodiment, the release liner is a first release liner. The label may further comprise a second release liner, and a layer of adhesive in between the first release liner and the second release liner to form a multi-layer label. The multi-layer label may include additional lines of weakness to define additional removable label portions.
According to another embodiment, a multi-layer label assembly includes a face stock layer coated with adhesive. The face stock layer may be backed with a first release liner layer. A second release liner layer may back the first release liner. A layer of adhesive may extend between the first and second release liner layers. A first line of weakness pattern in the face stock layer may define a first removable label. The first line of weakness may extend through the face stock layer and the first release liner layer to the second release liner layer. A second line of weakness pattern within the first line of weakness pattern defines a second removable label. The second line of weakness extends through the face stock layer to the first release liner layer. A third line of weakness pattern in the second release liner extends through the release liner but not the face stock layer. The third line of weakness pattern is intermediate to the first and second line of weakness patterns, the third line of weakness pattern extending through the release liner to the face stock layer. A fourth line of weakness pattern in the face stock layer extends through the face stock layer. The fourth line of weakness pattern extends within the second line of weakness pattern, through the face stock layer to the first release liner, and defines a third removable label portion. A fifth line of weakness pattern in the first release liner is intermediate to the fourth line of weakness pattern and the second line of weakness pattern.
In certain embodiments, the lines of weakness are all cuts, such as die cuts. However, there are many alternative embodiments, including those in which lines of weakness, such as perforations, microperforations, cut-and-tie arrangements, slits and/or other lines of weakness known in the art may be used. Other variations and modifications will be apparent from the Detailed Description, the drawings and the claims, and are included within the scope of the invention.
The printable sheet 10 preferably has a substantially uniform thickness such that the printable sheet 10 may be inserted into a standard Laser-Jet™, Ink-Jet™, or other conventional printer. The printable sheet 10 may be inserted into a standard printer for printing, for example, names and addresses onto the return address label 12 and send address label 14. The printed names and addresses or other information may be printed within the inner die cut 18. This results in the information being printed on the send address label 14. Although the information may be printed on the send address label 14, because the send address label 14 is part of the return address label 12, the information may be also used for the return address label 12.
The inner die cut 18 may be formed in the pressure-sensitive adhesive layer 22 and face stock layer 24. The inner die cut 18 may be used to form the send address label 14. Therefore, the send address label 14 may be removed from the printable sheet 10 with the return address label 12 because the send address label 14 is included in a portion of the adhesive layer 22 and the face stock layer 24 formed by the inner die cut 18 that is removed from the printable sheet 10 when removing the return address label 12.
It is noted that any number of inner die cuts 18′ and release liner die cuts R may be used to form a plurality of send address labels within the return address labels 12 as shown in
Therefore, referring to
Inner die cut 56 may be used to remove the send address label 54 from the return address label 52. The send address label 54 may be, for example, peeled from the return address label 52 along die cut 56. The send address label 54 may then be adhered to the envelope 50 as shown in
The outer labels 72 may include a plurality of inner labels 78. The inner labels 78 may be formed within the outer labels 72 by forming an inner die cut 80 in the face stock layer and adhesive layer of the printable sheet 70. This enables the inner labels 78 to include an adhesive layer along a back side thereof. The inner labels 78 may then be adhered to the same or a different substrate.
The printable sheet 100 includes a face stock layer 118, adhesive layer 120, and release liner 122 as shown in
The additional die cut 114 is provided through the face stock layer 118, adhesive layer 120, release liner 122, additional adhesive layer 124, and additional release liner 126. The die cut 116 may be back-cut into the release liner 126. The die cuts 114, 116 may be used to designate the portions of the face stock layer 118, adhesive layer 120, release liner 122, adhesive layer 124, and release liner 126 that are removable from the printable sheet 100. As described above, the portion of the release liner 126 removed from the printable sheet 100 preferably is surrounded by a portion of the adhesive layer 124. This enables the return address label 102 to be adhered to a substrate. Accordingly, each time a send address label 104, 106 is removed from the return address label 102, the portion of the release liner 122 that is removed from the return address label is surrounded by a portion of the adhesive layer 120 such that the send address labels 104, 106 may be adhered to the same or a different substrate as return address label 102.
The removable inner label 152 may have mailing or other information printed thereon. The address seal 150 may also have a perforation 158 along a width of the address seal. The perforation 158 enables the address seal to be folded along an edge of the magazine or other material.
The address seal 150 may be folded along the perforation 158 and adhered to a back cover of the magazine. This enables the address seal 150 to maintain the pages of the magazine in a closed position, yet allow easy opening of the seal
While the specification describes particular embodiments of the present invention, those of ordinary skill can devise variations of the present invention without departing from the inventive concept. The labels may be used as something other than as send address labels, return address labels, and address seals. Information other than names and addresses may be printed on the labels. For example, the labels may be used as tracking labels and “chain of custody” labels. A printable sheet may be inserted into a printer and printed with information to be used for one or more particular types of labels. The inner labels may also be printed with barcode or other tracking information such that the labels may be removed at each location where an envelope or package arrives to indicate that the envelope or package arrived at that location. The inner labels may be provided with medical information, including, for example, a doctor's or other medical personnel's name who is to be responsible for a medical sample. After forwarding the medical sample to other medical personnel, the label for the name of the person forwarding the medical sample may be removed to show a chain of custody.
Perforations, micro-perforations, cut-and-tie arrangements and/or other types of lines of weakness known in the art may be used in lieu of die cuts. Similarly, the cuts may be made with something other than a die cutter, such as a laser cutter or other cutting device known in the art. The labels also need not be in sheet form. The labels, may be, for example, in a roll-form or other form.
It should be noted that the face stock may be any of a wide variety of printable materials, such as paper, cardstock, a polymer film, vinyl, metal foil, or many other materials, which may be coated with a print-receptive coating. Such coatings are known in the art. As a further alternative, the label may be pre-printed, as with a commercial printer, prior to the end-user's receipt of the labels. The labels may also be applied on substrates, such as envelopes, in an assembly-line, mass production fashion. Numerous other variations and modifications may be made within the scope of the invention.
Number | Date | Country | Kind |
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10222096 | Aug 2002 | US | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US03/25584 | 8/15/2003 | WO | 9/15/2005 |