This application claims priority from Finnish Application No. 20030101, filed Jan. 22, 2003.
The invention relates to an arrangement for sensing ambient conditions in electric equipment and/or for sensing biometric variables of a user. These conditions may include verification of the user, the location of the equipment and various properties of the environment. The invention is preferably applied in mobile terminals.
There is a need of providing sensors in mobile terminals in order to make the mobile terminal capable of sensing its ambient conditions. There is also a need for fingerprint sensors and other biometric sensors that can be used for authenticating the user of the terminal and for measuring other biometric variables from the user. The information can be used for context awareness applications where the ambient information and/or the user information is used e.g. for controlling the user interface profile and different settings of the mobile terminal user interface. The present invention relates to general sensing arrangements, but the prior art is next described using a fingerprint sensor first as an example.
For example, there exist several kinds of fingerprint sensors: skin impedance based sensor, thermal sensors, and optical sensors. The most practical solution for authentication of a user of small appliances, such as mobile terminals, is based on capacitive impedance measurement. The basic idea of the capacitive fingerprint sensor to measure the change of skin impedance is described in
A fingerprint sensor and most other sensors also require a signal processing circuit, which is preferably a silicon-based integrated circuit. One solution for providing a fingerprint sensor would be to use an integrated circuit, which would serve both as capacitive measurement electrodes and as signal processing electronics. This integrated circuit would then be mounted on the surface of the appliance. However, the area needed for capturing the capacitive image of the fingerprint is roughly on the scale of one square centimeter. This is a very large area for using a silicon integrated circuit as measurement electrodes. Furthermore, the measurement consists of hundreds of capacitive pixels that are arranged in a row or in a matrix depending on the measurement principle. A lot of wiring is needed and the measurement electrodes need to be isolated from the integrated circuits. Therefore a cost efficient method for connecting the capacitive electrodes to the signal processing silicon integrated circuit is needed.
One typical prior art solution is described in patent documents U.S. Pat. No. 5,887,343 and U.S. Pat. No. 6,067,368. The problem is solved by using a separate insulating planar substrate to form the measurement electrode. This substrate contains the interconnecting wiring and the vias through the substrate. The substrate is connected to the silicon integrated circuit containing the signal and data processing capabilities. However, this solution is complicated to manufacture because a large number of interconnecting wiring must be connected within a small space. Such wiring also is not very robust, which tends to make the structure to break easily in mobile use.
Another prior art solution is to create the measurement electrodes directly on top of the silicon wafer. This leads to a simple configuration of interconnecting wiring but the solution requires a large silicon surface due to the large area needed for the electrodes.
One disadvantage with the prior art solutions relates to the ergonomics of the sensor. A finger must be pressed rather heavily against the flat sensor in order to achieve sufficient contact area between the sensor and the finger. Therefore the measurement may often fail when the finger is not pressed and slid properly along the sensor surface.
Another problem with fingerprint sensors is the easy manufacturing of an artificial finger for user identity falsification. The prior art fingerprint sensors cannot reliably distinguish living tissue finger from an artificial plastic replica.
A further problem of the prior art solutions relates to the positioning of various sensors. In order to sense the ambient conditions the sensors need to have an interaction with the environment outside the equipment. Therefore the sensors should be located on the cover of the equipment. Sensors of this kind are generally fixed to the main printed wired board (pwb) of the equipment, and the sensors are made to extend to the surface of the equipment housing through holes in the cover. However, the surfaces of the modern equipment, such as mobile terminals, tend to have designs with three-dimensional curvature. Therefore the distance between the pwb and the cover surface varies which makes designing the sensor structure difficult. The sensors should also have determined locations on the surface of the equipment cover, and it may be difficult to design the layout of the main pwb so that the determined sensor locations are achieved. One solution to this problem is to fix the sensors to the equipment cover, but then the attachment of the sensors to the cover as well as arranging the wiring between the sensors and the main printed wired board would be difficult to realize in mass production.
The purpose of the invention is to provide a sensing arrangement with improvements related to the aforementioned disadvantages. The invented arrangement for sensors facilitates good security properties and ergonomics, as well as good suitability to serial production. Hence, the invention presents a substantial improvement to the cost efficiency and reliability of the sensors, especially in mobile applications.
A sensor arrangement comprising at least one sensor, at least one integrated signal processing circuit for the measurement of signals from the at least one sensor, and interconnecting wiring between the at least one sensor and the integrated circuit, is characterized in that the arrangement comprises a substrate, said substrate forming at least part of said interconnecting wiring and said substrate is further arranged to serve as a functional part of at least one said sensor.
The invention also concerns a mobile terminal, which comprises a sensor arrangement according to the invention.
One preferred embodiment of the invention comprises at least sensor, electrodes and the integrated circuit on a flexible substrate. Such an arrangement can be e.g. molded in the cover of a mobile station.
Further preferred embodiments of the invention are described in more detail below.
One idea of the invention is to provide a sensor arrangement with a substrate that forms at least part of a sensor, and preferably also serves as a substrate for other sensors. The substrate is preferably flexible so that it can be formed in a shape, which follows the shape of the device cover. The invention also describes a way to create two- or three-dimensional forms for the electrode structures that can be used to optimize the performance of the sensor. When the two- or three-dimensional surface structure is designed to follow the shape of a finger, a very small pressure is required when sliding the finger along the sensor surface. This way the use of the sensor is ergonomic and the measurement is made very reliable.
The invention also facilitates the realization of a multi sensor microsystem. The sensor elements and the measurement electronics such as ASICs can be integrated into three-dimensional module using chip-on-flex (COF) technology. The COF technology is based on the use of flexible KaptonĀ® film, for example, as the substrate for wiring and attachment of sensor and ASIC chips. The ICs and sensors can be protected using molded polymer cover on top. The flexible circuit board (e.g. KaptonĀ® film) enables the creation of 2D or 3D structures so that part of the sensors and electronics can be placed in the vicinity of the device cover.
The possibility to manufacture a curved surface in the fingerprint sensor makes it possible to integrate an optical detection of blood circulation by light absorption. This way it is possible to verify that the finger belongs to a living human being.
It is also possible to integrate other types of sensors to the sensor unit. For example, in one embodiment of the invention a light emitting diode and a light sensitive detector are placed on the opposite sides of the finger groove in order to measure light absorption through the finger. The wavelength of the light used is such that blood in a live finger causes maximal absorption signal. This way oxidized hemoglobin can be detected from the user's finger. Thus by this method also the heartbeat rate can be monitored. This makes the usage of any artificial fingers for identification falsification very difficult. In addition, other sensors such as temperature TS and light LS sensors can be integrated within the finger groove and embedded into the fingerprint sensor package. In general, using a flexible film as a substrate gives flexibility in placing of the sensors in required locations. The flexible film can, for example, follow the shape of a device cover.
A further idea of the invention is an inductively tuned capacitive sensor that can be integrated in the cover of e.g. a mobile phone. The tuned capacitor sensor is shown to be highly sensitive for resistive losses that result from resistive material in contact with the capacitor electrodes. Based on the impedance measurement, the drop of the Q value of the tuned sensor indicates the contacting material: galvanic contact to the sensor electrodes is not needed. The inductive coupling can be done to several tuned sensors at the same or different resonance frequencies, or the coupling can be modulated from the sensor side. Use of different resonance frequencies enables the distinguishing between different sensor elements. While the inductively tuned capacitive sensors can be coupled inductively to the multi chip module containing the measurement electronics, the additional wiring in the assembly phase is not needed. This way it is possible to provide a totally sealed, waterproof device.
The fabrication process of the invention is suitable for mass production, and the invention can be applied to existing sensor measurement concepts and electronics to make the fabrication of the device more cost efficient.
Next the invention will be described in greater detail with reference to exemplary embodiments in accordance with the accompanying drawings, in which
a illustrates a top view of an exemplary arrangement according to the invention, in which there is fingerprint sensor, optical sensor and other sensors applied on a flexible substrate,
b illustrates a perspective view of an exemplary arrangement according to the invention, in which there are fingerprint, optical and other sensors applied on a flexible substrate,
c illustrates a cross sectional view of an exemplary arrangement according to the invention, in which there is fingerprint, optical and other sensors applied on a flexible substrate,
a illustrates a top view of an exemplary contact electrode for an arrangement according to the invention,
b illustrates a cross sectional view of an exemplary contact electrode for an arrangement according to the invention,
c illustrates an equivalent circuit for a contact measurement with the exemplary contact electrode according to
a illustrates a circuit of a first embodiment for inductive contact measurement,
b illustrates a circuit of a second embodiment for inductive contact measurement,
a illustrates an exemplary circuit for passive inductive contact measurement according to the invention,
b illustrates an exemplary circuit for active inductive contact measurement according to the invention,
a illustrates a cross sectional view of a first embodiment for arranging electrodes according to the invention,
b illustrates a top view of a first embodiment for arranging electrodes according to the invention,
a illustrates a cross sectional view of a second embodiment for arranging electrodes according to the invention,
b illustrates a top view of a second embodiment for arranging electrodes according to the invention,
a illustrates a cross sectional view of a third embodiment for arranging electrodes according to the invention,
b illustrates a top view of a third embodiment for arranging electrodes according to the invention,
a illustrates a top view of a fourth embodiment for arranging electrodes according to the invention,
b illustrates a cross sectional view of a fourth embodiment for arranging electrodes according to the invention,
a, 6b and 6c illustrate an exemplary arrangement according to the invention, in which there are fingerprint, optical and other sensors applied on a flexible substrate.
Instead of or in addition to providing a fingerprint sensor it may be advantageous to provide one or several skin contact sensors. A skin contact sensor can be used e.g. for checking whether the device is held in hand, or whether a mobile station contacts the ear of the user (i.e. the mobile station is used for a phone conversation).
a and 7b illustrate an example of a skin contact electrode.
c illustrates an equivalent circuit for a skin contact measurement with the exemplary contact electrode according to
a and 9b illustrate two basic principles of the inductive measurement of skin contact. In
a illustrates an equivalent circuit for a skin contact measurement with a passive inductive arrangement. The actual skin impedance R_sk is measured by applying an alternating current to the primary coil L_15, C_15 and measuring the impedance Z. Due to energy transfer between coils a measurement current is induced to the secondary coil L_16, C_16. The secondary impedance is affected by the actual skin resistance R_sk and contact capacitances C_contact_1 and C_contact_2 appearing at the skin-electrode contact. The value of the skin resistance R_sk is typically one kilo-ohm. When skin comes into contact with the electrodes, the effect is the same as connecting with a switch S an impedance Z_eq in parallel with the secondary coil. The value of Z_eq is determined by the skin resistance and the contact capacitances, and its value is typically e.g. 200 kilo-ohms. The change in the secondary impedance can then be detected by measuring the primary impedance Z.
b illustrates an equivalent circuit for a skin contact measurement with an active inductive arrangement. In this arrangement there is an active measurement circuit 1145, which receives its operating power by inductive coupling from the tank circuit. The circuit 1145 measures the impedance between points 1110 and 1112, and transfers the measurement values by modulating the inductive coupling. The modulation may change the impedance measured from the detector side, or the modulation may change the frequency with which the tank circuit oscillates. In order to vary the frequency, the circuits C-L_15 and L_16-C_16 are designed to oscillate within a wide frequency band. It is also possible to use one circuit 1145 for measuring several sensors. The measurement values from each sensor can be transferred sequentially to the detector with the modulation.
In previous Figures the idea of inductive coupling has been explained as applied to skin contact measurement. However, the inventive idea of inductive measurement is not in any way restricted to the implementations of skin contact measurement; the inductive arrangement can be used for applying energy to any type of sensors, and for measuring the sensor's output. The inventive idea of inductive measurement is not either restricted only for use with the inventive sensor arrangement including a substrate. The inductive coupling gives a possibility to provide a totally sealed cover structure without any sensor wiring between the sensors on the cover and inner electronics.
In the following some solutions are presented for providing shielding/guarding for the electrodes in an arrangement according to the invention. These examples are related to fingerprint sensors, but the solutions can also be used in, e.g., skin contact measurements.
a and 13b illustrate a cross-sectional view and a top view of a first embodiment of an electrode arrangement according to the invention. In this embodiment sensing electrode s is led on a conductive layer, which is between two guard layers g. this way it is possible to achieve an efficient guarding for the sensing electrode. The drive electrodes D are led on the top conductive layer.
a and 14b illustrate a cross-sectional view and a top view of a second embodiment of an electrode arrangement according to the invention. In this embodiment sensing electrode s is led on a conductive layer, which is between a guard layer g and a grounded EMC layer. The drive electrodes D are led on the top conductive layer.
a and 15b illustrate a cross-sectional view and a top view of a third embodiment of an electrode arrangement according to the invention. In this embodiment sensing electrode s is led on a conductive layer, which is between two grounded EMC layers. The guard does not have layer of its own, but it led on same layers as the sensor and drive electrodes. This is possible when the guard electrode wiring and the sensing electrode wiring are perpendicular to each other.
a and 16b illustrate a top view and a cross-sectional view of a fourth embodiment of an electrode arrangement according to the invention. In this embodiment the guarding and drive electrode wiring are on the top layer, and perpendicular to the sensing electrode wiring. The sensing electrode wiring is led between two grounded EMC layers, and thus a coaxial-type shielding is achieved for the sensing electrode wiring.
In order to achieve most efficient guarding, the sensing electrodes should have an individual guard, which is individually controlled by a guard amplifier. However, since the sensing electrodes are often read in a time-multiplexed manner, it could be advantageous to use one guarding amplifier and to connect it always to the guard electrode of the sensing electrode, which is currently read. A further possibility is to use moving pixel guarding.
If the guard electrode is common to all sensing electrodes, the guard electrode can be connected e.g. to ground (passive guarding), or to an average potential of the sensing electrodes. One further possibility to reduce interference is to connect the drive electrode to the hand of the user, e.g. via the device cover.
The invention has been explained above with reference to the aforementioned embodiments, and several industrial advantages of the invention have been demonstrated. It is clear that the invention is not only restricted to these embodiments, but comprises all possible embodiments within the spirit and scope of the inventive thought and the following patent claims. For example, the inventive idea of the sensor arrangement is not restricted to be used in mobile terminals, but it can be applied also in many other components and purposes. The invention is not either restricted to use of the mentioned materials. The inventive idea of inductive measurement can also be regarded as an independent invention to include implementations where there is no sensor arrangement with the present inventive use of substrate.
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