The present invention relates to sensing pressure variation in pipelines and in particular to sensing pressure variations in pipelines by means of an external sensing device.
It is often necessary to convey fluids such as water and oil over large distances and, as such, these fluids often flow under pressure through a dedicated system of pipes. In order to monitor operation of such pipelines it is common to use flow meters at set points along the pipeline. By integrating the output of such monitors over extended time periods, it is possible to detect a flow discrepancy and hence determine the occurrence of a leak. Nevertheless, there is necessarily a time delay between the leak occurring and a positive determination that is has occurred.
Such pipes are susceptible to leaks where the pipes are breached, either accidentally or purposely by a third party. It is important that such leaks or thefts be identified and located as quickly as possible so as to reduce the amount of fluid lost. Furthermore, in the case of an accidental leak of a fluid such as oil, early detection can help minimise the environmental impact of the leak. On the other hand, it is also important to avoid false alarms since the process of shutting down a pipeline for a length of time to investigate a suspected leak is time consuming and expensive.
When a leak develops in a pipeline the line fluid pressure in a section of the pipeline near to the leak will drop. The initial pressure drop is a dynamic effect caused by the inability of the fluid to respond instantly to the leak. After this initial pressure drop, the pressure continues to drop at a slower rate due to unpacking of the pipeline. Such a pressure drop reduces the flow rate of pumped fluid in the pipeline beyond the leak.
One known method of monitoring a pipeline uses flow meters to monitor the rate of flow of fluid at set points on the conduit. However, the output of such monitors must be integrated over a suitable time period in order to detect a flow discrepancy. As such, there is necessarily a time delay between the leak occurring and a positive determination that is has occurred. There is also a limitation that this method can only detect leaks occurring between pairs of flow meters and therefore the accuracy of any positional determination of a leak is limited by the number of flow meters provided along the pipeline. As such flow meters are provided within the pipeline, it is difficult and expensive to fit, reposition or service the flow meters. It is also difficult and expensive to introduce additional flow meters.
Other known methods of monitoring pipelines utilise pressure sensors mounted within the pipeline to measure changes in pressure within the pipeline. By monitoring such changes in pressure, the presence of a leak can be inferred. Some methods, such as that disclosed in WO2011/070343 can also allow the position of a suspected leak to be identified. Once again, these methods typically rely on internal pressure sensors provided within the pipeline. As such, these suffer from the same problems as noted in respect of flow meters above in terms of fitting, repositioning or servicing.
It is an object of embodiments of the present invention to at least partially address the above problems.
According to a first aspect of the present invention there is provided a pressure sensing device operable to monitor pressure variations within a fluid pipeline, the pressure sensing device comprising: a pair of complementary sensor elements, at least one of the sensor elements mounted to a supporting bracket that is mounted to a point on the external surface of the pipeline, wherein the at least one sensor element is mounted such that the pair of reference complementary sensor elements experience relative displacement as the external surface of the pipeline undergoes changes in size or shape; and wherein the pair of complementary sensor elements are operable to detect said relative displacement and thereby provide an indication of pressure variation within the pipeline.
By mounting the pair of complementary sensor elements to a point on the circumference of the pipeline, the relative displacement between the sensor elements is related to variations in the external size and shape of the pipeline, which are in turn determined by variation in pressure within the pipeline. Accordingly the present invention provides for convenient measurement of internal pressure within a pipeline using an externally mounted device. As the device is externally mounted, it can be readily fitted, serviced or repositioned without impacting on the flow within the pipeline. In addition, by using a plurality of devices mounted at different points along the pipeline, the relative displacement between the sensor elements and their target elements can be determined along the pipeline and thus variations in pressure along the pipeline can be identified.
Each of the sensor elements may be mounted to a supporting bracket.
At least one of the sensor elements may be provided on a reference platform mounted to a supporting bracket. Each of the senor elements may be provided on a reference platform mounted to a supporting bracket.
Each supporting bracket may be mounted to a separate point on the external surface of the pipeline.
The pair of complementary sensor elements may be operable to detect relative displacement of the platforms and thereby provide an indication of pressure variation within the pipeline.
Each supporting bracket is preferably formed from a material having a low coefficient of thermal expansion. This ensures that the relative displacement is primarily related to variations in pipeline pressure rather than to variations in bracket dimensions due to thermal expansion. Suitable materials include alloys such as invar or the like. Each supporting bracket is preferably formed from the same or a similar material. This ensures that the supporting brackets are thermally matched, i.e. they expand to the same degree due to changes in ambient temperature. For the same reason, the supporting brackets may be formed from the same or a similar material to the pipeline.
Each supporting brackets may be mounted around the surface of the pipeline by means of a dedicated brace. In a preferred embodiment, each supporting bracket is mounted around the pipe by means of a common brace. A common brace may be provided with means for correctly locating the respective supporting brackets. The brace may comprise one or more bands strapped around the circumference of the pipeline. Preferably two bands are used. Preferably the bands are formed from steel. The brace may be engageable with one or more feet provided on a supporting bracket. The brace can help facilitate correct installation of the device on a pipeline.
In one embodiment, the or each brace may take the form or one or more circumferential ribs operable to clamp each supporting bracket to the pipeline at the desired positions. In some embodiments, each supporting bracket may be mounted to the outer surface of the pipeline at two points. This can increase the stability of the supporting bracket.
When each supporting bracket is mounted to a separate point, the axial displacement between the mounting points of the supporting brackets is preferably much smaller than the radial displacement between the mounting points of the support brackets. In a preferred embodiment, the axial displacement is preferably less than the radius of the pipeline and is most preferably significantly less than the radius of the pipeline. The radial displacement between the mounting points of the supporting brackets is preferably a significant fraction of the pipeline circumference. The radial displacement between the mounting points may be between 2 degrees and 180 degrees. In one preferred embodiment the displacement between the mounting points of the supporting brackets is of the order of 90 degrees. In another preferred embodiment, the displacement between the mounting points of the supporting brackets is of the order of 180 degrees.
Each supporting bracket may comprise one or more arms. Preferably, each supporting bracket comprises two arms. A supporting bracket may comprise a short arm or body extending radially from its mounting point. A supporting bracket may comprise one or more curved arms extending away from its mounting point and around the exterior of the pipeline. A supporting bracket's arms can help to mount the supporting bracket to the pipeline.
Each supporting bracket may comprise one or more feet. Preferably the one or more feet are arranged so that they align substantially parallel to the pipeline when the supporting bracket is mounted to the pipeline. The one or more feet may be engageable with a brace or steel band. The feet can help to mount the supporting bracket to the pipeline.
Each supporting brackets may preferably be formed so as to support its respective platform at substantially adjacent positions within the sensing range of the sensor elements. Preferably, each supporting brackets is adapted to support its respective platform at a position radially displaced from the exterior surface of the pipeline. Preferably, the radial displacement of a platform from the exterior surface of the pipeline is less than the expected relative displacement of the platform due to changes in shape or size of the pipe. Most preferably, the radial displacement of a platform from the exterior surface of the pipeline is at least an order of magnitude greater than the expected relative displacement of the platform due to changes in shape or size of the pipe. This ensures that measurement of relative displacement of a platform is not limited by the expected range of variation in the shape or size of the pipeline.
Each reference platform may comprise a base upon which a sensor element may be provided. In preferred embodiments, the or each reference platform additionally comprises a protective housing for its sensor element. The protective housing of the respective platforms may partially overlap. This can provide further protection for the sensor elements.
At least one of the sensor elements may be housed in a sensor assembly. Both sensor elements may be housed in a sensor assembly. Alternatively, one of the sensor elements may be exposed to the outside environment.
One of the sensor elements may comprise a target element. The target element may be detectable by the sensor element. The target element may be attached directly to the external surface of the pipeline by use of a suitable means such as an adhesive.
The pressure sensing device preferably comprises a cover for housing the device. The cover may be arranged to protect the device from ingress of solid particles or liquid. Thus the cover may seal the device from the outside environment. The cover may therefore offer ingress protection, which is particularly important when the device is mounted to a pipeline buried underground or located in water.
The complementary pair of sensor elements may comprise a proximity sensor. In particular, the sensor elements may comprise any suitable form of proximity sensor including but not limited to: optical, infrared, ultraviolet, capacitive, eddy current, magnetic, ultrasonic or the like.
In one embodiment, one sensor element may comprise one or more light emitting means and the other sensor element may comprise one or more light receiving means. In such embodiments, the light emitting means are preferably light emitting diodes (LEDs), nevertheless other light emitting means may be utilised in alternative implementations if desired. In such embodiments, the light receiving means preferably comprise a photodetector or an array of photodetectors. In preferred embodiments, the light emitting means may emit visible light and the light receiving means may detect visible light. In alternative implementations, the light emitting and receiving means may operate using infrared or ultraviolet light.
In another embodiment, one sensor element may comprise a magnet and the other sensor element may comprise a magnetic field sensor. In such embodiments, the magnet is preferably a permanent magnet. In such embodiments, the magnetic field sensor is preferably a Hall effect sensor.
In a further embodiment, one sensor element may comprise a capacitive proximity sensor and the second sensor element may comprise a probe detectable by the capacitive proximity sensor.
In a still further embodiment, one sensor element may comprise an eddy current proximity sensor and the second sensor element may comprise a probe or target detectable by the eddy current proximity sensor. The probe or target may be formed from a ferrous material. In alternative embodiments, the probe or target may be formed from a non-ferrous material.
The pressure sensing device preferably comprises a processing unit operable to process signals output by at least one of the sensor elements so as to determine the relative displacement of said sensor elements. The processing unit may also determine the relative displacement of the reference platforms. The processing unit may additionally be operable to process said signals to provide an indication of a pressure variation within the pipeline or an absolute pressure within the pipeline.
The pressure sensing device may be provided with a communication unit operable to communicate indications of the relative displacement of the sensor elements, the reference platforms, pressure variation within the pipeline and/or an absolute pressure within the pipeline to one or more external devices. The communication unit may additionally be operable to receive information and/or instructions from external devices. Preferably, the communication unit is operable to transmit and receive information using a suitable wireless data network. Nevertheless, where a wired data link is provided, the communication unit may be operable to transmit and receive information using a suitable wired data network.
According to a second aspect of the invention there is provided a pressure sensing device operable to monitor pressure variations within a fluid pipeline, the sensing device comprising: a pair of complementary sensor elements, each element provided upon a separate reference platform, wherein each reference platform is provided upon a supporting bracket, and wherein each supporting bracket is mounted to a separate point on the external surface of the pipeline such the pair of reference platforms experience relative displacement as the external surface of the pipeline undergoes changes in size or shape; and wherein the complementary sensor elements provided on said platforms are operable to detect said relative displacement of the platforms and thereby provide an indication of pressure variation within the pipeline.
By mounting the supporting bracket at different points around the circumference of the pipeline, the relative displacement of the platforms is related to variations in the external size and shape of the pipeline, which are in turn determined by variation in pressure within the pipeline. Accordingly the present invention provides for convenient measurement of internal pressure within a pipeline using an externally mounted device. As the device is externally mounted, it can be readily fitted, serviced or repositioned without impacting on the flow within the pipeline.
The device of the second aspect of the present invention may incorporate any or all features of the device of the first aspect of the invention as desired or as appropriate. According to a third aspect of the present invention there is provided a method of monitoring a pipeline comprising the steps of: fitting one or more sensing devices according to the first or second aspects of the present invention to a pipeline; and monitoring the output of the or each said sensing device.
The method of the third aspect of the present invention may incorporate any or all features of the device of the first or second aspects of the invention as desired or as appropriate.
According to a fourth aspect of the present invention there is provided a pipeline for transporting fluid, the pipeline fitted with one or more pressure sensing devices according to the first or second aspects of the present invention.
The pipeline of the fourth aspect of the present invention may incorporate any or all features of the first, second or third aspects of the present invention, as desired or as appropriate.
In order that the invention may be more clearly understood embodiments thereof will now be described, by way of example only, with reference to the accompanying drawings, of which:
Turning now to
As each supporting bracket 20, 30 is mounted to a separate point on the external surface of the pipeline 1, the pair of reference platforms 25, 35 experience relative displacement as the exterior of the pipeline 1 undergoes changes in size or shape due to pressure variation within the pipeline 1. The complementary sensor elements 50, 60 together comprise a proximity sensor and are operable to measure the relative displacement of the platforms 25, 35 and thereby provide an indication of pressure variation within the pipeline 1. The sensor elements 50, 60 may comprise any suitable form of proximity sensor including but not limited to: optical, capacitive, eddy current, magnetic, ultrasonic or the like. Particular examples of suitable proximity sensor arrangements will be discussed in more detail below, by way of example only.
The supporting brackets 20, 30 are held in position by means of a common brace 40 comprising a pair of circumferential ribs 41. The ribs 41 act to clamp the supporting brackets 20, 30 to the pipeline 1 at the desired mounting points. Accordingly, each supporting bracket 20, 30 moves with changes in size or shape of the pipeline 1 at the respective mounting points. In order to minimise the influence of temperature variation on pressure measurements, the supporting brackets 20, 30 may be formed from a material with a low coefficient of thermal expansion, such as the alloy invar or the like, and they may be formed from the same or a similar material as the pipe wall to ensure they are thermally matched.
The first support bracket 20 comprises a short arm 23 extending radially from the said mounting point on the pipeline 1 and a base 22 adapted to be clamped by the brace 40. The second supporting bracket 30 comprises a base 32 adapted to be clamped by the brace 40 and a curved arm 33 extending away from the said mounting point and around the exterior of the pipeline 1. For greater stability, as is shown most clearly in
Turning now to
The embodiment of
Turning now to the housings 21, 31, in
In normal operation, the processing unit 52 is operable to receive signals output by at least sensor element 50, to determine the relative displacement of said sensor elements 50, 60 and hence the relative displacement of said reference platforms 21, 31. The processing unit 52 may additionally be operable to process said signals to provide an indication of a pressure variation within the pipeline 1 or an absolute pressure within the pipeline 1.
The device 10 may also be provided with communication unit 53 operable to communicate with one or more external devices (not shown). Typically, this communication might take place via a suitable wireless datalink, but in appropriate circumstances a hard wired link may be used in addition or as an alternative. Typically, the communication unit 53 will communicate indications of the relative displacement of said reference platforms, pressure variation within the pipeline or absolute pressure within the pipeline to one or more external devices. The communication unit 53 may additionally be operable to receive information and/or instructions from external devices. In some embodiments, the device 10 may additionally be provided with a data storage means. This can allow output data from the sensing elements 50, 60 to be stored within the device 10 and communicated to external devices in batches at prearranged intervals or in response to specific requests. In some such embodiments, the processing unit may be operable to initiate communication of sensor data in response to absolute pressure or pressure variation within the pipeline falling outside threshold limits.
Turning now to the specific example of
As is shown in
In order to help confirm calibration of the device 10 or that the sensors 50, 60 remain within range, it is possible to provide additional light emitting elements 60a, 60b positioned within apertures 39a and 39b and corresponding light sensors 50a, 50b. in the event that light sensors 50a, 50b fail to detect the light emitted by light emitting elements 60a, 60b, or the light level detected drops below a pre-set threshold, it may be determined that the relative displacement between sensor elements 50, 60 has exceeded a normal range. This may indicate that the device 10 requires recalibration or may be indicative of a significant danger of a leak or other pipeline emergency.
Turning now to
Turning now to
Turning now to
The sensor assembly 121 comprises a bracket 162 that has a vertically oriented mounting hole 166 through which a sensor element 150 can be inserted. A ferrous target element 160 is bonded to a top part of the pipe 1 using an adhesive, adjacent and in line with the sensor element 150. Thus, in this embodiment the pair of complementary sensor elements comprises a sensor element 150 and a target element 160. When the device 110 is mounted to the pipeline 1, the bracket 162 is fixed relative to the target element 160. The position of the sensor element 150 is moveable relative to the bracket 162 by loosening and tightening a grub screw 165 that is engageable with a part of the sensor element 150. In this embodiment, the sensor element 150 comprises an eddy current sensor.
The sensor assembly 121 further comprises a housing 163 and a cable gland 164 of sufficient ingress protection.
The height of the sensor element 150 relative to the target element 160 can be adjusted by use of the grub screw 165 so that the sensor element 150 can positioned in an optimal sensing position relative to the target element 160, which is around 0.5 mm above the surface of the target element 160.
As is shown in
In use, a plurality of devices 110 is installed at separate, known positions along the pipeline 1. Thus, each sensor element 150 experiences a different displacement relative to its target element 160 as the exterior of the pipeline 1 undergoes changes in size or shape due to pressure variation within the pipeline 1. The complementary sensor element 150 and target element 160 are together operable to measure this displacement and thereby provide an indication of pressure variation within the pipeline 1, along pipeline 1.
The above embodiments are described by way of example only. Many variations are possible without departing from the scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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1517631.6 | Oct 2015 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2016/053117 | 10/6/2016 | WO | 00 |