The subject matter of the present disclosure relates generally to methods and systems for monitoring the cooktop of an oven range appliance.
Over-the-range microwave appliances are generally mounted above a cooktop of an oven range appliance. Conventionally, cooktop appliances have been largely dependent upon a user monitoring the cooktop during use to determine, e.g., whether a pot of water is boiling or if a spill-over has occurred. There may be times, however, when a user may not be able to monitor the cooktop during use. Accordingly, a sensor may be contained in a sensor housing mounted over the range, e.g., on an over-the-range microwave appliance to monitor the cooktop positioned beneath the sensor.
However, a sensor mounted above the cooktop could become contaminated by, e.g., grease and moisture generated during use of the cooktop, which could impede the ability of the sensor to sense the cooktop. Thus, the sensor should be kept free from contamination by protection of the sensor lens.
In addition to providing for heating of food and beverage items, certain over-the-range microwave appliances include an air circulation system. When activated, the circulation system can draw fumes, smoke, grease, and/or steam away from the cooktop of the oven range appliance. Circulation systems generally include a fan for drawing a flow of air into the circulation system and a pathway for the flow of air. Additional fans or other elements may work with the circulation system to enhance the flow of air through the pathway or other components, such as the sensor housing. Therefore, the microwave appliance may provide a flow of air for keeping the sensor free from contamination.
Accordingly, a system for sensing a cooktop positioned beneath the system would be useful. In particular, such a system with features for keeping the sensor free from contamination would be advantageous. A system incorporated into an appliance, such as e.g., microwave appliance, would be useful.
The present invention provides for operation of a sensor directed toward a cooking surface positioned beneath the sensor. If a cooking utensil is detected on the cooking surface, a fan is operated to direct a flow of air over the sensing end of the sensor to protect or shield it during cooking operations. Additional aspects and advantages of the invention will be set forth in part in the following description, may be apparent from the description, or may be learned through practice of the invention.
In a first exemplary embodiment, a method is provided for operating the sensor. The method includes activating the sensor; detecting whether a cooking utensil is on the cooking surface and, if so, then operating a sensor fan configured for blowing air past the sensor if a cooking utensil is detected on the cooking surface. The method further includes redetecting, after a predetermined time interval, whether a cooking utensil is on the cooking surface; continuing operation of the sensor fan if a cooking utensil is detected on the cooking surface; and disabling the sensor fan if a cooking utensil is not detected on the cooking surface.
In a second exemplary embodiment, a method is provided for operating the sensor. The method includes activating the sensor; detecting whether a cooking utensil is on the cooking surface and, if so, then operating a sensor fan configured for blowing air past the sensor and a cooling air configured for creating a flow of air within a cooling air pathway of the appliance if a cooking utensil is detected on the cooking surface. The method further includes redetecting, after a predetermined time interval, whether a cooking utensil is on the cooking surface; continuing operation of the sensor fan and the cooling fan if a cooking utensil is detected on the cooking surface; and disabling the sensor fan and the cooling fan if a cooking utensil is not detected on the cooking surface.
In a third exemplary embodiment, an appliance is provided. The appliance includes a cooling air system and a sensor system. The cooling air system includes a pathway for a flow of air for cooling that has an air inlet and an air outlet. The cooling system also includes a cooling fan configured to cause air to flow along the pathway from the air inlet to the air outlet. The sensor system is supported by the appliance and includes an outer housing defining a chamber that is in fluid communication with the pathway. An inner housing is positioned in the chamber. The inner housing and the outer housing define a channel therebetween for a flow of air. The channel has a channel inlet and a channel outlet, and the channel inlet is positioned downstream of the cooling fan and is in fluid communication with the pathway to receive air flow from the cooling fan. The inner housing also defines a sensor aperture. A sensor is positioned in the inner housing, and the sensor has a sensing end positioned at the sensor aperture such that air flowing from the channel outlet flows past the sensing end of the sensor. A sensor fan also is positioned within the chamber adjacent the channel inlet, and the sensor fan is configured for creating a flow of air through the channel. A controller is in operative communication with the sensor and the sensor fan. The controller is configured for activating the sensor; detecting whether a cooking utensil is on a cooking surface positioned beneath the sensor and, if so, then operating the sensor fan; redetecting, after a predetermined time interval, whether a cooking utensil is on the cooking surface and continuing operation of the sensor fan if a cooking utensil is detected on the cooking surface; and disabling the sensor fan if a cooking utensil is not detected on the cooking surface.
These and other features, aspects, and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Use of the same reference numerals in different figures denotes the same or similar features.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Upper set of kitchen cabinets 14 is positioned above a base set of kitchen cabinets 16, e.g., along the vertical direction V. Base set of kitchen cabinets 16 includes countertops 18 and drawers 17. Oven range appliance 12 is received within base set of kitchen cabinets 16 below microwave appliance 10. In particular, a cooking surface 30 of oven range appliance 12 is positioned, e.g., directly, below microwave appliance 10 along the vertical direction V. Microwave appliance 10 can include features such as an air handler or fan 52 (
Microwave appliance 10 is configured for receipt of food items for cooking In particular, microwave appliance 10 includes a cabinet or casing 20 and a door 22 that permits selective access to an interior of microwave appliance 10 and casing 20. Door 22 includes a handle 24 that a user can pull to open door 22 to insert food items into microwave appliance 10. Microwave appliance 10 also includes controls 26 that permit a user to make selections for cooking of food items, e.g., a duration of a cooking cycle of microwave appliance 10 and/or a power setting for the cooking cycle of microwave appliance 10.
Oven range appliance 12 includes cooking surface 30. Cooking surface 30 includes heated portions 32 that may be heated by heating elements (not shown), e.g., electrical resistive heating elements, gas burners, induction heating elements, and/or any other suitable heating element or combination of heating elements. Oven range appliance 12 also includes a door 36 that permits access to a heated compartment (not shown) of oven range appliance 12, e.g., for cooking or baking of food items therein. A control panel 34 of oven range appliance 12 can permit a user to make selections for cooking of food items, e.g., a duration of a cooking cycle of oven range appliance 12 and/or a power setting for the cooking cycle of oven range appliance 12.
Casing 20 also defines a cooling air pathway or conduit 46. Pathway 46 has an inlet 48 and an outlet 50. Pathway 46 extends between inlet 48 and outlet 50. Inlet 48 of pathway 46 is positioned at or adjacent bottom portion 44 of casing 20, e.g., such that inlet 48 of pathway 46 faces cooking surface 30 of oven range appliance 12. Conversely, outlet 50 of pathway 46 is positioned at or adjacent top portion 42 of casing 20, e.g., such that outlet 50 of pathway 46 faces away from cooking surface 30 of oven range appliance 12. Outlet 50 could face in other direction as well, although preferably not toward cooking surface 30. Thus, inlet 48 and outlet 50 of pathway 46 are spaced apart from each other, e.g., along the vertical direction V.
Microwave appliance 10 also includes a cooling fan 52, such as an axial fan or a radial fan. Fan 52 is positioned within or adjacent pathway 46. Fan 52 draws or urges a flow of air (shown with arrows F) through pathway 46 when fan 52 is in an activated state. Conversely, fan 52 does not draw or urge flow of air F through pathway 46 when fan 52 is in a deactivated state. When fan 52 is in the activated state, flow of air F enters pathway 46 at or through inlet 48 of pathway 46. Flow of air F is directed through pathway 46 to outlet 50, and flow of air F can exit pathway 46 at outlet 50 of pathway 46.
As may be seen in
Controller 56 may include a memory and microprocessor, such as a general or special purpose microprocessor operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 56 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software. Controls 26 and other components of microwave appliance 10 may be in communication with controller 56 via one or more signal lines or shared communication busses.
Controller 56 may also be in operative communication with cooling air fan 52. Thus, controller 56 can selectively adjust cooling fan 52 between the activated and deactivated states to regulate the flow of air F through pathway 46.
Additionally, microwave appliance 10 may support a sensor system 60 such that cooking surface 30 is positioned beneath sensor system 60. Sensor system 60 includes a sensor 62 for monitoring cooking surface 30 and any cooking utensils containing food items for cooking, such as, e.g., cooking utensil 28, on cooking surface 30. More particularly, sensor 62 is configured, e.g., to detect whether a cooking utensil is present on cooking surface 30 and, if so, to provide a signal indicative of the same to controller 56. Sensor 62 may also be equipped with other features such as, e.g., the ability to determine (and provide a signal indicative of) the temperature of the cooktop, a utensil placed on the cooktop, and/or food present on the cooktop. Sensor 62 may be an optical sensor or any other sensor suitable for monitoring cooking surface 30. Further, sensor 62 may be in operative communication with controller 56, which may output an indicator signal to, e.g., a controls display 58 of microwave appliance 10 or another suitable source to alert a user to the status of cooking surface 30 or food items within cooking utensils 28 on cooking surface 30.
As shown in
It should be understood that, in alternative embodiments, sensor system 60 could be positioned at other locations on microwave appliance 10 or could be supported by any other suitable appliance or surface, such as, e.g., a range hood or upper cabinets 14. As an example, in the exemplary embodiment illustrated in
Referring now to
The channel 70 has a channel inlet 72 positioned downstream of cooling fan 52 and in fluid communication with chamber 66 to receive a flow of air F from pathway 46. Further, channel 70 has a channel outlet 74 from which the flow of air F flows past the sensing end 78 of sensor 62. The flow of air F acts to protect the sensing end 78 by blowing away, e.g., moisture, grease, or other contaminants generated during use of the cooking surface 30 that might otherwise block or impede the proper operation of sensor 62.
As illustrated in
As shown in
Referring now to
Further, rotatable housing 86 and inner housing 68 define channel 70 for the flow of air F. Channel inlet 72 of channel 70 is positioned downstream of cooling fan 52 to receive a flow of air F from pathway 46 such that air flows out of channel outlet 74 and past sensing end 78. In yet another embodiment, sensor system 60 includes a sensor fan 80 in operative communication with controller 56 and positioned in chamber 66 adjacent channel inlet 72 to create a flow of air F through channel 70 and past sensing end 78. Sensor fan 80 may be used in addition to an air flow created by fan 52 or may be used separately from the operation of fan 52. Alternatively, where sensor system 60 is not mounted onto another appliance such a microwave 10 having a fan for air flow, sensor fan 80 can be used to provide the proper air flow F.
As shown in
Further, as illustrated in
Referring now to
The present invention also includes embodiments where a sensor fan 80 is used in addition to fan 52 or instead of fan 52. Referring now to
Additionally, microwave appliance 10 may include features, e.g., controls 26 or other suitable features, to allow a user of the microwave appliance to program the period of time X and period of time Y. By way of additional example, controller 56 and sensor 62 may also be configured to operate fan 52 and/or sensor fan 80 only once a certain temperature on cooking surface 30 is detected.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.