The present invention relates to a sensor array, particularly for vehicle air conditioners.
Modern vehicle air conditioners, which are operated by use of the R134a refrigerant, normally have a pressure sensor on the “high-pressure side” behind the compressor, for monitoring the operating pressure and for controlling an electric fan stage. When the operating pressure exceeds a defined maximal pressure, a control will intervene, which controls the operating pressure down into a “normal pressure range”, for example, by switching off the compressor.
For various reasons, carbon-dioxide-operated vehicle air conditioners will probably become significant for future vehicle generations. For controlling a “CO2 refrigeration cycle”, the refrigerant pressure and, in addition, the refrigerant temperature behind the compressor, are required as signal parameters. In the case of “CO2 air conditioners”, the refrigerant pressure and the refrigerant temperature behind the compressor are mutually independent physical parameters. For monitoring the refrigerant pressure and the refrigerant temperature, a pressure sensor and, in addition, a temperature sensor, may be provided. which are each coupled by separate electric lines or by a bus system to an electronic unit of the air conditioner. By way of the pressure sensor and the temperature sensor, the refrigerant pressure and the refrigerant temperature can be measured, can be transmitted to the electronic unit, and can be processed there. The electronic unit triggers one or more “control elements” of the refrigeration cycle.
The use of two separate sensors, which are each coupled by way of separate electric lines with the electronic control unit, and the “central processing” of two signals in the electronic unit, require high wiring and computing expenditures. It is also disadvantageous that, in the case of such arrays, the temperature sensor and the pressure sensor are each accommodated in a separate housing, and are each separately connected to the fluid cycle of the air conditioner, which may result in leakage problems.
In one aspect of the invention, a compact and cost-effective sensor array is created for monitoring at least two physical parameters, particularly for monitoring a refrigerant pressure and a refrigerant temperature in a vehicle air conditioner.
A sensor array, particularly for vehicle air conditioners, is provided, in which a first sensor element is provided for measuring a first physical parameter, and a second sensor element is provided for measuring a second physical parameter. The first physical parameter may be a refrigerant pressure, and the second physical parameter may be a refrigerant temperature. The two sensor elements are accommodated in a common housing which can be connected directly to the fluid cycle of a vehicle air conditioner. Thus, only a single “connection point” to the fluid cycle is required for the two sensor elements, which minimizes the danger of leakages. In comparison to separate sensor elements, this also reduces the weight and the number of individual components. It is also important that the sensor array is an “intelligent sensor array”. In this context, “intelligent” means that the two sensor elements are connected to an electronic unit which is arranged in the, or directly on, the housing of the sensor array, which electronic unit carries out an “analysis” or “preprocessing” of the sensor signals and switches an “analyzed” signal to a signal output of the sensor array. The signal output is connected by way of an electric line or by way of a bus system with an electronic control unit of the vehicle air conditioner arranged separately from the sensor array.
An “analyzing module” is integrated in the electronic unit, or is stored there as software. As a function of measured “momentary values” of the physical parameters, according to a defined selection logic, the analyzing module determines one of the two measured physical parameters as a “momentarily relevant parameter” and switches an electric sensor output signal corresponding to the momentarily relevant physical parameter to the signal output of the sensor array. Or, on the basis of the “momentarily relevant parameter”, the analyzing module forms an electric sensor output signal and switches the latter to the signal output of the sensor array.
By way of a sensor array according to the invention, two physical parameters may therefore be “monitored” simultaneously. The “electronic sensor unit”, to which the two sensor elements are connected, selects, as a function of the momentary measured values and a given selection logic, the measuring signal to be momentarily considered as “relevant” or to be momentarily considered as “critical”, and switches a sensor signal formed on the basis of the momentarily relevant or critical signal to the sensor signal output. In comparison to conventional systems, in which two sensors are each separately wired with the central electronic control unit of the vehicle air conditioner, the wiring expenditures are cut in half with the present invention. In addition, the data quantity to be processed in the central control unit of the vehicle air conditioner is reduced because the electronic sensor unit “on the input side” “transmits” only the momentarily relevant measuring signal to the electronic control unit of the vehicle air conditioner, or only an electric sensor signal formed on the basis of the momentarily relevant measuring signal is transmitted to the central electronic control unit.
As mentioned above, the sensor array may be a combined pressure/temperature sensor array. The housing of the combined pressure/temperature sensor array contains a pressure sensor and a temperature sensor, as well as the electronic sensor unit for analyzing the sensor signals and for “conditioning” the output signal. The electric output signal of the sensor basically represents a pressure signal which, as required, contains certain information of a temperature signal by a corresponding conversion into an “equivalent pressure signal”, which will be explained in greater detail in the following.
It is explicitly pointed out that the invention is not limited to a sensor array having two sensor elements. The sensor array may also have more than two sensor elements, which each measure a physical parameter. The analyzing module would then determine the momentarily relevant parameter from the more than two physical parameters according to a corresponding selection logic and form the sensor output signal on the basis of the momentarily relevant parameter.
Advantageous embodiments and further developments of the invention are described and claimed herein.
Other objects, advantages and novel features of the present invention will become apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawings.
a to 11a are views of various measuring signal courses; and
b to 11b are views of sensor signal courses assigned to
A housing of a sensor array 14 is connected to the fluid pipe 3, which sensor array 14 has a pressure sensor 15, a temperature sensor 16 and an electronic sensor unit (not shown) to which the two sensors 15, 16 are connected. The sensor array 14 has an electric signal output which is connected with an electronic control unit 18 by way of a signal line 17. A control output 19 of the electronic control unit 18 is connected with the refrigerant compressor 2. The electronic control unit 18 controls the refrigerant compressor 2, among others, as a function of the refrigerant pressure and the refrigerant temperature in the fluid pipe 3.
In the following, the method of operation of the refrigerant cycles 1 illustrated in
The diagrams of
In CO2 refrigerant cycles, as they are illustrated in
In
Furthermore, a lower temperature limit value θ1 and an upper temperature limit value θ2 are indicated. The broken line illustrates the course of the refrigerant temperature which in
Refrigerant temperatures which are less than θ1, that is, less than the lower temperature limit value, are always considered to be “noncritical”. When the refrigerant temperature measured by the temperature sensor 16 (compare
a shows another situation in which the measured refrigerant temperature θ is always less than the lower temperature limit value θ1 and therefore noncritical. The measured refrigerant pressure p temporarily exhibits a rise in the pressure range p1<p<p2. If, as illustrated in
Since the lower pressure limit value p1 is exceeded, the electronic control unit 18 controls or regulates the capacity of the refrigerant compressor 2 downward, so that the operating pressure p again falls below the lower pressure limit value p1 and the refrigeration cycle 1 operates again in the normal pressure range p<p1. As an alternative or in addition, it may be provided that, when the lower pressure limit value p1 is exceeded, the electronic control unit 18 triggers an externally controllable expansion element 7, as illustrated in the embodiments of
In the above-explained operating conditions, the refrigerant temperature was always in the normal range; that is below the lower temperature limit value θ1, with the result that the operating pressure was always considered to be the relevant parameter and an electric signal p1 formed on the basis of the measured operating pressure was always present at the signal output of the sensor array 14.
In the following, situations will be explained in which the refrigerant temperature rises above the “normal temperature range.” In the case of CO2 air conditioners, the operating temperature θ of the refrigerant behind (downstream of) the refrigerant compressor 2 and in front of (upstream of) the gas cooler 4 (compare
If the refrigerant temperature θ exceeds the upper temperature limit value θ2 or if the refrigerant temperature θ is in a temperature range between θ1 and θ2 for a time duration which is longer than the defined maximal time duration tmax, if, as illustrated in
Therefore, as illustrated in
The refrigerant temperature θ and the refrigerant pressure p in the refrigerant cycle 1 act independently of one another. As illustrated in
As long as the temperature θ of the refrigerant is below the lower temperature limit value θ1, the sensor array 14 always emits an electric signal ps formed on the basis of the operating pressure p. A “balancing” with the operating temperature θ or a taking into account of the operating temperature θ therefore does not take place.
This is reflected by the sensor signal ps (
Starting at the point in time t3, the refrigerant temperature is again in the normal temperature range. As a result, as illustrated in
a shows a situation in which the operating pressure p of the refrigerant remains in the normal range, that is, below P1, until the point in time t′2. At the point in time t1, the refrigerant temperature θ exceeds the lower temperature limit value θ1 and continues to rise. As illustrated in
At the point in time t′2, in addition, the operating pressure p of the refrigerant rises to a value which is between the lower pressure limit value p1 and the upper pressure limit value p2. This has the result that, starting at the point in time t′2, the refrigerant pressure is considered to be the relevant or critical parameter and the electric signal ps simulates the measured refrigerant pressure p. Thus, during the time period between t2 and t′2, a “balancing” of the pressure signal first takes place with the temperature signal to form an equivalent pressure signal. Starting at the point in time t′2, the electric signal ps “simulates” the pressure signal p without any balancing with the temperature signal.
Analogous to the above explanations, in a situation, as illustrated in
a shows a situation in which the refrigerant pressure remains in the normal range, that is, below the lower pressure limit value p1, until the point in time t′2. At first, the refrigerant temperature rises continuously and, at the point in time t1, exceeds the lower temperature limit value θ1. Subsequently, the temperature continues to rise. After a time period tmax, the refrigerant temperature is considered to be the critical or relevant signal. As illustrated in
As illustrated in
a shows a situation in which the operating pressure p remains in a normal range, that is, below the lower pressure limit value p1, until the point in time t′2. In contrast, the refrigerant temperature θ rises relatively rapidly and, at the point in time t2, exceeds the upper temperature limit value θ2. Until the point in time t2, the refrigerant pressure p is considered to be the relevant or critical parameter. Since, at the point in time t2, the refrigerant temperature θ exceeds the upper pressure limit value θ2, the refrigerant temperature θ is considered to be the relevant or critical parameter starting at the point in time t2. Therefore, as illustrated in
The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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103 45 835 | Oct 2003 | DE | national |
This application is a continuation of PCT Application No. PCT/EP2004/010705 filed on Sep. 22, 2004, which claims priority to German Application No. 103 45 835.2 filed Oct. 2, 2003, the disclosures of which are incorporated by reference herein.
Number | Name | Date | Kind |
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20030000244 | Dienhart et al. | Jan 2003 | A1 |
Number | Date | Country |
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100 35 458 | Feb 2001 | DE |
101 45 669 | Mar 2003 | DE |
Number | Date | Country | |
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20060168977 A1 | Aug 2006 | US |
Number | Date | Country | |
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Parent | PCT/EP2004/010705 | Sep 2004 | US |
Child | 11393890 | US |