Autonomous vehicles typically include a variety of sensors. Some sensors detect internal states of the vehicle, for example, wheel speed, wheel orientation, and engine and transmission variables. Some sensors detect the position or orientation of the vehicle, for example, global positioning system (GPS) sensors; accelerometers such as piezo-electric or microelectromechanical systems (MEMS); gyroscopes such as rate, ring laser, or fiber-optic gyroscopes; inertial measurements units (IMU); and magnetometers. Some sensors detect the external world, for example, radar sensors, scanning laser range finders, light detection and ranging (LIDAR) devices, and image processing sensors such as cameras. A LIDAR device detects distances to objects by emitting laser pulses and measuring the time of flight for the pulse to travel to the object and back. When sensor lenses, covers, and the like become dirty, smudged, etc., sensor operation can be impaired or precluded.
A sensor assembly includes a housing defining a chamber and having an air inlet. A blower is disposed in the chamber and is in fluid communication with the air inlet. The blower is positioned to direct air in a flow direction. A sensor is disposed in the chamber and has a lens. The sensor is spaced from the blower. An air nozzle is aimed to direct air across the lens. A duct is disposed in the chamber and is coupled to the blower and the air nozzle. The duct extends from the blower in a departure direction oblique to the flow direction.
The sensor assembly may include a fluid nozzle aimed to direct fluid across the lens.
The fluid nozzle may be is circumferentially spaced from the air nozzle about the lens.
The fluid nozzle may be oblique to the air nozzle. The fluid nozzle may be shaped to spray fluid in a flat-fan pattern. The air nozzle may be shaped to discharge air in a flat-fan pattern.
The air nozzle may be shaped to discharge air in a flat-fan pattern.
The duct may extend transverse to the flow direction at the nozzle.
The sensor assembly may include a second sensor disposed in the chamber and having a second lens. The second sensor may be spaced from the sensor and the blower. A second air nozzle may be aimed to direct air across the second lens. A second duct may be disposed in the chamber and may extend from the blower to the second air nozzle. The second duct may be coupled to the blower and the second air nozzle. The second duct may extend from the blower in a second departure direction oblique to the flow direction and transverse to the departure direction.
A vehicle includes a roof and a housing supported by the roof. The housing defines a chamber and has an air inlet. A blower is disposed in the chamber and is in fluid communication with the air inlet. The blower is positioned to direct air in a flow direction. A sensor is disposed in the chamber and has a lens. The sensor is spaced from the blower. An air nozzle is aimed to direct air across the lens. A duct is disposed in the chamber and is coupled to the blower and the air nozzle. The duct extends from the blower in a departure direction oblique to the flow direction.
The vehicle may include a fluid nozzle aimed to direct fluid across the lens. The fluid nozzle may be circumferentially spaced from the air nozzle about the lens. The fluid nozzle may be oblique to the air nozzle. The fluid nozzle may be aimed to direct fluid generally parallel to ambient airflow during forward motion of the vehicle. The air nozzle may be aimed to direct air generally parallel to ambient airflow during forward motion of the vehicle.
The air nozzle may be aimed to direct air generally parallel to ambient airflow during forward motion of the vehicle.
The duct may extend transverse to the flow direction at the nozzle.
The vehicle may include a second sensor disposed in the chamber and having a second lens. The second sensor may be spaced from the sensor and the blower. A second air nozzle may be aimed to direct air across the second lens. A second duct may be disposed in the chamber and may extend from the blower to the second air nozzle. The second duct may be coupled to the blower and the second air nozzle. The second duct may extend from the blower in a second departure direction oblique to the flow direction and transverse to the departure direction.
With reference to the Figures, wherein like numerals indicate like parts throughout the several views, a sensor assembly 12 for a vehicle 10 includes a housing 14 defining a chamber 16 and having an air inlet 18. A blower 20 is disposed in the chamber 16 and is in fluid communication with the air inlet 18. The blower 20 is positioned to direct air in a flow direction F. A sensor 22 is disposed in the chamber 16 and has a lens 24. The sensor 22 is spaced from the blower 20. An air nozzle 26 is aimed to direct air across the lens 24. A duct 28 is disposed in the chamber 16 and is coupled to the blower 20 and the air nozzle 26. The duct 28 extends from the blower 20 in a departure direction D oblique to the flow direction F.
The sensor assembly 12 uses fluid for cleaning the lens 24 of the sensor 22, which can improve the quality of data gathered by the sensor 22. Additionally, the sensor assembly 12 uses air for cleaning and/or drying the lens 24 of the sensor 22, e.g., by pushing debris and/or liquid droplets off the sensor 22. Advantageously, the duct 28 extends from the blower 20 to the air nozzle 26 and is coupled to the blower 20 and the air nozzle 26, which maintains pressure within the duct 28. Maintaining the pressure between the blower 20 and the air nozzle 26 allows air to exit the air nozzle 26 at a velocity sufficient to clean and/or dry the lens 24 of the sensor 22. Additionally, the duct 28 is oblique to the blower 20 at the blower 20, which can satisfy packaging constraints within the chamber 16 while minimizing flow loss through the duct 28. Being oblique to the blower 20 at the blower 20 allows the duct 28 to reduce flow loss through the duct 28 as compared to a duct that extends perpendicular to a blower at the blower. The duct 28 may extend at any suitable oblique angle relative to the blower 20. That is, the duct 28 may extend at any one of several different oblique angles relative to blower 20 to minimize flow loss through the duct 28 based on the duct 28 being disposed in one of several locations with the chamber 16 and packaging constraints associated with the respective location.
With reference to
The vehicle 10 defines a longitudinal axis A1, e.g., extending between a front and a rear of the vehicle 10. The vehicle 10 defines a lateral axis A2, e.g., extending between a left side and a right side of the vehicle 10. The vehicle 10 defines a vertical axis A3, e.g., extending between a top and a bottom of the vehicle 10. The longitudinal axis A1, the lateral axis A2, and the vertical axis A3 are perpendicular to each other.
The vehicle 10 may be an autonomous or semi-autonomous vehicle. A vehicle computer can be programmed to operate the vehicle 10 independently of the intervention of a human driver, completely or to a lesser degree. The vehicle computer may be programmed to operate a propulsion, brake system, steering, and/or other vehicle systems based at least in part on data received from one or more sensors 22, as well as a scanning sensor 30 described below. For the purposes of this disclosure, autonomous operation means the vehicle computer controls the propulsion, brake system, and steering without input from a human driver; semi-autonomous operation means the vehicle computer controls one or two of the propulsion, brake system, and steering and a human driver controls the remainder; and nonautonomous operation means a human driver controls the propulsion, brake system, and steering.
The vehicle 10 includes a body 32. The vehicle 10 may be of a unibody construction, in which a frame and the body 32 of the vehicle 10 are a single component. The vehicle 10 may, alternatively, be of a body-on-frame construction, in which the frame supports the body 32 that is a separate component from the frame. The frame and body 32 may be formed of any suitable material, for example, steel, aluminum, etc.
The body 32 includes body panels 34 partially defining an exterior of the vehicle 10. The body panels 34 may present a class-A surface, e.g., a finished surface exposed to view by a customer and free of unaesthetic blemishes and defects. The body panels 34 include, e.g., a roof, etc.
The housing 14 is attachable to the vehicle 10, e.g., to one of the body panels 34 of the vehicle 10, e.g., the roof. The sensors 22 and the scanning sensor 30 are supported by and/or disposed in the housing 14. The housing 14 may be shaped to be attachable to the roof, e.g., may have a shape matching a contour of the roof. The housing 14 may be attached to the roof, which can provide the sensors 22 and the scanning sensor 30 with an unobstructed field of view of an area around the vehicle 10. The housing 14 may be formed of, e.g., plastic or metal.
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The housing upper piece 36 includes a central opening 40 that exposes the housing lower piece 38. The central opening 40 is round, e.g., has a circular or slightly elliptical shape. The housing upper piece 36 and the housing lower piece 38 are each monolithic. For the purposes of this disclosure, “monolithic” means a single-piece unit, i.e., a continuous piece of material without any fasteners, joints, welding, adhesives, etc., fixing multiple pieces to each other. For example, the housing upper piece 36 and the housing lower piece 38 may be stamped or molded as a single piece.
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The blower 20 may include an electric motor, a fan, or other suitable structure for moving air. The blower 20 moves air in a flow direction F, e.g., between an intake and an exhaust, as shown in
The blower 20 may be coupled to and in fluid communication with any suitable number of ducts 28, e.g., one or more. As one example, the blower 20 may be coupled to and in fluid communication with one duct 28. In such an example, the blower 20 may blow air into the duct 28, e.g., such that the blower 20 creates a positive pressure in the duct 28. As another example, the blower 20 may be coupled to and in fluid communication with two ducts 28, as shown in
The sensor assembly 12 may include any suitable number of blowers 20. For example, the sensor assembly 12 may include one blower 20 for each sensor 22. In such an example, each blower 20 may blow air across one respective sensor 22. As another example, the sensor assembly 12 may include fewer blowers 20 than sensors 22, as shown in
With reference to
The duct 28 extends from a first end 54 to a second end 56, as shown in
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The sensor assembly 12 may include a same number of ducts 28 as sensors 22. The sensors 22 may be spaced from each other within the chamber 16 such that each duct 28 extends toward one respective sensor 22. In an example in which two ducts 28a, 28b are coupled to one blower 20, as shown in
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The scanning sensor 30 may be disposed outside the housing 14. The scanning sensor 30 protrudes upward from the housing upper piece 36, as shown in
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The sensor assembly 12 may include a plurality of casings 44. Each casing 44 may be disposed in the chamber 16 and mounted to one respective sensor 22. The casing 44 extends completely around the sensor 22. That is, the casing 44 shields the sensor 22 from the chamber 16.
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The casing 44 is attached to the sensor 22. Specifically, the base portion 46 of the casing 44 is attached to the sensor 22, and the rest of the casing 44 is not attached to the sensor 22, as shown in
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The air nozzle 26 is aimed across and at the lens 24 so that air strikes the lens 24 at a shallow angle, e.g., less than 10°. Additionally, the air nozzle 26 may be aimed so that a direction of airflow from the air nozzle 26 is generally parallel to an ambient airflow Am during forward motion of the vehicle 10. That is, the air nozzles 26 may be aimed to direct airflow in various directions, e.g., based on a position of a respective sensor 22 relative to the vehicle 10. As used herein, “generally parallel” means that a horizontal component of the airflow from the air nozzle 26 is parallel to the ambient airflow Am during forward motion of the vehicle 10, even if the airflow from the air nozzle 26 has a vertical component that is transverse to the ambient airflow Am. This arrangement can help minimize interference of the airflow from the air nozzle 26 by the ambient airflow Am during forward motion of the vehicle 10.
With continued reference to
The spray pattern may cause the airflow from the air nozzle 26 to form an air curtain across the lens 24. For the purposes of this disclosure, an “air curtain” means a layer of moving air that has a width significantly greater than a thickness, that is close to a surface, and that is moving generally parallel to the surface. An air curtain can, for example, remove debris from the lens 24 as well as prevent debris from contacting the lens 24. As another example, the air curtain can dry, defog, and/or defrost the lens 24.
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The reservoir 62 may be a tank fillable with liquid, e.g., washer fluid for window cleaning. The reservoir 62 may be disposed in a front of the vehicle 10, specifically, in an engine compartment forward of a passenger cabin. Alternatively, the reservoir 62 may be disposed in the housing 14, e.g., in the chamber 16. The reservoir 62 may store the washer fluid only for supplying the sensor assembly 12 or also for other purposes, such as supply to the windshield.
The pump 64 forces the washer fluid through the supply lines 66 to the valves 68 and then to the fluid nozzles 70 with sufficient pressure that the washer fluid sprays from the fluid nozzles 70. The pump 64 is fluidly connected to the reservoir 62. The pump 64 may, for example, be attached to or disposed in the reservoir 62.
The supply lines 66 can extend from the pump 64 to the valves 68, and from the valves 68 to the fluid nozzles 70. A separate supply line 66 extends from each valve 68 to the respective fluid nozzle 70. The supply lines 66 may be, e.g., flexible tubes.
The valves 68 are independently actuatable to open and close, to permit the washer fluid to flow through or to block the washer fluid; i.e., each valve 68 can be opened or closed without changing the status of the other valves 68. Each valve 68 is positioned to permit or block flow from the reservoir 62 to a respective one of the fluid nozzles 70. The valves 68 may be any suitable type of valve, e.g., ball valve, butterfly valve, choke valve, gate valve, globe valve, etc.
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The fluid nozzle 70 is aimed across and at the lens 24 so that fluid strikes the lens 24 at a shallow angle, e.g., less than 10°. That is, the fluid nozzle 70 is aimed to direct fluid across the lens 24. Additionally, the fluid nozzle 70 may be aimed so that a direction of fluid from the fluid nozzle 70 is generally parallel to the ambient airflow Am during forward motion of the vehicle 10. This arrangement can help minimize interference of the fluid by the ambient airflow Am during forward motion of the vehicle 10.
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The direction of discharge C2 of the fluid nozzle 70 is different than, i.e., transverse to, the direction of discharge C1 of the air nozzle 26. For example, the fluid nozzle 70 may be circumferentially spaced from the air nozzle 26 about the axis A. As one example, the fluid nozzle 70 may be oblique to the air nozzle 26. This arrangement may assist in positioning the fluid nozzle 70 such that the fluid nozzle 70 does not interfere with the airflow from the air nozzle 26 and that sprayed fluid can contact the lens 24 at the desired shallow angle.
The disclosure has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. The adjectives “first” and “second” are used throughout this document as identifiers and are not intended to signify importance or order. Many modifications and variations of the present disclosure are possible in light of the above teachings, and the disclosure may be practiced otherwise than as specifically described.