The present application is based on and claims priority to Japanese Patent Application No. 2007-223161 filed on Aug. 29 2007, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates to a sensor chip and, more particularly to a sensor chip having a sensor element and a control circuit both of which are formed in a same semiconductor substrate.
2. Description of Related Art
Japanese Patent Application Publication Number 2004-264205, corresponding to U.S. Pat. No. 7,250,760, recites a sensor chip including a sensor element and a control circuit for controlling the sensor element. The sensor element and the control circuit are formed in a same semiconductor substrate.
As shown in
In the MRE forming region 91, a contact element is formed in the silicon oxidation film 42. An aluminum line element 47 having a film shape is formed on the principal surface of the P type semiconductor substrate 9. The aluminum line element 47 is formed by vapor deposition and is patterned by photo-etching. A ferromagnetic film 48 is formed above the silicon oxidation film 42 and the aluminum line element 47 by vacuum deposition. The ferromagnetic film 48 is made of Ni—Co alloy or Ni—FE alloy, and functions as an MRE. An electric circuit is provided by electrical connection between circuit elements such as the NPN transistor, a PNP transistor (not shown), a diffusion resistor or a capacitor through the aluminum line element 47.
The sensor chip 90 shown in
An insulation protection film 49 is formed on a surface of the sensor chip 90. When the sensor chip 90 is placed adjacent to a rotator, the sensor chip 90 can easily become electrically charged due to external static electricity. For example, when the sensor chip 90 having the NPN bipolar transistor element is electrically charged, a channel is formed between the P+ type element separation region 43 and the P+ type diffusion region 44. Accordingly, a parasitic transistor may operate and generate a leak current. An output from the NPN bipolar transistor element of the sensor chip 90 may easily fluctuate.
In view of the above described and other difficulties, it is an objective of the present invention to provide a sensor chip that restricts an abnormal characteristic and an increase in manufacturing cost.
According to a first aspect of the present invention, a sensor chip is provided that includes a sensor element and a control circuit formed in a same semiconductor substrate. The control circuit is configured to control the sensor element. The control circuit includes multiple circuit elements spaced away from each other by P-N junction isolation. The sensor chip further includes a conductivity film disposed over and surrounding at least one of the multiple circuit elements. The conductivity film is capable of having an electric potential fixed to a predetermined value.
According to the above sensor chip, the multiple circuit elements are spaced away from each other by P-N junction isolation and the conductivity film is located over and surrounds the multiple circuit elements. The electrical potential of the conductivity film is fixed to the predetermined value when, for example, the sensor chip is energized. When the sensor chip is placed in an environment where parts can easily become electrically charged, parts around the circuit element surrounded by the conductivity film are resistant to becoming electrically charged due to the electrical potential of the conductivity film. Even when the parts are electrically charged, the electrical potential of the conductivity film restricts an influence of stored charges on the circuit element surrounded by the conductivity film. The electrical potential of the conductivity film restricts an abnormal characteristic in the circuit element.
According to a second aspect of the present invention, a magnetic sensor chip is provided. The magnetic sensor includes a semiconductor substrate having a principal surface. The magnetic sensor further includes a magneto-resistance element for sensing a magnetic field. The magneto-resistance element is formed in a surface portion of the principal surface of the semiconductor substrate. The magnetic sensor further includes a control circuit for controlling the magneto-resistance element. The control circuit is formed in another surface portion of the principal surface of the semiconductor substrate. The control circuit and the magneto-resistance element are spaced away from each other by PN junction isolation. The control circuit includes multiple circuit elements spaced away from each other by PN junction isolation. The magnetic sensor further includes multiple insulating layers respectively disposed on the plurality of circuit elements. The magnetic sensor further includes multiple conductivity film respectively disposed on the plurality of insulating layer so that the plurality of insulating layer respectively located between the plurality of conductivity film and the plurality of circuit elements. Each conductivity film has an electric potential grater than or equal to the electric potential of the corresponding circuit element when the control circuit is energized. The electric potential of each conductivity film restricts an operation of a parasitic element in the control circuit when an electric filed resulting from external static electricity is applied to the control circuit. The magneto-resistance element and the plurality of conductivity films are made of a same material and formed at a same time.
According to the above magnetic sensor chip, each of the multiple conductivity films are located over and surround respective ones of the multiple circuit elements. The electrical potential of each conductivity film is fixed to the predetermined value when, for example, the magnetic sensor chip is energized. When the magnetic sensor chip is placed in an environment where parts can easily become electrically charged, the electrical potential of the conductivity film effectively prevent parts in the control circuit from being electrically charged. Even when the parts are electrically charged, the electrical potentials of the conductivity films restrict an influence of stored charges on the control circuit. The electrical potential restricts an abnormal characteristic in the circuit element such as an operation of a parasitic element. Since the magneto-resistance element and the plurality of conductivity films are made of a same material and formed at a same time, it is possible to suppress an increase in manufacturing cost.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
An influence of the electrical charging on a sensor chip is described below with reference to
As shown in
The above effect of the electrical charging may be restricted by shielding the sensor chip in such a manner that a conductive film is buried in a package receiving the sensor chip. However, the shielding of the sensor chip by using the package requires a special configuration for fixing an electric potential of the conductive film buried in the package. The configuration of the package may become complex and the manufacturing cost may increase. Moreover, another part may have a parasitic capacitance, and as a result, tolerance for noise may not increase. In view of the above and other difficulties, a sensor chip is described below that can restrict an abnormal characteristic and an increase in manufacturing cost.
A sensor chip according to exemplary embodiments is described below with reference to the accompanying drawings.
A sensor chip 100 illustrated in
As shown in
The sensor element 31 includes a ferromagnetic film 16 made of Ni—Co alloy, Ni—FE alloy or the like.
The control circuit 32 includes multiple circuit elements spaced away from each other by PN junction isolation. The PN junction isolation is provided by P+ type element separation regions 43. In
As described above, as shown in
In the sensor chip 100, the conductivity film 21 to 23 is disposed over all circuit elements 32a to 32c illustrated in
Alternatively, the sensor chip may have the following configuration. The conductivity films may be disposed over more then one circuit element of the multiple circuit elements of the control circuit 32. The conductivity films may be spaced away from each other. Electric potentials of the conductivity films may be different from each other. In the above case, regarding each circuit element, it is possible to appropriately set the electrical potential to be applied to each conductivity film and to efficiently prevent the circuit element from being electrically charged and having an abnormal characteristic. When the electrical potential of the conductivity film for each circuit element is individually set, the electric potential of the conductivity film may be maximum among parts of the above-described circuit element.
Modifications according to the exemplary embodiments are described below with reference to
(First Modification)
A first modification is described below with reference to
(Second Modification)
A second modification is described below with reference to
(Third Modification)
A third modification is described below with reference to
In the sensor chip 100 illustrated in
(Fourth Modification)
A fourth modification is described below with reference to
In the above exemplary embodiments and modifications, a layer of each conductivity film 21 to 23, 24a to 26a, 27 is different from that of the line element 47a to 47e. Accordingly, it is possible to restrict short-circuiting between the conductivity film 21 to 23, 24a to 26a, 27 and the line element 47a to 47e. Forming the above conductivity film 21 to 23, 24a to 26a, 27 can be performed by known semiconductor processing. Thus, it is possible to suppress an increase in manufacturing cost. The conductivity films 21 to 23, 24a to 26a, 24b to 26b, 27 is made of electrically-conductive material such as polycrystalline silicon, titanium-tungsten alloy, aluminum, or the like. The above materials are widely used in manufacturing a semiconductor device. The use of the above materials can suppress an increase in manufacturing cost.
The conductivity films 21 to 23, 24a to 26a, 24b to 26b, 27 and the ferromagnetic film 16 may be made of the same material and may be formed at the same time. According to the above manners, processes for manufacturing the ferromagnetic film 31 and the conductivity films 21 to 23, 24a to 26a, 24b to 26b, 27 are designed to a common process. Thereby, it is possible to suppress an increase in manufacturing cost.
As described above, according to the above embodiments and modifications, the sensor chip includes the sensor element and the control circuit for the sensor element formed in the same semiconductor substrate. The sensor chip is configured such that the conductivity film protects the circuit element from the influence of electric charging due to, for example, static electricity. The sensor chip can be manufactured at a low cost.
In view of the above, the sensor chip according to the above embodiments and modifications can be suitable for use in an environment where parts easily become electrically charged. As illustrated in
The disclosure described herein has the following aspects.
According to a first aspect of the disclosure, a sensor chip is provided that includes a semiconductor substrate 10, a sensor element 31 formed in the semiconductor substrate 10, and a control circuit 32 for controlling the sensor element 31. The control circuit 32 and the sensor element 31 are formed in the same semiconductor substrate 10. The control circuit 32 has multiple circuit elements 32a to 32j spaced away from each other by P-N junction isolation. The sensor chip further includes a conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 disposed over and surrounding at least one of the circuit elements 32a to 32j. An electric potential of the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 is fixed to a predetermined value.
According to the above sensor chip, the multiple circuit elements 32a to 32j are spaced away from each other by P-N junction isolation and the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 is located over and surrounds the multiple circuit elements 32a to 32j. The electrical potential of the conductivity film is fixed to the predetermined value when, for example, the sensor chip is energized. When the sensor chip is placed in an environment where parts can easily become electrically charged, parts around the circuit element surrounded by the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 are resistant to becoming electrically charged due to the electrical potential of the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27. Even when the parts are electrically charged, the electrical potential of the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 restricts an influence of stored charges on the circuit element surrounded by the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27. The electrical potential of the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 restricts an abnormal characteristic in the circuit element 32a to 32j.
Alternatively, the circuit element 32a to 32j may include a first conductivity type region and a second conductivity type region. The conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 covers a portion of the first conductivity type region, the portion being located between the second conductivity type region.
Alternatively, each circuit element 32a to 32j may include one of a bipolar transistor element and a resistance element.
Alternatively, the sensor chip may further include a wiring layer 47a to 47e disposed in a first layer of the semiconductor substrate 10 and connected with the circuit elements 32a to 32j. The conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 is disposed in a second layer of the semiconductor substrate 10. The first layer is different from the second layer.
Alternatively, the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 may be made of a material selected from the group consisting of polycrystalline silicon, titanium-tungsten, and aluminum.
Alternatively, each sensor element 31 may include a magneto-resistance element 31. Each magneto-resistance element 31 and the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 are made of a same material and formed at a same time.
Alternatively, the same material may include one of nickel-iron alloy and nickel-cobalt alloy.
Alternatively, the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 may have a substantially ring shape and surrounds a periphery of the at least one of the circuit elements 32a to 32j.
Alternatively, the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 may substantially cover a whole surface of the at least one of the circuit elements 32a to 32j.
Alternatively, the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 may include a first-film part 21 to 23, 24a to 26a, 24b, 26b, 27 and a second film part 21 to 23, 24a to 26a, 24b, 26b, 27 spaced away from each other. The plurality of circuit elements 32a to 32j includes a first circuit element and a second circuit element. The first film part 21 to 23, 24a to 26a, 24b, 26b, 27 is disposed over the first circuit element 32a to 32j. The second film part 21 to 23, 24a to 26a, 24b, 26b, 27 is disposed over the second circuit element 32a to 32j. An electric potential of the first film part 21 to 23, 24a to 26a, 24b, 26b, 27 is fixed to a first predetermined value. An electric potential of the second film part 21 to 23, 24a to 26a, 24b, 26b, 27 is fixed to a second predetermined value.
Alternatively, the electric potential applied to the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 may be greater than or equal to that applied to the at least one of the circuit elements 32a to 32j.
Alternatively, the sensor chip may be located adjacent to a rotator and may be used for measuring a change in magnetic filed, the change being caused by rotation of the rotator. The sensor element 31 includes a magnetic sensor element 31 for sensing the magnetic field.
Alternatively, the sensor chip may be mounted to a vehicle.
Alternatively, the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 may include multiple film parts, each of which is disposed over each circuit element 32a to 32j. The conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 restricts generation of a parasitic element and a leakage current in the control circuit, the generation being caused by external static electricity.
According to a second aspect of the disclosure, a magnetic sensor chip is provided that includes: a semiconductor substrate 10 having a principal surface; a magneto-resistance element 31 for sensing a magnetic field, the magneto-resistance element 31 being formed in a surface portion of the principal surface of the semiconductor substrate 10; a control circuit 32 for controlling the magneto-resistance element 31, the control circuit 32 being formed in another surface portion of the principal surface of the semiconductor substrate 10, the control circuit 32 and the magneto-resistance element 31 being spaced away from each other by PN junction isolation, the control circuit 32 including multiple circuit elements 32a to 32j spaced away from each other by PN junction isolation; multiple insulating layers 12 respectively disposed on the multiple circuit elements 32a to 32j; and multiple conductivity films 21 to 23, 24a to 26a, 24b, 26b, 27 each of which are disposed respectively on ones of the multiple insulating layers 12 so that each of the multiple insulating layers 12 are located respectively between each of the multiple conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 and each of the multiple circuit elements 32a to 32j. An electric potential of each conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 is greater than or equal to that of the corresponding circuit element when the control circuit 32 is energized. The electric potential of each conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 restricts an operation of a parasitic element in the control circuit 32 when an electric filed resulting from external static electricity is applied to the control circuit 32. The magneto-resistance element 31 and the multiple conductivity films 21 to 23, 24a to 26a, 24b, 26b, 27 are made of a same material and formed at a same time.
According to the above magnetic sensor chip, each of the multiple conductivity films 21 to 23, 24a to 26a, 24b, 26b, 27 are located over and surround respective ones of the multiple circuit elements 32a to 32j. The electrical potential of each conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 is fixed to the predetermined value when, for example, the magnetic sensor chip is energized. When the magnetic sensor chip is placed in an environment where parts can easily become electrically charged, the electrical potential of the conductivity film 21 to 23, 24a to 26a, 24b, 26b, 27 effectively prevent parts in the control circuit from being electrically charged. Even when the parts are electrically charged, the electrical potentials of the conductivity films 21 to 23, 24a to 26a, 24b, 26b, 27 restrict an influence of stored charges on the control circuit 32. The electrical potential restricts an abnormal characteristic in the circuit element 32a to 32j such as an operation of a parasitic element. Since the magneto-resistance element 31 and the multiple conductivity films 21 to 23, 24a to 26a, 24b, 26b, 27 are made of a same material and formed at a same time, it is possible to suppress an increase in manufacturing cost.
While the invention has been described above with reference to various embodiments thereof, it is to be understood that the invention is not limited to the above described embodiments and construction. The invention is intended to cover various modification and equivalent arrangements. In addition, while the various combinations and configurations described above are contemplated as embodying the invention, other combinations and configurations, including more, less or only a single element, are also contemplated as being within the scope of embodiment.
Number | Date | Country | Kind |
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2007-223161 | Aug 2007 | JP | national |