The invention relates to a sensor device for detecting flowable media, in particular in the form of fluids, which can be received in pressure devices, such as pressure containers or pressure lines, said sensor device having at least one sensor element. The invention further relates to a pressure device, in particular in the form of a pressure container or a pressure line as well as a measuring method for operating the sensor device in a pressure device.
Flowable media as defined by the present invention are frequently and especially used in drive technology, for example as a lubricant and/or coolant or as a pressurizing medium in hydraulic systems in order to transfer energy from a pressurizing medium source to a load. Here, flowable media are located in pressure devices, such as pressure containers or pressure lines. Pressure containers in particular can fulfill the widest variety of tasks in such hydraulic systems and, for example, may be used for energy storage, the provision of a fluid reserve, the emergency actuation of loads, shock absorption and the like. In addition to knowledge of the physical operating parameters such as pressure or flow rates in the aforementioned pressure devices, the safe and proper operation of a hydraulic system requires information about the quality of the flowable media in the hydraulic system or information as well about the presence of flowable media in regions of the aforementioned pressure devices or in regions of the hydraulic system respectively.
DE 101 52 777 A1 describes an apparatus for determining the quality of a medium, in particular of a lubricant and/or coolant, having multiple sensors, which emit an electrical output signal as a function of the respective sensor-specific input variable, wherein one sensor is a temperature sensor, which emits an output signal that is essentially only dependent on the temperature of the medium and in particular, is essentially independent of the quality of the medium. An additional sensor emits an output signal that is dependent both on the quality of the medium and on the temperature of the medium. The sensors used are disposed on a common substrate that can be submerged in the respective medium that is to be tested. The apparatus formed in this way makes it possible to determine the quality-determining parameters of flowing media independent of the current temperature of said media.
DE 10 2009 010 775 A1 describes a pressure device in the form of a hydraulic accumulator for accommodating at least a partial volume of pressurized fluid, in particular a hydropneumatic accumulator, wherein the hydraulic accumulator has a housing having at least one connection point for connecting the hydraulic accumulator to a hydraulic device. Data memory is a component of the hydraulic accumulator such that the data saved to the data memory can be read electronically by means of a reading and/or writing device disposed outside the hydraulic accumulator. The operating condition of the hydraulic accumulator can thereby be reliably determined and monitored, preferably can also be carried out in an automated manner, and can be controlled by a control device.
If a sensor device is only used to detect the presence of flowable media in pressure devices of hydraulic systems and/or the type of flowable medium present, these known sensor devices present costly and complex solutions for this application.
DE 35 00 098 A 1 discloses a sensor device conforming to its genre for detecting flowable media, in particular in the form of fluids, which can be received in pressure devices such as pressure containers or pressure lines, said sensing device having at least one sensor element, wherein that sensor element has an oscillation device, which is excited to produce oscillations under the influence of a magnetic field of a field generation device, the oscillation behavior of which oscillations changes upon the influx of the respective medium, and in that the change can be detected by a measuring device, wherein the field generation device is formed by a magnetic device and the measuring device is formed by at least one electromagnetic solenoid, wherein, in addition to an electrical voltage in the solenoid, the magnetic flux of the electromagnetic solenoid is influenced by the oscillations of the sensor element when that sensor element is excited.
The known solution has a complicated design and is therefore expensive and difficult to produce.
Starting from this prior art, the object of the invention is to specify a sensor device for detecting flowable media, in particular in the form of fluids, which can be received in pressure devices such as pressure containers or pressure lines, said sensing device being cost-effective and easy to produce, and being reliable in operation. The object of the present invention is also to specify a pressure device, in particular in the form of a pressure container or a pressure line, which is equipped with a sensor device for detecting flowable media, and the design of which is cost-effective, simple and robust. A further object of the invention is to provide a suitable measuring method.
These objects are achieved by the sensor device specified in claim 1 and by a pressure device specified in the coordinate independent claim, as well as by a measuring method for operating the sensor device according to a further independent claim.
According to the invention, it is provided that the oscillation device of the sensor element is formed in the manner of a reed switch or reed contact. Reed switches of this type can be purchased as inexpensive standard components on the market and, due to their simple structural design, it is possible to achieve a very good calibration and measurement value setting for measurement tasks by means of the respective reed device. In addition, the reed device of this type according to the invention can be compactly designed and in such a way, also can easily be accommodated for measurement tasks in the most cramped of installation conditions.
Reed switches and reed contacts preferably have two contact blades, which are enclosed by a casing, preferably in the form of a casing made out of glass, and at the same time form contact springs and a kind of solenoid armature. The contact activation of the contact blades is carried out by a magnetic field acting from the outside, which is electrically generated by a permanent magnet (reed contact) placed nearby in an associated solenoid coil (reed switch). The two contact blades are drawn towards one another by the effect of the magnetic field. As soon as the magnetic field decreases or a specific field strength is exceeded, the present relative contact of the contact blades opens up again due to the spring action. The contact blades can thereby oscillate freely. The electromagnetic solenoid or the magnetic field thereof, respectively, disposed near the contact blades, is modulated by the contact blades and a signal voltage is thereby generated in the same solenoid.
In an especially preferred exemplary embodiment, the respective reed switch or reed contact is formed of at least two preferably soft magnetic, elastic metal tongues, which move towards or away from one another respectively as the field strength of the magnet device increases or decreases and in such a way, are excited to produce oscillations. In so doing, at least one oscillation characteristic of the oscillations of the contacts changes upon the influx of the flowable medium, so that the flowable medium can be detected by means of the measuring and evaluation device. In an especially preferred exemplary embodiment of the sensor device, the measuring and evaluation device detects the absolute number of oscillations of the sensor element or the number of oscillations of the sensor element above a predeterminable threshold value of an oscillation amplitude, preferably as a function of the medium that is to be detected.
The measuring device is connected to the evaluation device, preferably by means of a data transmission path, which may be formed by a cable connection or radio link, for example. The evaluation device is preferably disposed outside the pressure device, for example, so that it can be connected in the easiest way possible to a display device visible on the outside. A radio link is understood here to mean, in particular, a connection of the measuring device to the evaluation device by means of electromagnetic waves.
The respective sensor element has an oscillation device, which is excited to produce oscillations under the influence of a field of a field generation device, the oscillation behavior of which oscillations changes upon the influx of the respective medium to be detected, wherein these changes can be detected by a measuring device for subsequent evaluation. This has the advantageous effect that it is possible to detect the presence and the kind of flowable medium in the simplest way possible, preferably in a pressure device of any design. The detection of flowable media can be used here in particular as a prerequisite for the use of safety functions or the control of operating procedures even in pressure devices having a complex design.
In an especially preferred exemplary embodiment of the sensor device, the field generation device is formed by a magnetic device and the measuring device is formed by at least one electromagnetic solenoid, wherein, in addition to an electrical voltage in the solenoid, the magnetic flux of the electromagnetic solenoid is influenced by the oscillations of the sensor element when that sensor element is excited. Preferably, the sensor element behaves here like a mechanical oscillator. A mechanical oscillator is defined in that this oscillator is brought out of static balance through the input of energy and subsequently released to obtain at least one oscillation, preferably to obtain a plurality of oscillations. A continuous conversion of energy takes place due to the oscillation process thus initiated.
In an especially preferred exemplary embodiment of the sensor device, the field generation device and the measuring device are combined to form a single component, preferably in the form of the electromagnetic solenoid. In this way, an especially compact and cost-effective sensor device can be built, which can be incorporated in even the smallest pressure devices and used there for the detection of flowable media. The electromagnetic solenoid thus serves both as an actuator and as a sensor in that, on the one hand, this solenoid excites the sensor element to perform oscillations, and on the other hand, a signal voltage is induced in said electromagnetic solenoid by the sensor element due to the modulation of the electromagnetic field of the electromagnetic solenoid by the sensor element.
In order to allow the flowable medium that is to be detected to reach the sensor element, the sensor element has a casing, preferably made out of a plastic or glass material, in which at least one opening is located for the influx of the flowable medium. It is sufficient that a single opening in the casing of the sensor element be provided, preferably, however, there will be at least two openings present. The respective opening is preferably formed in such a way that the result is a capillary action of the flowable medium, by means of which the flowable medium is drawn through the opening into the interior of the casing and towards the sensor element.
The energy for the operation of the sensor element and/or of the measuring device is preferably obtained from an electrical energy source such as an accumulator, for example in the form of a battery, or is obtained through an inductive coupling of the sensor element and the measuring device with an energy source of the evaluation device or from energy of the medium within the pressure device. In this case, the difference in electrical potentials, temperature differences, the relative speed between the sensor element and the flowing medium can be made use of, or energy can be obtained from pressure fluctuations in the medium. The supply of electrical energy from an electrical energy source to the sensor element and/or the measuring device can be obtained via an electrical feed line, which may be designed as a single-phase power supply, insofar as the device is used as a second electrode. The provision of energy for the operation of the sensor element and/or the measuring device from temperature differences in the flowable medium that is to be detected is preferably obtained by utilizing the Seebeck effect, for example by using a thermoelectric generator.
By means of a sensor device according to the invention, at least one flowable medium located in the pressure device can be detected, or an absence of such a flowable medium can be determined in a pressure device, in particular in the form of a pressure container or of a pressure line. In accordance with the sensor device according to the invention, a medium present in a media mixture (solution, suspension) and/or at least one medium flow can also be detected. In so doing, the respective pressure device can also be kept unpressurized or a vacuum may be applied thereto.
In this case, an evaluation device of the sensor device can be disposed on the sensor element of the pressure device. It is advantageous that the evaluation device is disposed outside the pressure device and that this evaluation device be connected to the sensor element with the aid of a data transmission path of the sensor device, preferably in the form of a cable connection or radio link. A unipolar or multipolar cable connection is suitable as a cable connection. However it can be advantageous to use a wireless data transmission path in the form of a radio link, with the aid of data transmission by means of radio waves, for example having a frequency of more than 100 MHz. This will result in a range of several meters with a corresponding transmission power and/or suitable frequency ranges.
In order to use the sensor device, a pressure device can be provided in the form of a hydraulic accumulator, for example in the form of a bellows accumulator, a membrane accumulator, a piston accumulator or a bladder accumulator, having at least one separator disposed in the accumulator housing of the hydraulic accumulator and preferably movably disposed, wherein the separator separates two adjacently disposed media chambers within the accumulator housing, containing different media, from one another.
The sensor device is then disposed in at least one media chamber of the accumulator in order to detect an inadvertent media inflow into this chamber, which periodically provides an indication of the current operating state of the hydraulic accumulator, for example by determining that the separator has a point of failure in the form of a tear, break or the like, with the result that the one medium (hydraulic oil) has flowed from its originating media chamber, through the separator into the other media chamber with the medium (nitrogen gas) therein and in this way, has impacted the working and energy storage capacity, which in some cases can also lead to a complete failure of the hydraulic accumulator.
Such a failure is then signaled by means of the evaluation device, for example to maintenance or operating personnel to initiate appropriate measures such as repairs or the replacement of the hydraulic accumulator. Depending on the overall size of the mechanical oscillator in use, the inadvertent infiltration of even the smallest amounts of foreign media into the separated media chamber containing the other medium can be reliably detected. Constant monitoring of the functional status of a pressure device is thereby readily possible with the aid of the sensor device according to the invention.
In an especially advantageous exemplary embodiment, a measuring method for operating the sensor device according to the invention has a nominal value compensation, for example carried out by the measuring and evaluation device, wherein the nominal value compensation accounts for a current pressure in the media chamber, in which the sensor element is mounted, and for a current temperature in at least one of the media chambers, which improves the reliability of the method.
The invention is explained in detail below with reference to an exemplary embodiment shown in the drawings. Shown are:
As
As
As
The sensor device 1 is principally designed in such a way that it is reusable even after the influx of media into the interior of the casing 39. Due to the simple design, the sensor element 11 can be produced very cost-effectively and therefor can also be used as a single-use sensor element 11, which can be replaced after an influx of media into the casing 39.
The energy for the operation of the sensor element 11 and of the measuring device 19 is provided by an electrical energy source 43 in the form of an accumulator, not described here in greater detail. In an embodiment of the data transmission path 29 in the form of a radio link, the energy for the operation of the sensor element 11 and of the measuring device 19 can also be obtained through an inductive coupling of the sensor element 11 and the measuring device 19 with an energy source of the evaluation device 27 or from energy of the medium 3, within the pressure device 5, such as from a difference in electrical potentials, from temperature differences in the medium 3, from the relative speed between the sensor element 11 and a flowing medium 3, or from pressure fluctuations in the medium.
In pressure devices 5, such as the pressure containers 7 shown in
In the exemplary embodiment of a pressure device 5, or of the pressure container 7, respectively, shown in
The measuring and evaluation device 19, 27 shown is able to carry out a nominal value compensation, which takes into account a current pressure in the media chamber 51 in which the sensor element 11 is located, and a current temperature in at least one of the media chambers 51, 53. Thus the impermeability of an accumulator bladder 61 can be established, preferably continuously, over the entire lifetime of said thereof with the aid of the sensor device 1 in addition to a measuring and evaluation device 19, 27. The sensor device and in particular the sensor element 11 are capable of detecting even the smallest transfer of media from the media chamber 53 outside the accumulator bladder 61 into the media chamber 51 within the accumulator bladder 61. For example, the infiltration of hydraulic oil or other material from the media chamber 53 through a point of failure in the accumulator bladder 61 and in the media chamber 51 can thus be detected even in the case of very small quantities.
Number | Date | Country | Kind |
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10 2011 105 813.7 | May 2011 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/001789 | 4/26/2012 | WO | 00 | 10/28/2013 |