This application claims the priority, under 35 U.S.C. § 119, of German patent applications DE 10 2019 006 611, filed Sep. 20, 2019 and DE 10 2019 008 977, filed Dec. 20, 2019; the prior applications are herewith incorporated by reference in their entirety.
The present invention relates to a sensor device for detecting a movement and/or position of a first component relative to a second component as well as an operating device, in particular an operating device for an electronic household appliance with a sensor device of this type.
Operating devices often have rotatable or displaceable switching devices which are arranged at a cover plate and the movement and/or position of which is detected by a sensor device. Conventional sensor devices generally have more-or-less complex sensor systems for detecting and evaluating an encoder which is provided on the switching device.
The object of the invention is to create a sensor device with a simple and cost-effective structure for detecting a movement and/or position of a first component relative to a second component.
This object is achieved by a sensor device with the features of the independent claim. Particularly advantageous configurations and developments of the invention are the subject matter of the dependent claims.
The sensor device according to the invention detects a movement and/or position of a first component relative to a second component. The first component is spaced apart from the second component and the first component can be moved about a or in the direction of an axis of movement along a movement path which runs perpendicular to the distance direction between the two components. The sensor device has a first sensor electrode which is arranged on the second component on a side which faces the first component and runs along the entire movement path and at least one second sensor electrode which is arranged on the second component adjacent to the first sensor electrode in the movement path at a distance to the first sensor electrode and extends over a part of the movement path. A signal element is provided and is arranged on the first component on a side which faces the second component at a distance to the second component and has an electrically conductive first electrode section opposite the first sensor electrode and a second electrode section opposite the at least one second sensor electrode. The first electrode section and the second electrode section are electrically connected to one another and the second electrode section includes at least one electrically conductive part and at least one electrically non-conductive part. A sensor control system with a sensor signal generator for inputting a sensor signal at at least one of the at least one second sensor electrode and with a measurement signal receiver for receiving a measurement signal at the first sensor electrode, is provided. An evaluation unit is provided for determining a movement and/or position of the first component relative to the second component based on the measurement signals of the sensor control system.
The concept of this sensor device is in particular based on the knowledge that a capacitance between two electrodes depends on the relative positioning of the two electrodes to one another. As represented in
Based on this basic concept, the sensor device of the invention is structured in such a way that a sensor signal, which is provided at a second sensor electrode, is transmitted to the first sensor electrode via a capacitance between the second sensor electrode and the second electrode section of the signal element and a further capacitance between the first electrode section of the signal element and the first sensor electrode and is received there as a measurement signal. The distance between the sensor electrodes and the signal element remains unchanged in the case of a movement of the first component along the movement path perpendicular to the distance direction between the two components. However, owing to the at least one electrically non-conductive part in the second electrode section of the signal element, the overlap between the electrically conductive part in the second electrode section and the second sensor electrode is changed if the signal element is moved in a direction perpendicular to the connection direction relative to the sensor electrodes, so that the one capacitance between the second sensor electrode and the second sensor section of the signal element is also changed. By contrast, the further capacitance between the first electrode section of the sensor element and the first sensor electrode remains unchanged, since the first sensor electrode extends away across the entire movement path and the first electrode section of the signal element is completely electrically conductive. By changing the one capacitance, the measurement signal arriving at the first sensor electrode is also changed, so that, by evaluating the measurement signal received, an overlap between the electrically conductive part in the second electrode section and the second sensor electrode and thus a relative position or a change in position of the signal element relative to the sensor electrodes can be inferred, which corresponds to a relative position or movement of the first component to the second component. In contrast to conventional sensor devices, neither complex sensor systems nor active sensors are required on the movable components for this effective and reliable sensor device, but rather only a few simple electrodes. The first and second sensor electrodes can simply be directly on a printed circuit board, for example, which also supports the sensor control system.
Preferably, at least two second sensor electrodes are provided on the second component adjacent to the first sensor electrode in the movement path at a distance to the first sensor electrode, which sensor electrodes each extend over a part of the movement path and are electrically separated from one another. In this case, the sensor signal generator of the sensor control system inputs a sensor signal preferably alternately at the at least two second sensor electrodes. The accuracy of the evaluation results can be increased by the signal transmission described above at a plurality of positions. The more second sensor electrodes are provided, the greater the number of identifiable, absolute positions of the first component relative to the second component. The plurality of second sensor electrodes are in each case preferably the same size.
Determining a movement and/or position preferably contains at least one parameter which is selected from an absolute position, a relative position, a position change measurement, a movement direction and a movement speed.
The sensor signal generator of the sensor control system preferably generates an alternating sensor signal, preferably a sinusoidal sensor signal which can also be described as an AC sensor signal.
An insulating element is preferably provided between the first sensor electrode and the at least one second sensor electrode. Electrically insulating the second sensor electrodes from the first sensor electrode makes it possible to suppress a capacitive coupling of the second sensor electrodes directly to the first sensor electrode and thus to avoid a disturbance in the measurement signal at the first sensor electrode.
In one embodiment variant of the invention, the second electrode section of the signal element has a large area electrode as the electrically conductive part which is connected to the first electrode section in an electrically conductive manner (is made in one piece, for example) and at least one or a plurality of gaps as electrically non-conductive parts in the direction of the movement path.
In a different embodiment variant of the invention, the second electrode section of the signal element has one or a plurality of electrodes as electrically conductive parts in the direction of the movement path, which electrodes are connected to the first conductive electrode part.
In one application of the invention, the sensor device can be used for a design in which the first component is rotatable about an axis of rotation relative to the second component. In this case, a preferred configuration of the invention is such that the first sensor electrode is circular or annular in shape and the at least one second sensor electrode is annular sector-shaped or circular sector-shaped and is positioned in a radial direction inside or outside the first sensor electrode, and the first electrode section of the signal element is circular or annular in shape and the at least one electrically non-conductive part or the at least one electrically conductive part of the second electrode section of the signal element is annular sector-shaped or circular sector-shaped and is positioned in a radial direction inside or outside the first electrode section.
In a different application of the invention, the sensor device can be used for a design in which the first component can be displaced along a thrust axis relative to the second component. In this case, a preferred configuration of the invention is such that the first sensor electrode is linear in shape (e.g. substantially in a straight line or arcuate in shape) and the at least one second sensor electrode is block-shaped and is positioned adjacent to the first sensor electrode; and the first electrode section of the signal element is linear in shape (e.g. substantially in a straight line or arcuate in shape) and the at least one electrically non-conductive part or the at least one electrically conductive part of the second electrode section of the signal element is block-shaped and is positioned adjacent to the first electrode section.
Furthermore, the sensor device can be used for a design in which the first component can additionally be moved by a pressure actuation in the distance direction between the sensor electrodes and the signal element relative to the second component. In this case, a preferred configuration of the invention is such that the evaluation unit detects a change in distance between the sensor electrodes and the signal element further based on the measurement signals of the sensor control system and identifies a pressure actuation of the first component based on the detected change in distance. Depending on the design of the first and second components, the change in distance can mean an increase or reduction in the distance, which causes a significant change in the one capacitance value between the second sensor electrode and the second electrode section of the signal element, one which is more significant than a change in capacitance which is caused by a movement (rotation or displacement).
An operating device is also a subject matter of the invention, which operating device has: a cover plate (e.g. an operating panel) with a user side which faces a user and an internal side which faces away from a user; a switching device with an operating head on the user side of the cover plate, wherein the switching device can be moved about a or in the direction of an axis of movement along a movement path in a plane parallel to the cover plate relative to the cover plate; a supporting plate on the internal side of the cover plate which is orientated substantially parallel to the cover plate; and a sensor device of the invention described above for detecting a movement and/or position of the switching device. In this application, the first and second sensor devices are arranged on a side of the supporting plate (second components in accordance with the description above), the signal element is arranged on a side of a supporting element which is fixedly connected to the operating head of the switching device (first component in accordance with the description above), which supporting element is orientated parallel to the cover plate and is spaced apart from the supporting plate, and the evaluation unit determines a movement and/or position of the switching device based on the measurement signals of the sensor control system.
Regarding the operating principle and the advantages of this operating device, reference is made to the above explanations in relation to the sensor device of the invention.
In one configuration of the invention, the supporting element is connected to the operating head of the switching device via a shaft and the cover plate has an opening through which runs the shaft of the switching device.
In one configuration variant of the invention, the supporting element of the switching device is arranged on a side of the supporting plate which faces the cover plate. In this case, the signal element is provided on the side of the supporting element which faces away from the cover plate and the first and second sensor electrodes are provided on the side of the supporting plate which faces the cover plate.
In a different configuration variant of the invention, the supporting element of the switching device is arranged on a side of the supporting plate which faces away from the cover plate. In this case, the signal element is provided on the side of the supporting element which faces the cover plate and the first and second sensor electrodes are provided on the side of the supporting plate which faces away from the cover plate. If the switching device is a control knob, the supporting element is preferably connected to the operating head of the switching device via a shaft which runs through an opening in the supporting plate.
In one configuration variant of the invention, the switching device is rotatable about an axis of rotation which runs perpendicular to the cover plate. In this case, the sensor device is preferably configured in such a way that the first sensor electrode is circular or annular in shape and the at least one second sensor electrode is annular sector-shaped or circular sector-shaped and is positioned in a radial direction inside or outside the first sensor electrode, and the first electrode section of the signal element is circular or annular in shape and the at least one electrically non-conductive part or the at least one electrically conductive part of the second electrode section of the signal element is annular sector-shaped or circular sector-shaped and is positioned in a radial direction inside or outside the first electrode section.
In a different configuration variant of the invention, the switching device can be displaced along a thrust axis which runs parallel to the cover plate. In this case, the sensor device is preferably configured in such a way that the first sensor electrode is linear in shape (e.g. substantially in a straight line or arcuate in shape) and the at least one second sensor electrode is block-shaped and is positioned adjacent to the first sensor electrode; and the first electrode section of the signal element is linear in shape (e.g. substantially in a straight line or arcuate in shape) and the at least one electrically non-conductive part or the at least one electrically conductive part of the second electrode section of the signal element is block-shaped and is positioned adjacent to the first electrode section.
In a further configuration variant of the invention, the switching device can additionally be moved by a pressure actuation of the operating head in a direction perpendicular to the cover plate relative to the cover plate. In this case, the evaluation unit of the sensor device can preferably detect a change in distance between the first and second sensor electrodes and the signal element further based on the sensor signals of the sensor control system and can identify a pressure actuation of the operating head based on the detected change in distance.
In a further configuration of the invention, the operating device has a plurality of moveable switching devices and a plurality of sensor devices which are each associated with one of the plurality of switching devices. In this case, the plurality of sensor devices can preferably have a common sensor control system with a common sensor signal generator and preferably also a common evaluation unit.
Furthermore, an electronic household appliance with at least one operating device of the invention described above is a subject matter of the invention. The electronic household appliance is, for example, a hob, a stove, a dishwasher, a washing machine, a fridge and/or freezer or the like.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a sensor device and an operating device, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now to the figures of the drawings in detail and first, particularly to
The operating device 10 has a cover plate 12, for example in the form of an operating panel, with a user side 12a which faces a user (above in
The operating device 10 further has a switching device 14. The switching device 14 has an operating head 15 which is positioned on the user side 12a of the cover plate 12 and can therefore be accessed and operated by the user. The switching device 14 further has a shaft 16 which runs from the operating head 15 through the opening 13 in the cover plate 12 to the internal side 12b of the cover plate and runs substantially perpendicular to the cover plate 12. The switching device 14 has a supporting element 17 at the internal end of the shaft 16, which supporting element is connected to the operating head 15 via the shaft 16 in a rotationally fixed manner. The supporting element 17 is configured to be substantially disk-shaped and extends substantially parallel to the cover plate 12. The switching device 14 of this exemplary embodiment is rotatable about an axis of rotation 18 which is orientated substantially perpendicular to the cover plate 12. A rotational actuation 34 of the operating head 15 by a user automatically causes the supporting element 17 to also rotate about the axis of rotation 18. As represented in
The operating device 10 further has a sensor device 40. The sensor device 40 has a supporting plate 20, preferably in the form of a printed circuit board, which is orientated substantially parallel to the cover plate 12. In this exemplary embodiment, the supporting plate 20 is located between the cover plate 12 and the supporting element 17 of the switching device 14. The supporting plate 20 therefore also has a through-opening 21 through which runs the shaft 16 of the switching device 14. In a different embodiment variant of the invention, the supporting plate 20 can also be positioned below the supporting element 17 of the switching device 14.
As represented in
Optionally, at least one light-emitting element 32 can also be assembled on the supporting plate 20. In this case, the cover plate 12 is configured to be at least partially transparent, so that the region of the cover plate 12 around the operating head 15 can be back-lit, for example, in order to make it easier for the user to identify the position of the switching device 14 and/or to display status information of the operating device 10.
As illustrated in
In the embodiment variant from
As illustrated in
The number of second sensor electrodes 23 is not limited to this exemplary embodiment. The numbers of electrically non-conductive gaps 19d or of electrically conductive electrodes 19′c of the signal element 19, 19′ are also not limited to this exemplary embodiment.
While in this exemplary embodiment the second sensor electrodes 23 are positioned in a radial direction outside the first sensor electrode 22, this can also be reversed within the scope of the invention, i.e. the second sensor electrodes 23 can be positioned in a radial direction inside the first sensor electrode 22. In this case, the first electrode section 19a, 19′a and the second electrode section 19b, 19′b would then also be reversed on the supporting element 17, so that the first electrode section 19a, 19′a is located opposite the first sensor electrode 22 and the second electrode section 19b, 19′b is located opposite the second sensor electrodes 23.
Referring to
As illustrated in
In the bottom part of the picture,
In the top part of the picture,
In order for the evaluation unit 31 to evaluate the measurement signals Rx in a simpler manner, the sensor control system 25 preferably carries out additional signal processing, as represented in
In order to clarify the signal processing described by means of
The diagrams from
Referring to
The operating device 10 from
Moreover, the second exemplary embodiment from
In an alternative exemplary embodiment (not represented), the supporting plate 20 with the sensor electrodes 22, 23 can also be arranged below the supporting element 17 of the switching device 14. In this case, a pressure actuation 35 of the switching device 14 would lead to a reduction in the distance of the signal element 19 from the sensor electrodes 22, 23, up to the point of contact, which also causes a significant change in the measurement signal Rx which can be identified in a simple manner by the evaluation unit 31.
Referring to
The operating device 10 from
As illustrated in
As represented in
The number of second sensor electrodes 23 is not limited to this exemplary embodiment. The numbers of electrodes 19′c of the signal element 19′ are also not limited to this exemplary embodiment.
Moreover, the structure and mode of operation of the operating device of this third exemplary embodiment correspond to those of the first exemplary embodiment.
The above-mentioned second exemplary embodiment and the above-mentioned third exemplary embodiment can also be combined with one another as a further exemplary embodiment of the invention. In other words, the switching device 14 can additionally be moved by a pressure actuation even in the operating device from
The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention:
Number | Date | Country | Kind |
---|---|---|---|
102019006611 | Sep 2019 | DE | national |
102019008977 | Dec 2019 | DE | national |