The present invention relates to chemical sensors and, in particular, to a sensor for the direct detection of iodine.
Nuclear energy is considered a plentiful source of greenhouse gas free energy. However, safety associated with it is paramount. In the case of accidents or advanced nuclear fuel recycle processes, capture and detection of radiological off-gases is required. See B. J. Riley et al., J. Nucl. Mater. 470, 307 (2016). One main gas of concern is radiological iodine gas (I2), whose two isotopes of interest include 129I, with a ˜17 million-year half-life, and 131I, with a short 8-day half-life, but which has a strong negative activity in human metabolic processes. In the case of accidents, a quick fail-proof detection response is needed for the safety of first responders and notification of the nearby population. Combining strong electrical readout responses with highly iodine selective materials (in the presence of both air and fission gases) in a detection sensor would greatly protect people in the area.
Metal-organic frameworks (MOFs) have tunable nano- to mesopores that have been an area of intensive research for their highly selective and high capacity gas sorption properties. See J.-R. Li et al., Chem. Soc. Rev. 38, 1477 (2009); and S. Ma and H.-C. Zhou, Chem. Commun. 46, 44 (2010). Various nanoporous materials, such as zeolites and MOFs, have been studied for the bulk sorption of iodine species (such as I2 and CH3I) from a variety of gas streams. See K. W. Chapman et al., J. Amer. Chem. Soc. 132, 8897 (2010); D. F. Sava et al., J. Amer. Chem. Soc. 133, 12398 (2011); T. M. Nenoff et al., Micro. Meso. Mater. 200, 297 (2014); J. T. Hughes et al., J. Amer. Chem. Soc. 135, 16256 (2013); D. F. Sava Gallis et al., Ind. Eng. Chem. Res. 56, 2331 (2017); and D. F. Sava et al., Chem. Mater. 25, 2591 (2013), which are incorporated herein by reference.
Specific to sensing devices, MOFs have been widely used to successfully sense a range of gases via various optical techniques. See L. Kreno et al., Chem. Rev. 112, 1105 (2012); G. Lu and J. Hupp, J. Amer. Chem. Soc. 132, 7832 (2010); D. Ma et al., Chem. Commun. 49, 8964 (2013); S. Sanda et al., Chem. Commun. 51, 6576 (2015); and Y. Xiao et al., Chem. Commun. 46, 5503 (2010). However, there are drawbacks with optical readouts, including added machinery and associated complexity to deliver the signal from the field. By contrast, direct electrical devices are preferred in the field because of their simplicity of measurement readout, lack of costly expenses, and high reliability that is integrated into modern electronics. See V. Stavila et al., Chem. Soc. Rev. 43, 5994 (2014).
Gas sensing by electrical readout devices do exist. However, their fundamental nature has drawbacks for ambient air-based fission gas sensing. Currently, electrical conductivity-based devices generally fall into two categories. They include solid-state oxide-based devices and fuel cell devices. The former requires higher temperatures (>200° C.) for interaction of the gas with the surface oxides and thus require heating devices attached to the sensor. The latter are room temperature devices with liquid electrolytes, which suffer from fouling and short lifetimes.
Impedance spectroscopy (IS) is a valuable tool for determining the electrical response of multiphase materials systems. It has been successfully used to characterize a range of systems, including batteries, the assembly of monolayers on surfaces, the molecular orientation of liquids at interfaces, and charge transfer process in MOFs. See N. Hudak et al., J. Electrochem. Soc. 162, A2188 (2015); I. Escalante-Garcia et al., J. Electrochem. Soc. 162, A363 (2015); C. Saby et al., Langmuir 13, 6805 (1997); L. J. Small et al., Langmuir 30, 14212 (2014); L. J. Small and D. R. Wheeler, J. Electrochem. Soc. 161, H260 (2014); T. Pajkossy and R. Jurczakowski, Curr. Opin. Electrochem. 1, 53 (2017); E. Spoerke et al., J. Phys. Chem. C 121, 4816 (2017); and D. Lee et al., J. Phys. Chem. C 118, 16328 (2014). Fundamentally, IS applies a small sinusoidal voltage to a sample and measures the resulting complex current, with “impedance” being defined as the ratio of the complex voltage to the complex current. See E. Barsoukov and J. Macdonald, Impedance Spectroscopy: Theory, Experiment, and Applications, 2nd ed.; Wiley, 2005. As the frequency of the sine wave is varied, processes unique to a given frequency range can be observed. This allows for the isolation and quantification of specific processes from the overall system response. Impedance spectroscopy is particularly advantageous in its ability to measure processes in real time without influencing the system, as the AC voltage is small and the net current can be made zero. With proper instrumentation, very large impedances (e.g., 1014Ω) can be readily and accurately measured.
The attractiveness of IS has not gone unnoticed in the sensor community. Several groups have used a variety of MOFs and zeolites to construct IS-based sensors for detection of various hydrocarbons, water, or alcohols. Several of these sensors operated at elevated (120-350° C.) temperatures. See S. Reib et al., Sensors 8, 7904 (2008); S. Achmann et al., Sensors 9, 1574 (2009); K. Alberti and F. Fetting, Sensor Actuat. B 21, 39 (1994); G. Hagen et al., Sensor Actuat. B 119, 441 (2006); and P. Kurzweil et al., Sensor Actuat. B 24-25, 653 (1995). These sensors display good selectivity to the target gas. However, nearly all measured changes in impedance were within the same order of magnitude. This constrained the limit of detection, thereby requiring precision equipment to detect the subtle changes in impedance (e.g., sub-pF or 1010Ω range).
Recognizing the limitations imposed by many MOFs' high impedances, several groups have taken advantage of their porosity and incorporated designer organic molecules or I2 to tune their electrical conductivities. See D. Lee et al., J. Phys. Chem. C 118, 16328 (2014); A. Talin et al., Science 343, 66 (2014); G.-P. Li et al., ChemPlusChem 82, 716 (2017); and M.-H. Zeng et al., J. Amer. Chem. Soc. 132, 2561 (2010). In the latter reports, I2 doping was constrained to the liquid phase. This is not optimal for many real-world applications. Long-lived signals in durable sensors require an all solid-state construction capable of detecting gaseous I2. By contrast, there has been recent sensor development in which redox active MOFs had their conductivity temporarily altered by adsorbed I2 gas. However, the response readily reverted back when exposed to air. See Y. Kobayashi et al., Chem. Mater. 22, 4120 (2010).
Other groups have incorporated a secondary polymer phase to amplify the MOF signal, or even achieve increased conductivity through structural transformations to two dimensions. See S. Sachdeva et al., ACS Appl. Mater. Interface 9, 24926 (2017); and M. Campbell et al., J. Amer. Chem. Soc. 137, 13780 (2015). These strategies have proven effective to selective detection of alcohols, though changes in response have generally been limited to one order-of-magnitude. More recent work by Yassine et. al, using thin film fumarate-based MOFs, that are selective to H2S, yielded a >100× change in capacitive response. See O. Yassine et al., Angew. Chem. Int. Ed. 55, 15879 (2016).
The present invention is directed to an iodine sensor comprising an insulating substrate; an array of interdigitated electrodes disposed on the substrate; a coating, comprising an iodine-capture material, disposed on the array of interdigitated electrode pairs; and a frequency response analyzer for measuring the impedance response of the coating when an iodine species is absorbed in the iodine-capture material and an alternating voltage is applied to the pairs of interdigitated electrodes. The iodine-capture material can comprise a MOF, zeolite, or activated carbon material. The iodine species can comprise I2, CH3I, CH2I2, C3H7I, CH2CCII, HIO3, IO, IO2, I2O2, IONO2, ICI, HI, or HOI. The coating can have a thickness of less than 100 μm, preferably less than 10 μm, and more preferably less than 1 μm. The alternating voltage can have a frequency between 10 mHz and 1 MHz. The frequency response analyzer can further comprise a high impedance interface to enable accurate measurement of low-conductivity, low-loss coatings, especially at low frequencies.
As an example of the invention, impedance spectroscopy was used to directly detect the real-time adsorption of I2 by a MOF-based iodine sensor. The MOF-based sensor is highly selective and responsive to I2 gas. As an example, a sensor comprising ZIF-8 drop cast onto platinum interdigitated electrodes was exposed to gaseous I2 at 25, 40, and 70° C. I2 was readily detected at 25° C. in air within 720 s of exposure. The specific response is attributed to the chemical selectivity of the ZIF-8 towards I2. Furthermore, equivalent circuit modeling of the impedance data indicates a >105× decrease in ZIF-8 resistance when 116 wt % I2 is adsorbed by ZIF-8 at 70° C. in air. Potentially interfering species, air, argon, methanol, and water were found to produce minimal changes in ZIF-8 impedance. Therefore, the selective I2 adsorption by ZIF-8 can be leveraged to create a highly selective sensor using large changes, >105×, in impedance response to enable the direct electrical detection of environmentally-relevant gaseous toxins.
The detailed description will refer to the following drawings, wherein like elements are referred to by like numbers.
The present invention is directed to an iodine sensor comprising a metal-organic framework (MOF), zeolite, or activated charcoal iodine-capture material disposed on interdigitated electrodes (IDEs). MOFs are hybrid organic-inorganic materials composed of a metal ion or cluster of metal ions coordinated to organic ligands, or linkers, to provide a nanoporous framework. For example, the MOF can comprise a zeolitic imidazolate framework (ZIF) material. ZIFs are composed of tetrahedrally-coordinated transition metal ions (e.g. Fe, Co, Cu, Zn) connected by imidazolate linkers and are topologically isomorphic with zeolites. ZIFs have high porosity, are resistance to thermal changes, and have robust chemical stability. Zeolites are fully inorganic, nanoporous aluminosilicate materials. For example, the zeolite can be a silver-mordenite (Ag-MOR) or other silver-exchanged zeolite. Activated carbons are fully organic forms of carbon that are processed to have small, low-volume pores with increased surface area for gas absorption. All of these materials can capture iodine and other organoiodide species, such as CH3I, CH2I2, C3H7I, CH2CCII, HIO3, IO, IO2, I2O2, IONO2, ICI, HI, and HOI. These species can be present as gases or aerosolized particulates.
The invention can further comprise a frequency response analyzer for measuring the impedance response of the coating when an AC voltage is applied to the IDEs. The IDEs comprise an array of interlocking comb-shaped pairs of metallic electrodes deposited on the surface of an insulating substrate. Impedance spectroscopy measures the electrical impedance of the coated IDEs over a range of frequencies. The impedance can be related to the capacitance and conductivity of the iodine-capture material. When an alternating voltage is applied to the IDE, some energy is stored by the capacitance, and some is dissipated by the resistance effects. Therefore, the resulting current will exhibit a phase lag. The capacitance effect is known as the permittivity (or dielectric constant), and the resistive effect as dielectric loss. In materials where the dielectric loss is very small and the permittivity is large, a high impedance interface can be connected in series with the frequency response analyzer to provide a more accurate impedance measurement. The high impedance interface enables a reference measurement to be obtained on precision internal reference capacitors which are automatically substituted for the sample; a second measurement is made, this time on the sample itself. The two results are used to derive an accurate measurement of the permittivity of the sensing materal—in effect, the first measurement is used to eliminate the effects of extraneous capacitance.
Alternatively, the invention can comprise a meter for measuring the change in conductivity of the coating when an iodine species is absorbed in the iodine-capture material when a constant current, constant voltage, or swept voltage is applied to the pairs of interdigitated electrodes.
As an example of the invention, a sensor was fabricated comprising ZIF-8 coated on platinum IDEs on a glass substrate. ZIF-8 is a MOF comprised of zinc ions coordinated by four imidazolate rings, having the composition Zn(MeIM)2. See K. S. Park et al., Proc. Nat. Acad. Sci. 103(27), 10186 (2006). Previous work has shown that the ZIF-8 is highly selective to I2 gas through strong binding inside the framework's β-cage, where guest-framework interactions occur between the highly polarizable I2 molecules and the 2-methylimidazole ligands. See D. F. Sava et al., J. Am. Chem. Soc. 133, 12398 (2011); and J. T. Hughes et al., J. Am. Chem. Soc. 135, 16256 (2013). Further, ZIF-8 is inexpensive and commercially available in kilogram quantities, making it an economically attractive choice for a commercial I2 sensor. Practically, ZIF-8 is hydrophobic compared to other MOFs known to selectively absorb I2. This hydrophobicity enables a stable background reading before I2 is introduced. Furthermore, the pore size opening of the ZIF-8 framework closely approximates that of the I2 molecule (head-in) and therefore can be consider optimum for the size electivity of the gas molecule.
The electrodes comprised 125 pairs of platinum electrodes 250 nm thick and 10 μm wide with a 10 μm spacing between electrodes. Prior to coating with the ZIF-8 material, the IDEs were rinsed with methanol, dried under nitrogen, heated to 70° C. in air for 30 minutes, and cooled to room temperature. The IDEs were then coated with ZIF-8 using a dropcasting technique. 200 mg of ZIF-8 (Basolite Z1200, Sigma-Aldrich) was mixed with 2 mL methanol. The mixture was sealed and magnetically stirred vigorously for 30 minutes, after which 25 μL was pipetted onto the active area of the IDE. The IDE was allowed to dry at room temperature for 10 minutes, followed by heating at 70° C. on a hotplate in air for 30 minutes. This procedure consistently deposited 1.87±0.13 mg of ZIF-8 onto the IDE with a film thickness on the order of 35 μm. The sensors were exposed to I2 at 25, 40, or 70° C. for 30 minutes, followed by heating at 70° C. in air to minimize I2 simply absorbed to the sensor surface. I2 vapor pressures at 25, 40, and 70° C. are 16.8, 35.2, and 124 kPa, respectively. Photographs of the sensors at each point in this process are shown in
Impedance spectra were recorded with a frequency spectrum analyzer connected in series with a high impedance interface, utilizing internal reference capacitors for measurements, as described above. The high input impedance of this system enabled measurement of impedances up to 1014Ω. Impedance spectra were recorded at 0 V DC and 100 mV (RMS) AC over 1 MHz-10 mHz.
The MOF-based sensor was tested under a variety of experimental conditions to examine the effects of environmental conditions on response and selectivity. These included, studying the effect of: (1) variable temperature and time of exposure to iodine gas on the sensor's response, (2) competing gas (air component) molecules on selectivity to iodine, and (3) the structural integrity of the MOF and the overall sensor after exposure to these conditions. By analyzing the resultant electrical response (impedance spectroscopy responses) under varying experimental conditions, the strength and durability of the electrical readout signal from this MOF-based sensor can be determined.
An example impedance response of these sensors is presented in
The impedance behavior of this system was modeled using an equivalent circuit to help separate the response of the glass substrate from that of the ZIF-8. This equivalent circuit, shown in
The percent change in RZ and CZ were determined for sensors exposed to I2 at 25, 40, and 70° C. Additionally, two control samples were run at each temperature: (1) an uncoated sensor exposed to I2 and (2) a ZIF-8 coated sensor thermally treated in the absence of I2. These data are summarized in
The capacitive response of the sensor, presented in
The most profound changes in response are seen in terms of the ZIF-8 resistance, RZ. Changes in RZ are plotted in
The variability of RZ at low temperatures is significant; at 25 and 40° C., uncertainty was 34% and 60%, respectively, of the reported value. This uncertainty is dominated by experimental reproducibility; contributions from impedance accuracy (0.2%) and fitting uncertainty for RZ (3-6%) are minimal. It is likely that the exact distribution of I2 in the sensor, in terms of both molecular location in the ZIF-8 (sodalite cages vs. absorbed to surface) and penetration depth relative to the Pt electrodes, greatly influences the recorded values of RZ. At 70° C., uncertainty is still 60%, though this uncertainty is insignificant compared to the 5 orders of magnitude change in response. However, the evaluation of RZ unequivocally demonstrates that sorption of I2 into ZIF-8 profoundly changes the impedance response at high I2 loadings.
To ascertain changes in ZIF-8 crystal structure upon I2 sorption, powder X-ray diffraction (XRD) was performed on uncoated, ZIF-8 coated, and ZIF-8 coated and I2 exposed samples. The resulting data is plotted in
As shown in
It has been previously shown that amorphization of the ZIF-8 structure enhances I2 capture and retention without destruction of the local structure surrounding the captured I2. See K. Chapman et al., J. Amer. Chem. Soc. 133, 18583 (2011); and T. Bennett et al., Chem. Eur. J. 19, 7049 (2013). Attempts to remove I2 from the 70° C. samples using moderate vacuum (<1 mTorr) under heat (70° C.) were only successful in removing 28 wt % of ZIF-8 in I2, leaving 88 wt %. This is in good agreement with the 125 wt % maximum capacity of I2 in ZIF-8, with ≈100 wt % efficiently contained within the sodalite cages and ≈25 wt % simply adsorbed to the surface. See D. F. Sava et al., J. Amer. Chem. Soc. 133, 12398 (2011). Impedance spectra and XRD patterns of these evacuated samples were nominally unchanged from before, indicating irreversible structural and electrical responses. Therefore, the sensor can be an integrating sensor whereby the present response is a function of the total dose of the gas absorbed, not the present concentration of the gas in the environment.
It is hypothesized that the sorption of iodine enables new, faster charge transfer pathways, resulting in significantly lower impedances and RZ values. Some reports have shown complex, interconnected networks of polyiodides formed in porous organic cages upon sorption of I2. See T. Hassel et al., J. Amer. Chem. Soc. 133, 14920 (2011). Such a network of I2/I−/I3− would be expected to significantly decrease the sensor resistance through facile charge transfer pathways. See T. Hassel et al., J. Amer. Chem. Soc. 133, 14920 (2011); and Y.-Q. Hu et al., Chem. Eur. J. 23, 8409 (2017). That such large decreases in resistance are not seen until high I2 loadings also supports this idea, and is consistent with previous work where it was observed that I2 was strongly bound in type I sites filled preferentially at low I2 loadings, followed by less tightly bound I2 farther out in the pore. See D. F. Sava et al., J. Amer. Chem. Soc. 133, 12398 (2011).
These sensors were successfully used to detect I2 in real time at room temperature in air. A frequency of 100 mHz was chosen to continuously monitor the impedance and phase angle, with the resulting data plotted in
Initially, larger changes in impedance can be seen at lower frequencies. Unfortunately, measurement times at lower frequencies start to eclipse the response of the device; measurements at 10 mHz require near 600 s, while those at 100 mHz require no more than 60 s. Optimization of sample geometry, thinning ZIF-8 film thickness from 35 μm to <1 μm, should increase the sensitivity of the sensor by requiring a lower absolute mass of captured I2 to create the same impedance response.
It is worth noting that unlike traditional sensors, which often display a reversible electrical response to a chemical stimulus, the present impedance value of these sensors relates the present I2 loading in the sensor, and not the environmental level. Thus, this sensor is an integrating sensor that detects whether the sensor has ever been exposed to I2 in its lifetime. Because of the preferential sorption of I2 in ZIF-8, it should be possible to detect the presence of I2 at extremely low concentrations, given a long enough exposure time.
One of the most attractive aspects of using MOFs for chemical sensors is the chemical tunability of the structures and how these influence the selective sorption of various species, minimizing interfering responses. In
The present invention has been described as a sensor for the direct detection of iodine. It will be understood that the above description is merely illustrative of the applications of the principles of the present invention, the scope of which is to be determined by the claims viewed in light of the specification. Other variants and modifications of the invention will be apparent to those of skill in the art.
This invention was made with Government support under Contract No. DE-NA0003525 awarded by the United States Department of Energy/National Nuclear Security Administration. The Government has certain rights in the invention.