The invention relates to a sensor arrangement and a method for detecting fluids having a certain material composition, in particular for detecting certain gases flowing through a flow channel as well as for measuring the gas flow velocity within the duct.
A flow sensor for measuring the amount of air ingested by a combustion engine is known from publication G. W. Malaczynski, T. Schroeder: “An Ion-Drag Air Mass-Flow Sensor for Automotive Applications”, In: IEEE Trans. on Industry Applications, Vol. 28, No. 2, March 1992.
Such a sensor is based on the principle that the spatial distribution on ions and thus the position dependent current density within an ionized gas is shifted by the motion (the flow) of the gas. This ion distribution depends on the mobility of the ions which, in turn, is a characteristic property of the ionized atoms of the respective substance (e.g. gas mixture). Therefore a different material composition of fluids results in different ion distributions.
For various applications in industrial process measurement technology (e.g. in the exhaust gas recirculation system of a combustion engine) it is desirable to determine the material composition of the flowing fluids or at least to detect fluids having a certain material composition besides measuring the flow velocity.
There is a general need for a sensor arrangement and, respectively, for a method for detecting fluids having a certain material composition.
A method for detecting fluids having a certain material composition is disclosed. The method comprises at least the following steps: Ionizing the fluid using at least one high-voltage electrode coupled to a high-voltage source, such that the high voltage electrode generates charge carriers and emits these charge carriers which are at least partially re-collected by measurement electrodes; measuring electrical quantities at the plurality of measurement electrodes being spaced apart from each other as well as from the high voltage electrode; determining the spatial distribution of the measured electrical quantities; comparing the spatial distribution of the measured electrical quantities with at least one reference distribution; providing an output signal responsive to the comparison and indicating the presence of a fluid component and/or the concentration of the fluid component in the fluid.
The method allows for an easy detection or an easy distinction of different fluids or fluid compositions (e.g. gas mixtures) within a flow channel. Further, flow velocities can be determined using such method.
The following figures and the further description is to help to better understand the invention. The elements in the figures are not necessarily to be understood as limiting. Emphasis is rather set in illustrating the principle of the invention. In the figures like reference symbols denote equal or similar components or signals with equal or similar meaning. In the figures:
The high voltage electrode 2 is arranged at the inner surface of the flow channel 1: In accordance with? the example illustrated in
On both sides (upstream and downstream) of the high voltage electrode 2 a plurality of measurement electrodes 3 and 4 may be arranged in the flow channel 1. In the example illustrated in
The measurement electrodes may, for example, be formed to be flat and fitted to the inner surface of the flow channel 1 in order to not affect the flow. In case of a flow channel having a ring-shaped cross section (pipe as flow channel) the measurement electrodes 3, 4 may also be flat ring segments fitted to the inner surface of the flow channel 1 at different positions in the flow channel (pipe) in a longitudinal direction as well as in a peripheral direction. In accordance with the present example a further measurement electrode 4′ is associated with each measurement electrode 4. For example, two corresponding measurement electrodes 4, 4′ may be arranged on opposing sides of the flow channel.
An electrical quantity such as, for example, an electrode current iM may be measured at each measurement electrodes 3, 4. In
The term “material composition” of a fluid is understood as the molecular or, respectively, the atomic composition of a fluid composed of different fluidic components, in particular a gas mixture composed of different gas components (in the case of, for example, air this components would be essentially nitrogen, oxygen, argon, water vapor and carbon dioxide). The detection of fluids having a certain material composition does not require the detection of only individual components (it does particularly not require to detect solid particles dissolved in the fluid or liquid droplets present in a gas) it rather requires the identification of the fluid (e.g. of a gas mixture) having an arbitrary molecular or atomic composition.
The example of a sensor arrangement illustrated in
The basic mode of operation of the above-discussed sensor arrangement for detecting fluids having a certain material composition and for measuring the flow velocity is explained below with reference to
A part of the sensor arrangement of
The magnitude of the electrode current iM depends on the position of the considered measurement electrode 4.x in the longitudinal direction (direction of the flow) of the flow channel 1. Having a plurality of measurement electrodes 4.x arranged along the flow within the flow channel an electrode current iM(x), which depends on the position x along the longitudinal direction of the flow channel 1, can be determined by measuring the individual electrode currents iM, wherein the function iM(x) is spatially discrete, i.e. a current value iM(x) can only be obtained at that position x where a measurement electrode 4.x is located in the flow channel 1.
The position dependent current distribution iM(x), such as the position of the maxima and the minima, is characteristic for a certain material composition of the fluid. By comparing with reference curves which represent known material fluid compositions, it can be detected using the measured electrode currents iM(x) whether the flowing fluid is a certain known fluid. When the material components are known (e.g. a mixture of O2 and CO2) the ratio of components may be determined from the measured position dependent current distribution (e.g. from the ratio of certain current maxima).
The physical relations are relatively complex and may only be determined by means of simulation or, respectively, by means of reference measurements. A simple model for explaining the mode of operation will be discussed in the following with reference to
The quality of the measurement results, i.e. the capability to distinguish different fluid components in qualitative and quantitative terms may be improved by applying defined reference potentials to the measurements electrodes 4.x, 4.x′. In the examples of
The magnitude of the voltages and, respectively, of the resulting transverse electrical fields E1, E2, . . . , E6 is determined e.g. experimentally. For a known fluid having different defined material constituent components the strength of the respective electrical field is varied such that a sufficient good “separation” of the individual fluid components is achieved, i.e. such that a position dependent current distribution at the measurement electrodes 4.x exhibits distinctive local maxima each of which can be assigned to one fluid component and whose magnitude represents the concentration (the relative fraction) of the component in the fluid.
For example, the sensor arrangement is adjusted to a gas mixture composed of nitrogen (N), oxygen (O2) and carbon dioxide (CO2) wherein the ratio of components is known. The transverse electrical fields E1, E2, etc. are adjusted such that the position dependent current iM(x) at the measurement electrodes 4.x exhibits three local maxima, e.g. one maximum representing the nitrogen at the position x1, one maximum representing the oxygen at the position x2, and one maximum representing the carbon dioxide at the position x3. The ratio iM(x1)/iM(x2)/iM(x3) is a measure for the ratio of mixture of the three fluid components. When the ratio of components changes then the peak magnitude of the maxima iM(x1), iM(x2) and iM(x3) changes correspondingly. For a measurement of the concentration of a gas component in quantitave termins the peak magnitude of the respective maximum is to be compared with the reference maximum of a reference current distribution iM,REF(X) which is determined using a test fluid with a known composition of gas components. The adjustment of the above-mentioned transverse electrical fields (E1, E2, etc.), which are adjusted by applying voltages at the measurement electrodes 4.x, 4.x′, are practically a “key” which has to be known for a measurement. That is, when making a reference measurement for determining the reference current distribution iM,REF(x) and when making a measurement with unknown fluid composition the same “key” has to be used (that is, the same transverse electrical fields have to be applied) so as to allow for a reasonable measurement.
As an alternative to the electrical fields transverse to the flow direction magnetic fields may be applied and aligned such that the resulting (Lorentz-) force exerted on the ions is effective in the direction of the measurement electrodes (i.e. magnetic field snd flow direction define a plane and parallel thereto the measurement electrodes are arranged).
In
In accordance with one example of the invention the method for detecting fluids having a certain material composition includes:
(1) Using a high voltage source 5 a high voltage is applied to a high voltage electrode 2, the voltage being that high that the flowing fluid is at least partially ionized and charge carriers are generated in the high voltage electrode 2, are emitted, and can at least partially be re-collected by the measurement electrodes 3, 4. The charge carriers emitted by the high voltage electrode 2 forms the emitter current.
(2) At the individual measurement electrodes 3, 4, which are arranged at a certain distance from each other, electrical quantities such as current, voltage, conductivity, etc. are measured (in the examples discussed above the current iM is measured).
(3) The electrical quantities measured at the individual measurement electrodes 4, 5 arranged on different positions within the flow channel exhibit a certain spatial distribution iM(x). This spatial distribution of the measured quantities is determined (e.g. electrode current vs. position).
(4) The determined spatial distribution of the measured electrical quantities is compared with at least one stored reference distribution—dependent on the application also with several reference distributions. A reference distribution may be, for example, characteristic for a certain material composition of the fluid.
(5) Dependent on the comparison, an output signal is provided which indicates, whether the spatial distribution of the measured electrical quantities at least partially corresponds with a reference distribution.
The following come into consideration as fluids: exhaust gases from combustion processes (e.g. in a combustion engine), as well as process gases from industrial facilities, circulating air from clean rooms, etc. In case of a combustion process the type of the combusted fuel (e.g. gasolines, diesel oils, kerosene, etc.) may result in a different material composition of the exhausted gases generated by the combustion process. Provided that the above mentioned characteristic distribution of the electrical quantities measured at the measurement electrodes 3, 4 are known for the respective exhaust gas (e.g. exhaust gasses from diesel and petrol engines) the combustion process producing the respective exhaust gas may be detected by means of the above described sensor arrangement by comparing the currently measured distribution with a known reference distribution. For example, mixtures having a certain fraction of e.g. nitrogen (N2) and/or oxygen (O2) may be detected in such a way.
Dependent on the (measured) flow velocity the above-mentioned distribution may be shifted for a certain fluid of a given material composition. By comparing the measured distribution with a known reference distribution obtained at a certain flow velocity (e.g. at the static fluid) the flow velocity may be deducted, too. Each stored reference distribution is thus associated with a known flow velocity (e.g. zero). The reference distributions are determined e.g. empirically.
In case of an equal spacing of the measurement electrodes 3 and 4 along a line parallel to the longitudinal axis of the flow channel 1 the distribution of the measured electrical quantities corresponds to a (sampled) function which describes the relationship between the respective quantity (current and/or voltage) and a spatial coordinate. The spatial coordinate thereby represents a position on the longitudinal axis of the flow channel. The measurement electrodes 3 and 4, respectively, may be arranged symmetrically with respect to the high voltage electrodes (however, they do not have to).
Additionally or alternatively, an average of the measurement values at the measurement electrodes may be formed. When forming an average also only a subset of the measurement electrodes may be considered, e.g. only that electrodes 3, 4 which are arranged upstream to the high voltage electrode 2 and/or only that arranged downstream to the high voltage electrode 2. Dependent on the determined voltage or current average or, dependent on the individual average values over a subset of the electrodes, the flow velocity may be deducted.
For the detection of a fluid of a certain material composition the “pattern” i.e. the shape) of the determined distribution rather plays a role, particularly the number of the extrema (maxima and minima) in the measured spatial distribution of the signal amplitudes and their relative position to each other are characteristic. If, when comparing the currently measured distribution with a reference distribution, only the position and the number of the (local) maxima and minima, which exceed and fall below, respectively, a certain threshold, are considered, then possibly occurring non-linear effects (e.g. non uniform amplitude variations along the spatial coordinate) may be masked.
Further, when comparing the measured spatial distribution with a reference distribution, a spatial scaling and/or displacement of the measured spatial distribution with respect to the reference distribution may be considered. Spatial scaling is to be understood such that e.g. the spatial distances of the maxima and, respectively, the minima in the measured distribution may vary dependent on the flow velocity of the fluid. These non-linear effects are illustrated in
While the invention has been described by means of an exemplary embodiment, the invention can additionally be modified within the spirit and the scope of this disclosure. The present application shall thus cover numerous variants, applications, and adaptions of the invention using its fundamental principles. Further, the present application intends to cover such deviations from the present disclosure which are known or common practise in the art on which the present invention is based. The invention is not limited to the above indicated details but may be modified in accordance with independent claims.
Number | Date | Country | Kind |
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A2020/2009 | Dec 2009 | AT | national |