The present invention relates to a sensor for detecting an amount of particular matter (hereinafter, referred to as PM) contained in exhaust gas.
Sensors for detecting an amount of PM contained in exhaust gas to be discharged from an internal combustion engine are known. As the sensors, a sensor is also known, in which sensor electrode portions are arranged in an exhaust pipe and PM is detected based on an electrostatic capacitance change amount occurred as the PM is adhered on the sensor electrode portions (e.g., see Patent Reference 1).
In the sensor, determination on failure of the sensor is performed using a change in peak shape of an electrostatic capacitance appearing if condensate water, which is created by condensation of moisture contained in exhaust gas, is adhered on the sensor electrode portions.
Patent Document 1: JP-A-2010-275917
In terms of protection of various sensors and the like, it is preferable to reliably detect the condensate water. Also, water is likely to be infiltrated into the exhaust system of the internal combustion engine from the outside, and for the same reason, it is preferable to reliably detect water infiltrated from the outside. However, the sensor as described above is configured to determine a failure of the sensor itself and thus does not take into account detection of water present in the exhaust system of the internal combustion engine, such as condensate water or water infiltrated from the outside.
An object of the present disclosure is to provide a sensor in which it is possible to detect water present in the exhaust system of the internal combustion engine.
A sensor according to the present disclosure includes: a sensor unit arranged in an exhaust system of an internal combustion engine and including: a filter member having a plurality of cells divided by porous partition walls and collecting a particulate matter in exhaust gas, and at least one pair of electrode members arranged to face each other with the cell interposed therebetween so as to form a capacitor and a controller estimating an amount of the particulate matter in the exhaust gas and detecting water present in the exhaust system of the internal combustion engine, based on an electrostatic capacitance between the pair of electrode members.
Further, a sensor according to the present disclosure includes: a sensor unit arranged in an exhaust system of an internal combustion engine and including: a filter member having a plurality of cells divided by porous partition walls and collecting a particulate matter in exhaust gas, and at least one pair of electrode members arranged to face each other with the cell interposed therebetween so as to form a capacitor, and a control unit, wherein the control unit is operated to execute an estimating process of estimating an amount of the particulate matter in the exhaust gas based on an electrostatic capacitance between the pair of electrode members; and a detecting process of detecting water present in the exhaust system of the internal combustion engine based on the electrostatic capacitance between the pair of electrode members.
According to the sensor of the present disclosure, it is possible to detect water present in the exhaust system of the internal combustion engine.
Hereinafter, sensors according to respective embodiments of the present invention will be described with reference to the accompanying drawings. The same components will be designated by the same reference numerals, and the names and functions thereof are the same. Therefore, the detailed descriptions thereof will not be repetitively made.
The oxidation catalyst 210 is configured to oxidize unburned fuel (hydrocarbon (HC)) and to increase a temperature of the exhaust gas when the unburned fuel is supplied thereto. The filter 220 is formed so that a plurality of cells divided by porous partition walls are arranged along exhaust gas flow direction and are alternately plugged at upstream and downstream sides of the cells. The filter 220 is configured so that PM in the exhaust gas is collected by micro-holes or surfaces of the partition walls and if an estimated amount of PM accumulated thereon reaches a predetermined amount, a so-called filter forced regeneration of combusting and removing the accumulated PM thereon is executed. The filter forced regeneration is performed, for example, by supplying unburned fuel to the oxidation catalyst 210 upstream of the filter 220 and thus increasing a temperature of the exhaust gas to be introduced into the filter 220 to a PM combustion temperature. The NOx purification catalyst 230 is configured to reduce and purify NOx in the exhaust gas, and the NOx/lambda sensor 240 is configured to detect a NOx concentration and excess air ratio in the exhaust gas. The PM sensor 10A of the present embodiment is provided in the exhaust pipe 110, for example, downstream of the DPF 220 and also upstream of the NOx purification catalyst 230, but may be provided in the exhaust pipe 110 downstream of the NOx purification catalyst 230.
Next, the detailed configuration of the PM sensor 10A according to the first embodiment will be described with reference to
The case member 11 has a shape of a bottomed cylinder, of which a bottom side (a lower end side in the shown example) is closed. A length L of the case member 11 in a cylinder axis direction is substantially the same as a radius R of the exhaust pipe 110 so that a cylindrical wall portion at the bottom side protrudes to a location near to a center axis CL of the exhaust pipe 110. Meanwhile, in the following descriptions, the bottom side of the case member 11 is referred to as a distal end side, and an opposite side to the bottom side is referred to as a base end side of the case member 11.
A cylindrical wall portion of the case member 11 at the distal end side is provided with a plurality of inflow ports 12 arranged to be spaced from each other in a circumferential direction. Also, a cylindrical wall portion of the case member 11 at the base end side is provided with a plurality of outflow ports 13 arranged to be spaced from each other in the circumferential direction. A total opening area S12 of the inflow ports 12 is smaller than a total opening area S13 of the outflow ports 13 (S12<S13). That is, an exhaust flow velocity V12 in the vicinity of the inflow ports 12 becomes slower than an exhaust flow velocity V13 in the vicinity of the outflow ports 13 (V12<V13), so that a pressure P12 at the inflow ports 12 becomes higher than a pressure P13 at the outflow ports 13 (P12>P13). Thus, the exhaust gas smoothly flows into the case member 11 through the inflow ports 12, and the exhaust gas in the case member 11 smoothly flows out through the outflow ports 13 into the exhaust pipe 110.
The pedestal portion 20 has a male screw portion 21 and a nut portion 22. The male screw portion 21 is provided on a base end portion of the case member 11 and is configured to close an opening of the case member 11 at the base end side. The male screw portion 21 is screwed with a female screw portion of a boss portion 110A formed on the exhaust pipe 110. The nut portion 22 is, for example, a hexagonal nut and is fixed to an upper end portion of the male screw portion 21. The male screw portion 21 and the nut portion 22 have through-holes (not shown) formed therein, through which conductive wires 35, 36 and the like as described below are to be inserted.
The sensor unit 30 has a filter member 31, a plurality of pairs of electrode members 32, 33, and an electrical heater 34.
The filter member 31 is formed so that a plurality of cells, which form lattice-shaped exhaust flow paths divided by partition walls of, for example, porous ceramics, are alternately plugged at upstream and downstream sides thereof. The filter member 31 is held on an inner peripheral surface of the case member 11 via a cushion member CM in a state where a flow path direction of the cells is arranged to be substantially parallel to an axial direction (an upward and downward direction in the figure) of the case member 11.
As enlargedly shown in
As shown in
The electrical heater 34 is, for example, an electric heating wire and is configured to generate heat by being energized and thus to directly heat the sensor filter 31, thereby executing a so-called filter regeneration of combusting and removing the PM accumulated in the measurement cells C1. Accordingly, the electrical heater 34 is formed to be bent into a continuous S-shape, and linear portions thereof parallel to each other are inserted in the respective measurement cells C1 along the flow paths thereof.
The control unit 40 is an example of the controller of the present invention and has a filter regeneration control unit 41, a PM amount estimating calculation unit 42, a water infiltration determination unit 43 and a sensor protection control unit 44 as individual functional elements. The functional elements are described as being contained in the control unit 40, which is a unitary hardware, but may be provided in separate hardware.
The filter regeneration control unit 41 is configured to determine whether or not a filter regeneration condition is satisfied, based on an electrostatic capacitance Cp between the electrode members 32, 33, which is detected by an electrostatic capacitance detection circuit (not shown), and then to execute filter regeneration control of turning on (energizing) the electrical heater 34 in a case where the filter regeneration condition is satisfied. The electrostatic capacitance Cp between the electrode members 32, 33 is expressed by the following equation 1, where ∈ is a dielectric constant of a medium between the electrode members 32, 33, S is a surface area of the electrode members 32, 33, and d is a distance between the electrode members 32, 33.
In the equation 1, the surface area S of the electrode members 32, 33 is constant, and when the dielectric constant s and the distance d are changed by the PM collected in the measurement cells C1, the electrostatic capacitance Cp is correspondingly changed. That is, the electrostatic capacitance Cp between the electrode members 32, 33 and an amount of the PM accumulated in the sensor filter 31 have a proportional relation.
In the example shown in
The PM amount estimating calculation unit 42 is configured to estimate a total PM amount mPM in the exhaust gas discharged from the filter 220, based on an electrostatic capacitance change amount ΔCp of the PM sensor 10A during a regeneration interval period (from the end of the filter regeneration to the start of the next filter regeneration). The PM amount mPM collected in the filter member 31 during the regeneration interval period is obtained by the following equation 2, in which the electrostatic capacitance change amount ΔCp of the PM sensor 10A is multiplied by a linear coefficient β.
[Equation 2]
m
PM
=β·ΔCp (2)
The water infiltration determination unit 43 is configured to determine whether or not water is present in the exhaust system, based on a peak value of the electrostatic capacitance Cp or an electrostatic capacitance change amount per unit time θ (ΔCp/Δt) of the PM sensor 10A. Then, when water is present in the exhaust system, the water infiltration determination unit 43 is configured to estimate an amount of the water.
If water is present in the exhaust system, as shown in
If the water 320 is held in the filter member 31, the peak value of the electrostatic capacitance Cp in the PM sensor 10A is significantly higher than that of a case where PM is accumulated therein, and also the electrostatic capacitance change amount θ until reaching the peak value is steeper (greater in gradient) than that of the case where PM is accumulated therein. Further, as an amount of water 320 held in the filter member 31 is increased, the peak value of the electrostatic capacitance Cp becomes higher, and also as the amount of water 320 held in the filter member 31 is increased, the electrostatic capacitance change amount per unit time θ (ΔCp/Δt) becomes steeper.
As shown by a one-dot chain line in
Therefore, the water infiltration determination unit 43 determines that water 320 is present in the exhaust system, if at least one of determination conditions, including a case where the peak value Cpw_pk of the electrostatic capacitance is equal to or higher than a predetermined upper threshold and a case where the change amount θ in the electrostatic capacitance Cp is equal to or greater than a predetermined upper threshold is satisfied. Also, the water infiltration determination unit 43 determines an amount of water present based on a value of the peak value Cpw_pk of the electrostatic capacitance. Determining the amount of water can be performed, for example, by using a map for determination. The map can be created by changing an amount of water held in the filter member 31 and then measuring a corresponding peak value Cpw_pk of the electrostatic capacitance.
The sensor protection control unit 44 is configured to protect various sensors by prohibiting energization to the sensors, when the water infiltration determination unit 43 determines that water is present in the exhaust system. In the present embodiment, the sensor protection control unit 44 protects the NOx/lambda sensor 240 by prohibiting energization to a heater (not shown) equipped in the NOx/lambda sensor 240.
As such, the water infiltration determination unit 43 can detect water (condensate water or infiltrated water) present in the exhaust system of the engine 100, based on the change amount per unit time θ (ΔCp/ΔT) in electrostatic capacitance Cp between the electrode members 32, 33 or the peak value Cp—pk, thereof. In this way, since water is detected based on the electrostatic capacitance Cp between the electrode members 32, 33, water present in the exhaust system can be detected. In addition, detection of water is performed by the PM sensor 10A, which is intended to detect an amount of PM. That is, the PM sensor 10A is used both for detecting an amount of PM and for detecting water present in the exhaust system. Accordingly, it is unnecessary to separately provide a dedicated sensor, thereby achieving a simplified configuration.
Further, the sensor protection control unit 44 prohibits energization to various sensors during a period in which the water infiltration determination unit 43 is determining that water is present in the exhaust system. Therefore, the various sensors can be protected.
Next, a PM sensor 10B according to the second embodiment will be described in detail with reference to
The case member of the second embodiment has a cylindrical bottomed inner case portion 11A and a cylindrical outer case portion 15 surrounding a cylindrical outer peripheral surface of the inner case portion 11A.
The inner case portion 11A is formed to have an axial length greater than that of the outer case portion 15 so that a distal end side thereof protrudes relative to the outer case portion 15. Also, a bottom portion of the inner case portion 11A is provided with an outflow port 13 for allowing exhaust gas in the inner case portion 15 to flow into an exhaust pipe 110. Further, a cylindrical wall portion of the inner case portion 11A at a base end side thereof is provided with a plurality of passage ports 14 arranged to be spaced with each other in a circumferential direction. The passage ports 14 are configured to allow exhaust gas in a flow path 16 defined between an outer peripheral surface of the inner case portion 11A and an inner peripheral surface of the outer case portion 15 to flow into the inner case portion 11A.
On a downstream end of the flow path 16, a circular ring-shaped inflow port 12 defined between the cylindrical wall portion of the inner case portion 11A at the distal end side thereof and the distal end portion of the outer case portion 15 is formed. An opening area S12 of the inflow port 12 is formed to be smaller than an opening area S13 of the outflow port 13 (S12<S13).
That is, the exhaust gas flowing through the exhaust pipe 110 collides with the cylindrical wall surface of the inner case portion 11A protruding distally relative to the outer case portion 15 and thus is smoothly introduced into the flow path 16 through the inflow port 12 arranged near to a center axis CL of the exhaust pipe 110. Then, the exhaust gas flowing through the flow path 16 is introduced into the inner case portion 11 through the passage ports 14, passes through the filter member 31, and then smoothly flows out through the outflow port 13 arranged near to the center axis CL of the exhaust pipe 110 into the exhaust pipe 110. As such, in the PM sensors 10B of the second embodiment, the inflow port 12 and the outflow port 13 are arranged near to the center axis CL where an exhaust flow velocity is highest in the exhaust pipe 110, so that it is possible to effectively increase a flow rate of the exhaust gas passing through the sensor filter 31.
Next, a PM sensor according to the third embodiment will be described in detail with reference to
The filter layer 61 is formed so that a plurality of cells, which are divided by partition walls of, for example, porous ceramics or the like and form exhaust flow paths, are alternately plugged at upstream and downstream sides thereof and the cells are arranged in parallel in one direction in a cuboid shape. PM contained in the exhaust gas is collected by surfaces or micro-holes of the partitions walls of the cells C11 as the exhaust gas flows from the cells C11 plugged at the downstream side thereof into the cells C12 plugged at the upstream side thereof as shown by broken line arrows in
The pair of electrode plates 62, 63 are conductive members having, for example, a flat plate shape, and external dimensions thereof in the longitudinal direction L and the width direction W are substantially the same as those of the filter layer 61. The pair of electrode plates 62, 63 are alternately stacked with the filter layer 61 interposed therebetween and are respectively connected to an electrostatic capacitance detection circuit (not shown) embedded in the control unit 40 via conductive wires 64, 65.
That is, the pair of electrode plates 62, 63 are arranged to face each other and the filter layer 61 are interposed between the electrode plates 62, 63, so that the entire cells C11 form a capacitor. As such, in the PM sensor of the third embodiment, the entire cells C11 are configured as the capacitor due to the electrode plates 62, 63 having a flat plate shape, so that it is possible to effectively secure an electrode surface area S and to increase an absolute value of a detectable electrostatic capacitance. Also, the distance d between the electrodes corresponds to a pitch of the cells and is uniform, so that it is possible to effectively suppress the non-uniformity of an initial electrostatic capacitance.
Meanwhile, when combusting and removing the PM accumulated in the cells C11, a voltage may be directly applied to the electrode plates 62, 63 or a heater board or the like (not shown) may be provided between the filter layer 61 and the electrode plates 62, 63.
[Others]
The present invention is not limited to the foregoing embodiments and changes thereof can be appropriately made without departing from the spirit and scope of the present invention.
This application is based on Japanese Patent Application No. 2015-031525 filed on Feb. 20, 2015, the entire contents of which are incorporated herein by reference.
The sensor of the present invention has the effect that it is possible to detect water present in an exhaust system of an internal combustion engine and thus is useful in that sensors therein can be protected.
Number | Date | Country | Kind |
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2015-031525 | Feb 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/054619 | 2/17/2016 | WO | 00 |