Printing systems such as ink jet printers often employ a feed mechanism to feed print media from an input area or tray to a print zone of the printing system. To separate sheets of print media as they enter a transport path of the printing system between the input area and the print zone, a conventional feed mechanism typically employs a separation assembly including one or more separation pads. Additionally, to reset the separation assembly and/or to realign leading edges of the print media adjacent a separator pad after a sheet of print media is picked and transported to the print zone, a conventional feed mechanism includes a reset assembly. After a sheet of print media is selected and fed through the transport path via the feed mechanism, the reset assembly is activated to move the leading edges of the stacked print media that are in contact with the separator pad away from the separator pad.
Certain examples are shown in the above-identified figures and described in detail below. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic for clarity and/or conciseness. Although the following discloses example methods and apparatus, it should be noted that such methods and apparatus are merely illustrative and should not be considered as limiting the scope of this disclosure. The illustrated examples described in the figures illustrate a separator assembly for use with media handling systems or printing systems (e.g., ink jet printing systems).
Conventional printers often employ a feed mechanism to urge or move print media toward a print zone of a printing apparatus. To prevent multiple sheets of print media from simultaneously entering the print zone, conventional printers typically employ a separation pad to separate a top sheet from a next-to-top sheet in a stack of print media. When multiple sheets from the stack of print media are advanced toward the separator pad via the feed mechanism, the separator pad often deflects, deforms or moves to allow the top sheet to be driven forward without also driving the extra sheets in the print zone. After the top-sheet is moved to the print zone, conventional printers typically employ a separate reset mechanism or assembly to move the leading edges of the remaining sheets in a stack of print media away from the separator pad to enable the separator pad to move to its non-deflected, initial position. However, having a separate reset assembly increases manufacturing costs and complexity. In some instances, a conventional reset assembly may increase the overall dimensional envelope of a printing apparatus.
Example methods, systems and apparatus described herein overcome at least the foregoing problems. Unlike conventional printers, the example reset assembly is integral with the separator assembly. As a result, the example separator assembly described herein reduces manufacturing costs and complexity.
The example separator assemblies disclosed herein provide a reset assembly or mechanism to move leading edges of a stack of print media away from a separator pad after a top sheet of print media is advanced to a print zone of the printer. In particular, an example separator assembly includes a dual function separator pad that is to separate a top sheet from a next-to-top sheet when print media is fed to a print zone of a printing apparatus and also provides a reset mechanism to move the remaining sheets of print media away from the separator pad after the top sheet is transported to the print zone to allow the separator pad to move to a non-deflected, initial position.
In some examples, an example separator assembly includes a cam that is coupled adjacent to an end of a friction arm that is to be actuated by a service sled. When actuated, the cam engages a separator pad via a pad backer and causes the separator pad to move linearly, slide, deflect, deform or otherwise move away from a base and toward a leading edge of the print media. As a result, the separator pad moves a leading edge of the print media in a direction away from the separator pad. When the friction arm is released, the cam releases the pad backer and, thus, the separator pad and the separator pad slides, deflects or otherwise moves to its initial, non-deflected position.
As shown in
A separator roller or friction roller 318 is coupled (e.g., fixedly coupled) to the actuation arm 306 via a support 320. The support 320 includes a leg 322 having an opening 324 to slidably receive the end 310 of the actuation arm 306 and a leg 326 having an opening 328 (e.g., a partial opening or C-shaped end) to couple to the actuation arm 306 via snap-fit so that the cam 308, when integrally formed with the actuation arm 306, does not hinder or interfere with the assembly of the support 320 and the actuation arm 306. The separator roller 318 is to engage the drive roller 126c (
To reduce or eliminate the incidence of feeding multiple sheets 204 of the print media 108 into the media path 120 simultaneously, the separator assembly 104 of the illustrated example employs a separator pad 336. The separator pad 336 includes a surface 338 (e.g., a frictional surface) that protrudes from a body portion 340 of the separator pad 336 and which is to be arranged adjacent the media input 110. Further, the separator pad 336 moves, deflects, slides, deforms or otherwise moves relative to the base 302 and/or the guide ramp 332. In particular, the surface 338 of the separator pad 336 engages and/or protrudes from a slot 342 of the guide ramp 332 and is sized to move, deflect, deform or slide relative to, or within, the slot 342 of the guide ramp 332. A surface 344 of the separator pad 336 opposite the surface 338 is orientated relative to, or substantially aligned with, the cam 308 of the actuation arm 306.
The separator pad 336 of the illustrated example is composed of a rubber material and provides a coefficient of friction with a sheet (e.g., the top sheet 106) of print media 108 that is greater than the coefficient of friction between adjacent sheets (e.g., the next-to-top sheet 206 of
To facilitate movement of the separator pad 336 relative to the base 302, the separator assembly 104 of the illustrated example includes a pad backer 346. The pad backer 346 is disposed between the cam 308 of the actuation arm 306 and the separator pad 336. In particular, the pad backer 346 of the illustrated example floats between the cam 308 and the separator pad 336. The pad backer 346 is substantially aligned with the cam 308 and transfers a load from the cam 308 to the separator pad 336. In particular, the pad backer 346 significantly reduces or prevents damage to the separator pad 336 that may otherwise occur during rotation of the cam 308 against the separator pad 336.
Additionally, the actuation arm 306 is in a non-relaxed or activated position 504 such that the separator roller 318 is to disengage the drive roller 126c (
For example, as shown in
In some examples, the controller may cause the service sled 130 to be driven back and forth relative to the lever 312 to cause the actuation arm 306 to rotate between the positions 406 and 504 over a short duration of time (e.g. rapid movement), thereby pulsing the separator pad 336 to push or move the leading edges of the next-to-top sheets off of and/or away from the separator pad 336.
As noted above, in the first position 402, the surface 338 of the separator pad 336 protrudes a first distance from the surface 404 of the guide ramp 332 or otherwise extends into the media path 120 to help separate the top sheet 106 from respective next-to-top sheets 606a and 606b and prevent the next-to-top sheets 606a and/or 606b from being carried along with the top sheet 106 into the transport nip 602.
In operation, the pick arm assembly 124 urges or drives print media 108 toward the separator assembly 104. For example, the pick arm assembly 124 may include a pick roller 608 mounted to a pick roller swing arm 610 that is pivotally coupled relative to the media input 110. The swing arm 610 is biased toward the top sheet 106 of the print media 108 (e.g., a downward direction in the orientation of
During a printing operation, the pick roller 608 is driven via a shaft 612 and a gear train 614 at the direction of, for example, a controller. As the pick roller 608 rotates, the pick roller 608 urges the top sheet 106 toward the separator pad 336, which helps prevent or significantly reduce the incidence of the next-to-top sheets 606a and/or 606b from advancing simultaneously with the top sheet 106 through the transport nip 602. When a leading edge 616 of the top sheet 106 (or leading edges of the sheets 204) strikes or engages the separator pad 336, the separator pad 336 moves, slides, deforms, deflects or otherwise shifts relative to the base 302 and/or the guide ramp 332 (e.g., in a direction away from the media path 120 toward the base 302). In other words, the leading edges of the sheets 204 cause the surface 338 of the separator pad 336 to deflect slightly relative to the surface 404 of the guide ramp 332. For example, this slightly deflected position of the separator pad 336 can be considered a third position.
As a result, the separator pad 336 friction allows only the top sheet 106 to advance to the transport nip 602. The force of pick roller 608 on the top sheet 106 is sufficient to overcome the resistance provided by the surface 338 of separator pad 336 while the next-to-top sheet 606a, which may be dragged along with a much smaller sheet-to-sheet friction force with top sheet 106, will be stopped by the separator pad 336. In particular, the next-to-top sheet 606a will be stopped by the friction provided by the surface 338 of the separator pad 336 being in the media path 120. Thus, the separator pad 336 separates the next-to-top sheet 606a from the top sheet 106.
The top sheet 106 continues to be driven forward toward the drive roller 126c and the separator roller 318, while the separator pad 336 stops the leading edges of the sheets 204 of the print media 108 (e.g., the sheets 606a and/or 606b) remaining in engagement with or adjacent the separator pad 336. Additionally, the top sheet 106 is guided from the media input 110 toward the drive roller 126c along the guide ramps 334.
Further, although not shown, a friction spring is coupled to the separator roller 318 to provide a rotational resistance to the separator roller 318. The force provided by the drive roller 126c is sufficient to overcome the resistance of the separator roller 318 provided by the friction spring. When the top sheet 106 of print media 108 enters the transport nip 602 formed by the drive roller 126c being in engagement with the separator roller 318, the top sheet 106 is driven with enough force to overcome the resistance provided by the friction spring of the separator roller 318. However, if multiple sheets (e.g., the sheets 106, 606a and/or 606b) simultaneously enter the transport nip 602, the additional sheets (driven by the top sheet 106) will lack a sufficient drive force to overcome the resistance provided by the friction spring of the separator roller 318, preventing the separator roller 318 from rotating. In this manner, the frictional spring of the separator roller 318 provides a secondary or back-up separation device.
As noted above, when the top sheet 106 is driven forward by the pick roller 608, the surface 338 of the separator pad 336 deflects (e.g., slightly deflects) relative to the surface 404 of the guide ramp 332 (e.g., the third position). Thus, after the top sheet 106 advances through the transport nip 602 and to the print zone, it is often necessary to reset the separator pad 336 and shift or move the leading edges of the print media 108 away from the surface 338 of the separator pad 336 to allow the separator pad 336 to move to the first position 402. In particular, the separator pad 336 is most effective when the separator pad 336 is in its initial, non-deflected position relative to the guide ramp 332. To reset the separator pad 336 to the first position 402, the actuation arm 306 is moved to the activated position 502.
When the separator assembly 104 is re-positioned to the first position 402 as shown in
At least some of the aforementioned examples include one or more features and/or benefits including, but not limited to, a separator assembly having a separator pad moveably coupled relative to a guide ramp. The separator pad has a first position in which a surface the separator pad protrudes a first distance within a media path relative to the guide ramp. The surface of the separator pad is to deflect to a second position relative to the guide ramp and away from the media path when a print media engages the separator pad. An actuator to engage the separator pad to move the surface of the separator pad to a third position in which the surface of the separator pad protrudes a second distance into the media path relative to the guide ramp. The first distance being less than the second distance.
In some examples, a separator roller is coupled to the actuation arm. The separator roller is to frictionally engage a drive roller of a feed mechanism. The separator roller is to disengage the drive roller when the actuation arm is rotated relative to the base between respective fourth and fifth positions.
The example methods and apparatus described above were developed in an effort to improve the performance of a separator apparatus in media handling system such as an inkjet printer and to reduce the costs and complexity associated with manufacturing. Thus, embodiments of the disclosure are described with reference to a separator assembly for a media handling system. As noted at the beginning of this Description, the examples shown in the figures and described above illustrate but do not limit the disclosure. Other forms, details, and embodiments may be made and implemented. Therefore, the foregoing description should not be construed to limit the scope of the disclosure, which is defined in the following claims.
Number | Name | Date | Kind |
---|---|---|---|
5882004 | Padget | Mar 1999 | A |
6042103 | Yraceburu et al. | Mar 2000 | A |
6663098 | Teo et al. | Dec 2003 | B2 |
6733110 | Pinkernell et al. | May 2004 | B1 |
7156388 | Kang et al. | Jan 2007 | B2 |
7370858 | Youn | May 2008 | B2 |
7392979 | Sasaki et al. | Jul 2008 | B2 |
7455288 | Ruhe et al. | Nov 2008 | B2 |
7810803 | Hoberock et al. | Oct 2010 | B2 |
20010028141 | Kotaka et al. | Oct 2001 | A1 |
20030132570 | Park | Jul 2003 | A1 |
20040033100 | Richtsmeier et al. | Feb 2004 | A1 |
20050082742 | Kang et al. | Apr 2005 | A1 |
20050156372 | Ramos | Jul 2005 | A1 |
20080122162 | Bokelman et al. | May 2008 | A1 |
20090026693 | Lim | Jan 2009 | A1 |
Number | Date | Country | |
---|---|---|---|
20130001863 A1 | Jan 2013 | US |