This patent application is based on and claims priority pursuant to 35 U.S.C. §119 to Japanese Patent Application No. 2015-125628, filed on Jun. 23, 2015, in the Japanese Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Technical Field
Exemplary aspects of the present disclosure relate to a separator, a fixing device, and an image forming apparatus, and more particularly, to a separator for separating a recording medium from a fixing rotator, a fixing device incorporating the separator, and an image forming apparatus incorporating the fixing device.
Description of the Background
Related-art image forming apparatuses, such as copiers, facsimile machines, printers, or multifunction printers having two or more of copying, printing, scanning, facsimile, plotter, and other functions, typically form an image on a recording medium according to image data. Thus, for example, a charger uniformly charges a surface of a photoconductor; an optical writer emits a light beam onto the charged surface of the photoconductor to form an electrostatic latent image on the photoconductor according to the image data; a developing device supplies toner to the electrostatic latent image formed on the photoconductor to render the electrostatic latent image visible as a toner image; the toner image is directly transferred from the photoconductor onto a recording medium or is indirectly transferred from the photoconductor onto a recording medium via an intermediate transfer belt; finally, a fixing device applies heat and pressure to the recording medium bearing the toner image to fix the toner image on the recording medium, thus forming the image on the recording medium.
Such fixing device may include a fixing rotator, such as a fixing roller, a fixing belt, and a fixing film, heated by a heater and an opposed rotator, such as a pressure roller and a pressure belt, pressed against the fixing rotator to form a fixing nip therebetween through which a recording medium bearing a toner image is conveyed. As the recording medium bearing the toner image is conveyed through the fixing nip, the fixing rotator and the opposed rotator apply heat and pressure to the recording medium, melting and fixing the toner image on the recording medium.
This specification describes below an improved separator for separating a recording medium from a fixing rotator. In one exemplary embodiment, the separator includes a separation body including a front end and a conveyance path side face. The front end is disposed in proximity to an outer circumferential surface of the fixing rotator. The conveyance path side face faces a conveyance path where the recording medium is conveyed. At least one rotary separation aid projects beyond the conveyance path side face of the separation body toward the conveyance path. The rotary separation aid is rotated by the recording medium as the recording medium comes into contact with the rotary separation aid.
This specification further describes an improved fixing device. In one exemplary embodiment, the fixing device includes a fixing rotator rotatable in a predetermined direction of rotation and an opposed rotator to press against the fixing rotator to form a fixing nip between the fixing rotator and the opposed rotator, through which a recording medium bearing a toner image is conveyed. A heater heats the fixing rotator. A separator is disposed downstream from the fixing rotator in a recording medium conveyance direction to separate the recording medium from the fixing rotator. The separator includes a separation body including a front end and a conveyance path side face. The front end is disposed in proximity to an outer circumferential surface of the fixing rotator. The conveyance path side face faces a conveyance path where the recording medium is conveyed. At least one rotary separation aid projects beyond the conveyance path side face of the separation body toward the conveyance path. The rotary separation aid is rotated by the recording medium as the recording medium comes into contact with the rotary separation aid.
This specification further describes an improved image forming apparatus. In one exemplary embodiment, the image forming apparatus includes an image forming device to form a toner image and a fixing device, disposed downstream from the image forming device in a recording medium conveyance direction, to fix the toner image on a recording medium. The fixing device includes a fixing rotator rotatable in a predetermined direction of rotation and an opposed rotator to press against the fixing rotator to form a fixing nip between the fixing rotator and the opposed rotator, through which the recording medium bearing the toner image is conveyed. A heater heats the fixing rotator. A separator is disposed downstream from the fixing rotator in the recording medium conveyance direction to separate the recording medium from the fixing rotator. The separator includes a separation body including a front end and a conveyance path side face. The front end is disposed in proximity to an outer circumferential surface of the fixing rotator. The conveyance path side face faces a conveyance path where the recording medium is conveyed. At least one rotary separation aid projects beyond the conveyance path side face of the separation body toward the conveyance path. The rotary separation aid is rotated by the recording medium as the recording medium comes into contact with the rotary separation aid.
A more complete appreciation of the disclosure and the many attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In describing exemplary embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve a similar result.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, in particular to
It is to be noted that, in the drawings for explaining exemplary embodiments of this disclosure, identical reference numerals are assigned, as long as discrimination is possible, to components such as members and component parts having an identical function or shape, thus omitting description thereof once it is provided.
Referring to
As illustrated in
For example, each of the image forming devices 4Y, 4M, 4C, and 4K includes a drum-shaped photoconductor 5 serving as an image bearer or a latent image bearer that bears an electrostatic latent image and a resultant toner image; a charger 6 that charges an outer circumferential surface of the photoconductor 5; a developing device 7 that supplies toner to the electrostatic latent image formed on the outer circumferential surface of the photoconductor 5, thus visualizing the electrostatic latent image as a toner image; and a cleaner 8 that cleans the outer circumferential surface of the photoconductor 5. It is to be noted that, in
Below the image forming devices 4Y, 4M, 4C, and 4K is an exposure device 9 that exposes the outer circumferential surface of the respective photoconductors 5 with laser beams. For example, the exposure device 9, constructed of a light source, a polygon mirror, an f-θ lens, reflection mirrors, and the like, emits a laser beam onto the outer circumferential surface of the respective photoconductors 5 according to image data sent from an external device such as a client computer.
Above the image forming devices 4Y, 4M, 4C, and 4K is a transfer device 3. For example, the transfer device 3 includes an intermediate transfer belt 30 serving as an intermediate transferor, four primary transfer rollers 31 serving as primary transferors, a secondary transfer roller 36 serving as a secondary transferor, a secondary transfer backup roller 32, a cleaning backup roller 33, a tension roller 34, and a belt cleaner 35.
The intermediate transfer belt 30 is an endless belt stretched taut across the secondary transfer backup roller 32, the cleaning backup roller 33, and the tension roller 34. As a driver drives and rotates the secondary transfer backup roller 32 counterclockwise in
The four primary transfer rollers 31 sandwich the intermediate transfer belt 30 together with the four photoconductors 5, forming four primary transfer nips between the intermediate transfer belt 30 and the photoconductors 5, respectively. The primary transfer rollers 31 are coupled to a power supply that applies a predetermined direct current (DC) voltage and/or a predetermined alternating current (AC) voltage thereto.
The secondary transfer roller 36 sandwiches the intermediate transfer belt 30 together with the secondary transfer backup roller 32, forming a secondary transfer nip between the secondary transfer roller 36 and the intermediate transfer belt 30. Similar to the primary transfer rollers 31, the secondary transfer roller 36 is coupled to the power supply that applies a predetermined direct current (DC) voltage and/or a predetermined alternating current (AC) voltage thereto.
A bottle holder 2 situated in an upper portion of the image forming apparatus 1 accommodates four toner bottles 2Y, 2M, 2C, and 2K detachably attached thereto to contain and supply fresh yellow, magenta, cyan, and black toners to the developing devices 7 of the image forming devices 4Y, 4M, 4C, and 4K, respectively. For example, the fresh yellow, magenta, cyan, and black toners are supplied from the toner bottles 2Y, 2M, 2C, and 2K to the developing devices 7 through toner supply tubes interposed between the toner bottles 2Y, 2M, 2C, and 2K and the developing devices 7, respectively.
In a lower portion of the image forming apparatus 1 are a paper tray 10 that loads a plurality of sheets P serving as recording media and a feed roller 11 that picks up and feeds a sheet P from the paper tray 10 toward the secondary transfer nip formed between the secondary transfer roller 36 and the intermediate transfer belt 30. The sheets P may be thick paper, postcards, envelopes, plain paper, thin paper, coated paper, art paper, tracing paper, overhead projector (OHP) transparencies, and the like. Optionally, a bypass tray that loads thick paper, postcards, envelopes, thin paper, coated paper, art paper, tracing paper, OHP transparencies, and the like may be attached to the image forming apparatus 1.
A conveyance path R extends from the feed roller 11 to an output roller pair 13 to convey the sheet P picked up from the paper tray 10 onto an outside of the image forming apparatus 1 through the secondary transfer nip. The conveyance path R is provided with a registration roller pair 12 located below the secondary transfer nip formed between the secondary transfer roller 36 and the intermediate transfer belt 30, that is, upstream from the secondary transfer nip in a sheet conveyance direction D1. The registration roller pair 12 serving as a timing roller pair conveys the sheet P conveyed from the feed roller 11 toward the secondary transfer nip at a proper time.
The conveyance path R is further provided with a fixing device 20 (e.g., a fuser or a fusing unit) located above the secondary transfer nip, that is, downstream from the secondary transfer nip in the sheet conveyance direction D1. The fixing device 20 fixes an unfixed toner image transferred from the intermediate transfer belt 30 onto the sheet P conveyed from the secondary transfer nip on the sheet P. The conveyance path R is further provided with the output roller pair 13 located above the fixing device 20, that is, downstream from the fixing device 20 in the sheet conveyance direction D1. The output roller pair 13 ejects the sheet P bearing the fixed toner image onto the outside of the image forming apparatus 1, that is, an output tray 14 disposed atop the image forming apparatus 1. The output tray 14 stocks the sheet P ejected by the output roller pair 13.
Referring to
As a print job starts, a driver drives and rotates the photoconductors 5 of the image forming devices 4Y, 4M, 4C, and 4K, respectively, clockwise in
Simultaneously, as the print job starts, the secondary transfer backup roller 32 is driven and rotated counterclockwise in
When the yellow, magenta, cyan, and black toner images formed on the photoconductors 5 reach the primary transfer nips, respectively, in accordance with rotation of the photoconductors 5, the yellow, magenta, cyan, and black toner images are primarily transferred from the photoconductors 5 onto the intermediate transfer belt 30 by the transfer electric field created at the primary transfer nips such that the yellow, magenta, cyan, and black toner images are superimposed successively on a same position on the intermediate transfer belt 30. Thus, a full color toner image is formed on the outer circumferential surface of the intermediate transfer belt 30. After the primary transfer of the yellow, magenta, cyan, and black toner images from the photoconductors 5 onto the intermediate transfer belt 30, the cleaners 8 remove residual toner failed to be transferred onto the intermediate transfer belt 30 and therefore remaining on the photoconductors 5 therefrom, respectively.
On the other hand, the feed roller 11 disposed in the lower portion of the image forming apparatus 1 is driven and rotated to feed a sheet P from the paper tray 10 toward the registration roller pair 12 in the conveyance path R. The registration roller pair 12 halts the sheet P temporarily.
Thereafter, the registration roller pair 12 resumes rotation at a predetermined time to convey the sheet P to the secondary transfer nip at a time when the full color toner image formed on intermediate transfer belt 30 reaches the secondary transfer nip. The secondary transfer roller 36 is applied with a transfer voltage having a polarity opposite a polarity of the charged yellow, magenta, cyan, and black toners constituting the full color toner image formed on the intermediate transfer belt 30, thus creating a transfer electric field at the secondary transfer nip. Thus, the yellow, magenta, cyan, and black toner images constituting the full color toner image are secondarily transferred from the intermediate transfer belt 30 onto the sheet P collectively by the transfer electric field created at the secondary transfer nip. After the secondary transfer of the full color toner image from the intermediate transfer belt 30 onto the sheet P, the belt cleaner 35 removes residual toner failed to be transferred onto the sheet P and therefore remaining on the intermediate transfer belt 30 therefrom.
Thereafter, the sheet P bearing the full color toner image is conveyed to the fixing device 20 that fixes the full color toner image on the sheet P. Then, the sheet P bearing the fixed full color toner image is ejected by the output roller pair 13 onto the outside of the image forming apparatus 1, that is, the output tray 14 that stocks the sheet P.
The above describes the image forming operation of the image forming apparatus 1 to form the full color toner image on the sheet P. Alternatively, the image forming apparatus 1 may form a monochrome toner image by using any one of the four image forming devices 4Y, 4M, 4C, and 4K or may form a bicolor or tricolor toner image by using two or three of the image forming devices 4Y, 4M, 4C, and 4K.
Referring to
A detailed description is now given of a construction of the fixing belt 21.
The fixing belt 21 is a thin, flexible endless belt. The thermal conductor 25 disposed opposite the inner circumferential surface of the fixing belt 21 rotatably supports the fixing belt 21. The fixing belt 21 is constructed of a base layer constituting the inner circumferential surface, an elastic layer coating the base layer, and a release layer coating the elastic layer, which produce a total thickness of the fixing belt 21 not greater than 1 mm. The base layer, having a thickness in a range of from 30 micrometers to 100 micrometers, is made of resin such as polyimide. Alternatively, the base layer may be made of metal such as nickel and stainless steel. The elastic layer, having a thickness in a range of from 100 micrometers to 300 micrometers, is made of rubber such as silicone rubber, silicone rubber foam, and fluoro rubber. The elastic layer absorbs slight surface asperities of the fixing belt 21 at the fixing nip N, facilitating even heat conduction from the fixing belt 21 to the toner image T on the sheet P and thereby suppressing formation of a faulty toner image on the sheet P. The release layer, having a thickness in a range of from 10 micrometers to 50 micrometers, is made of tetrafluoroethylene-perfluoroalkylvinylether copolymer (PFA), polytetrafluoroethylene (PTFE), polyimide (PI), polyether imide (PEI), polyether sulfide (PES), or the like. The release layer facilitates separation or peeling-off of toner of the toner image T on the sheet P from the fixing belt 21. A loop diameter of the fixing belt 21 is in a range of from 15 mm to 120 mm. According to this exemplary embodiment, the fixing belt 21 has a loop diameter of about 30 mm.
A detailed description is now given of a construction of the pressure roller 22.
The pressure roller 22, having a diameter in a range of from about 30 mm to about 40 mm, is constructed of a hollow cored bar 22a and an elastic layer 22b coating the cored bar 22a. The elastic layer 22b is made of silicone rubber foam, silicone rubber, fluoro rubber, or the like. Optionally, a thin release layer made of PFA, PTFE, or the like may coat an outer circumferential surface of the elastic layer 22b. The pressure roller 22 is pressed against the fixing belt 21 to form the desired fixing nip N between the pressure roller 22 and the fixing belt 21. The pressure roller 22 is rotatably mounted on and supported by a side plate of the fixing device 20 through a bearing at each lateral end of the pressure roller 22 in an axial direction thereof. The pressure roller 22 mounts a gear that engages a driving gear of a driver so that the pressure roller 22 is driven and rotated clockwise in
A heater or a heat source such as a halogen heater may be situated inside the pressure roller 22. If the elastic layer 22b of the pressure roller 22 is made of sponge such as silicone rubber foam, the elastic layer 22b decreases pressure exerted to the fixing nip N, reducing bending of the nip formation pad 23. Additionally, the elastic layer 22b made of sponge enhances thermal insulation of the pressure roller 22, reducing heat conduction from the fixing belt 21 to the pressure roller 22 and thereby improving heating efficiency of the fixing belt 21. As illustrated in
A detailed description is now given of a configuration of the nip formation pad 23.
The nip formation pad 23 is made of heat resistant resin such as liquid crystal polymer or the like. The nip formation pad 23 is a plate extending continuously in an axial direction of the fixing belt 21. An elastic member made of silicone rubber, fluoro rubber, or the like that is interposed between the nip formation pad 23 and the fixing belt 21 causes the outer circumferential surface of the fixing belt 21 to absorb slight surface asperities of the sheet P at the fixing nip N, facilitating even heat conduction from the fixing belt 21 to the toner image T on the sheet P and thereby suppressing formation of a faulty toner image on the sheet P. The nip formation pad 23 includes a planar contact face 23a that contacts the inner circumferential surface of the fixing belt 21. Alternatively, the contact face 23a of the nip formation pad 23 that contacts the fixing belt 21 may be contoured into a recess in cross-section to correspond to the curvature of the pressure roller 22, constructed of a plane and a recess contiguous to the plane, or contoured into arbitrary shapes.
A detailed description is now given of a configuration of the support 24.
The support 24 is secured to the side plate of the fixing device 20 at each lateral end of the support 24 in a longitudinal direction thereof parallel to the axial direction of the fixing belt 21 such that the support 24 is disposed inside the loop formed by the fixing belt 21. The support 24 has a length in the longitudinal direction thereof that is equivalent to a length of the nip formation pad 23 in a longitudinal direction thereof parallel to the axial direction of the fixing belt 21. The support 24 contacts an interior face of the nip formation pad 23 that is opposite the contact face 23a that contacts the fixing belt 21, thus supporting the nip formation pad 23. Accordingly, even if the nip formation pad 23 receives pressure from the pressure roller 22, the nip formation pad 23 is not bent by the pressure and therefore produces a uniform nip length of the fixing nip N in the sheet conveyance direction D1 throughout the entire width of the fixing belt 21 and the pressure roller 22 in the axial direction thereof. The support 24 is made of metal having an increased mechanical strength, such as steel (e.g., stainless steel), to prevent bending of the nip formation pad 23. Alternatively, the support 24 may be made of resin having a mechanical strength great enough to prevent bending of the nip formation pad 23.
If the heater 26 is a heater or a heat source such as a halogen heater that heats the fixing belt 21 by radiant heat, an opposed face of the support 24 disposed opposite the heater 26 is partially or entirely coated with an insulator or treated with bright annealing (BA) or mirror polishing. Accordingly, heat radiated from the heater 26 toward the support 24, that is, heat or light that may heat the support 24, is used to heat the thermal conductor 25, improving heating efficiency of heating the fixing belt 21 through the thermal conductor 25.
A detailed description is now given of a configuration of the thermal conductor 25.
The thermal conductor 25 is a tube or a pipe having a thickness not greater than 0.2 mm. The thermal conductor 25 may be made of conductive metal such as aluminum, iron, and stainless steel. The thermal conductor 25 is mounted on and supported by the side plate of the fixing device 20 at each lateral end of the thermal conductor 25 in a longitudinal direction thereof parallel to the axial direction of the fixing belt 21. The thermal conductor 25 is disposed in proximity to or in contact with the inner circumferential surface of the fixing belt 21 at a circumferential span on the fixing belt 21 other than the fixing nip N. At the fixing nip N, the thermal conductor 25 includes a recess accommodating the nip formation pad 23 and having a slit.
The heater 26 heats the thermal conductor 25 by radiant heat or light, which in turn heats the fixing belt 21. That is, the heater 26 heats the thermal conductor 25 directly and heats the fixing belt 21 indirectly through the thermal conductor 25. The heater 26 does not heat a part of the fixing belt 21 locally but does heat the fixing belt 21 through the thermal conductor 25 throughout the substantially entire span in a circumferential direction of the fixing belt 21. Accordingly, even if the fixing belt 21 rotates at high speed, the heater 26 heats the fixing belt 21 sufficiently, suppressing fixing failure. The thermal conductor 25 having the thickness not greater than 0.2 mm conducts heat from the heater 26 to the fixing belt 21 effectively.
At an ambient temperature, a gap between the fixing belt 21 and the thermal conductor 25 produced at the circumferential span on the fixing belt 21 other than the fixing nip N is greater than 0 mm and not greater than 1 mm. Hence, the fixing belt 21 slides over the thermal conductor 25 in a decreased area, suppressing abrasion of the fixing belt 21 that may accelerate as the fixing belt 21 slides over the thermal conductor 25 in an increased area. Simultaneously, the fixing belt 21 is not isolated from the thermal conductor 25 with an excessively increased gap therebetween, suppressing degradation in heating efficiency in heating the fixing belt 21. Additionally, the thermal conductor 25 disposed in proximity to the fixing belt 21 retains a circular shape of the flexible fixing belt 21, reducing deformation and resultant degradation and breakage of the fixing belt 21. In order to decrease resistance between the thermal conductor 25 and the fixing belt 21 sliding thereover, a slide face, that is, an outer circumferential surface, of the thermal conductor 25 may be made of a material having a decreased friction coefficient or the inner circumferential surface of the fixing belt 21 may be coated with a surface layer made of a material containing fluorine.
As illustrated in
A detailed description is now given of a construction of the pressurization assembly 28.
The pressurization assembly 28 includes a pressure lever 40 and a pressure spring 41. The pressure lever 40 is pivotably mounted on and supported by the side plate of the fixing device 20 such that the pressure lever 40 is pivotable about a shaft 40a at one end of the pressure lever 40 in a longitudinal direction thereof. A center of the pressure lever 40 in the longitudinal direction thereof contacts the bearing of the pressure roller 22. Another end of the pressure lever 40 in the longitudinal direction thereof is anchored with the pressure spring 41. As the pressure lever 40 rotates about the shaft 40a, the pressure lever 40 moves the pressure roller 22 horizontally in
A detailed description is now given of a configuration of the separator 29.
The separator 29 is disposed downstream from the fixing nip N in a sheet conveyance direction D2 and disposed opposite the outer circumferential surface of the fixing belt 21. The separator 29 is isolated from the outer circumferential surface of the fixing belt 21 at least in a conveyance span or an imaged span of the fixing belt 21 in the axial direction thereof where an imaged region, that is, the toner image T, on the sheet P is conveyed over the fixing belt 21. Accordingly, the conveyance span on the outer circumferential surface of the fixing belt 21 is immune from abrasion due to contact with the separator 29, preventing the fixing belt 21 from producing gloss streaks on the toner image T on the sheet P.
A description is provided of a fixing operation performed by the fixing device 20 having the construction described above.
As the image forming apparatus 1 is powered on, the heater 26 is supplied with power and the driver starts driving and rotating the pressure roller 22 clockwise in
The fixing belt 21 is not rotatable about a plurality of axes defined by a plurality of supports (e.g., a plurality of rollers) over which the fixing belt 21 is looped. The fixing belt 21 is rotatable about a single axis and supported by the tubular thermal conductor 25. While the fixing belt 21 rotates in the rotation direction D21, a trajectory of the fixing belt 21 bulges radially outward at a position disposed downstream from the fixing nip N in the sheet conveyance direction D2 compared to while the fixing belt 21 halts. Since the base layer of the fixing belt 21 is made of resin, the fixing belt 21 is susceptible to deformation compared to the fixing belt 21 incorporating the base layer made of metal. Thus, the fixing belt 21 bulges radially outward with an increased amount. While the fixing belt 21 bulges radially outward at the position disposed downstream from the fixing nip N in the sheet conveyance direction D2, the fixing belt 21 does not achieve an increased curvature at a position in proximity to an exit of the fixing nip N. Additionally, since the contact face 23a of the nip formation pad 23 that contacts the fixing belt 21 is planar, the fixing nip N (e.g., the exit of the fixing nip N) is straight in cross-section. Hence, the trajectory of the fixing belt 21 is substantially straight at the position in proximity to the exit of the fixing nip N.
In order to facilitate the separator 29 isolated from the fixing belt 21 to separate the sheet P from the fixing belt 21, a front end of the separator 29 is isolated from the exit of the fixing nip N with an increased interval therebetween to achieve the increased curvature of the fixing belt 21 as illustrated in
A description is provided of a configuration of a comparative fixing device for explaining failures such as hot offset and decreased gloss of the toner image T on the sheet P.
The comparative fixing device includes an endless fixing belt not looped over a plurality of rollers and rotatable about a single axis. The fixing belt is rotatably supported by a tubular pipe, a tubular flange, or the like at each lateral end of the fixing belt in an axial direction thereof.
Like a fixing roller, a sheet may be wound around the fixing belt. To address this circumstance, a separator may separate the sheet from the fixing belt.
A front end of the separator may be configured to contact or not to contact the fixing belt. If the front end of the separator is configured to contact the fixing belt, the separator separates the sheet from the fixing belt precisely. However, an outer circumferential surface of the fixing belt is susceptible to abrasion due to contact with the separator. The fixing belt suffering from abrasion may scratch a toner image on the sheet, resulting in formation of a faulty toner image having gloss streaks or the like. Conversely, if the front end of the separator is configured not to contact the fixing belt, the separator does not separate the sheet from the fixing belt precisely. However, the separator does not cause the fixing belt to form the faulty toner image having gloss streaks or the like.
In order to facilitate the separator 200 isolated from the fixing belt 100 rotatable about the single axis to separate the sheet P from the fixing belt 100, as illustrated in
However, the separator 200 disposed opposite the increased curvature part of the fixing belt 100 as illustrated in
Since the separation roller 51 mounted on the separation plate 50 projects toward the conveyance path CP, as the sheet P having passed through the fixing nip N comes into contact with the separation roller 51, the separation roller 51 directs and conveys the sheet Pin a direction in which the sheet P separates from the fixing belt 21. Accordingly, the separation roller 51 prevents the sheet P having passed through the fixing nip N from being conveyed while the sheet P is in contact with or in proximity to the fixing belt 21. Consequently, the sheet P does not receive heat from the fixing belt 21 excessively, preventing failures such as hot offset and decreased gloss of the toner image T on the sheet P.
As illustrated in
When the sheet P contacts the separation roller 51, the separation roller 51 is rotated by the sheet P conveyed in the sheet conveyance direction D2 and therefore does not scratch the toner image T on the sheet P, preventing degradation of the toner image T. None of the components of the separator 29 including the separation plate 50 and the separation roller 51 contact the fixing belt 21 at least in the imaged span of the fixing belt 21 in the axial direction thereof where the imaged region, that is, the toner image T, on the sheet P is conveyed. None of the components of the separator 29 contact the outer circumferential surface of the fixing belt 21, preventing formation of a faulty toner image such as a toner image having gloss streaks. In order to reduce toner that may adhere from the sheet P to the separation roller 51 and stain the separation roller 51 when the sheet P comes into contact with the separation roller 51, the separation roller 51 is made of a material that facilitates separation or peeling off of toner from the separation roller 51, such as PFA.
Alternatively, in order to convey the sheet P ejected from the fixing nip N such that the sheet P separates from the fixing belt 21, instead of the separation roller 51 projecting beyond the separation plate 50, a rib 52 that is not rotatable may be mounted on the separation plate 50 to project beyond the separation plate 50 toward the conveyance path CP as illustrated in
Conversely, as illustrated in
A description is provided of an examination performed to examine advantages of the separator 29.
Table 1 below indicates a result of the examination. The examination was performed for an exemplary configuration of an exemplary separator incorporating a separation roller rotatably mounted on a separation plate like the separator 29 depicted in
As illustrated in Table 1, when the temperature of the fixing belt 21 was 175 degrees or higher, the second comparative separator incorporating neither the separation roller nor the rib obtained Grade 2 outside the allowable quality range, thus being evaluated worst among the three separators examined. By contrast, the first comparative separator incorporating the rib achieved a better result, that is, Grade 3, even when the temperature of the fixing belt 21 was 175 degrees centigrade. The exemplary separator incorporating the separation roller achieved an even better result, that is, Grade 4, even when the temperature of the fixing belt 21 was 180 degrees centigrade.
The result of the examination depicted in Table 1 revealed that the exemplary separator achieved the quality of the toner image within the allowable quality range even at high temperatures of the fixing belt 21 compared to the first comparative separator and the second comparative separator. For example, according to a comparison at an identical temperature of 170 degrees centigrade, the exemplary separator achieved Grade 5, the first comparative separator achieved Grade 4, and the second comparative separator achieved Grade 3. Thus, the exemplary separator achieved an enhanced quality of the toner image compared to the first comparative separator and the second comparative separator.
It is conjectured from the result of the examination that the rib of the first comparative separator separated the sheet from the fixing belt 21 farther than the second comparative separator without the separation roller and the rib. As a result, the first comparative separator achieved a certain advantage to decrease thermal degradation of the toner image on the sheet caused by heat conducted from the fixing belt 21. However, with the first comparative separator, since the resistance between the rib and the sheet contacting the rib bent the sheet toward the fixing belt 21 as described above, it is presumed that the first comparative separator did not achieve an advantage equivalent to an advantage of the exemplary separator. Conversely, with the exemplary separator, the separation roller rotated to reduce the resistance imposed on the sheet. Accordingly, the sheet barely bent and the separation roller separated the sheet from the fixing belt 21 effectively. Consequently, the separation roller further reduced thermal degradation of the sheet that might be caused by heat from the fixing belt 21.
A description is provided of a detailed construction of the separator 29.
A detailed description is now given of a construction of the separation plate 50.
As illustrated in
An arm 56 is disposed outboard from the primary through-hole 54 in the longitudinal direction of the separation plate 50. The separation plate 50 further includes the conveyance path side face 50a disposed opposite the conveyance path CP. The arm 56 projects from a lateral edge of the separation plate 50 in the longitudinal direction thereof in a direction perpendicular to or intersecting the conveyance path side face 50a. The arm 56 is substantially C-shaped in cross-section to define a center recess. As a shaft mounted on the side plate of the fixing device 20 is inserted into the center recess of the arm 56, the separation plate 50 is supported by the side plate such that the separation plate 50 is pivotable about the shaft. Accordingly, the front end 50b of the separation plate 50 is movable with respect to the outer circumferential surface of the fixing belt 21. For example, the front end 50b of the separation plate 50 moves closer to and away from the outer circumferential surface of the fixing belt 21.
The separation plate 50 further includes an abutment 57 disposed between the arm 56 and the primary through-hole 54 in the longitudinal direction of the separation plate 50. A biasing member (e.g., a spring) biases the separation plate 50 against the fixing belt 21 to move the front end 50b of the separation plate 50 toward the fixing belt 21. For example, a biasing force of the biasing member brings the abutment 57 into contact with the outer circumferential surface of the fixing belt 21. The abutment 57 contacting the outer circumferential surface of the fixing belt 21 retains a predetermined interval between the front end 50b of the separation plate 50 and the outer circumferential surface of the fixing belt 21. Thus, the front end 50b of the separation plate 50 is isolated from the fixing belt 21 at least in the conveyance span of the fixing belt 21 in the axial direction thereof where the imaged region on the sheet P is conveyed. Since the abutment 57 is disposed outboard from the conveyance span of the fixing belt 21 in the axial direction thereof, even if the abutment 57 contacts the outer circumferential surface of the fixing belt 21, the abutment 57 does not scratch the conveyance span of the fixing belt 21 and therefore does not cause the fixing belt 21 to damage the toner image T on the sheet P into a faulty toner image having gloss streaks or the like.
A detailed description is now given of a construction of the separation roller 51.
As illustrated in
A detailed description is now given of a construction of the holder 53.
As illustrated in
As illustrated in
The upstream portion 60a (e.g., an upstream end of the upstream portion 60a in the sheet conveyance direction D2) depicted in
A description is provided of a method for attaching the holder 53 to the separation plate 50.
In the above-described method for attaching the holder 53 to the separation plate 50, after the holder 53 is attached to the separation plate 50, the separation roller 51 is attached to the holder 53. Alternatively, after the separation roller 51 is attached to the holder 53, the holder 53 may be attached to the separation plate 50.
A description is provided of variations of the separator 29.
The separator 29 depicted in
A description is provided of a construction of a separation roller 51S as a variation of the separation roller 51.
The fibers 66 may be mounted on the surface of the roller 58 electrostatically. For example, the surface of the roller 58 is applied with an adhesive in advance. The roller 58 is electrostatically charged in a state in which multiple fibers 66 are mounted on the adhesive on the roller 58. An electrostatic force causes the fibers 66 to repulse each other and stand perpendicularly to the surface of the roller 58 until the adhesive is solidified. Unlike the fibers 66 mounted on the sheet and adhered to the roller 58, which produce a seam that may peel the sheet off the roller 58, the fibers 66 electrostatically mounted on the roller 58 do not produce the seam, enhancing durability of the separation roller 51S. Since the sheet mounting the fibers 66 is susceptible to dimensional variation and adhesion error, the sheet is not adhered to the roller 58 throughout the entire circumferential span of the roller 58. Accordingly, the sheet is adhered to the roller 58 in a decreased circumferential span of the roller 58 based on dimensional variation and adhesion error of the sheet. Conversely, the fibers 66 electrostatically mounted on the roller 58 span the entire circumferential span of the roller 58. Accordingly, the electrostatically mounted fibers 66 contact the sheet P in an increased area compared to the fibers 66 mounted on the sheet under the roller 58 having an identical dimension. Thus, the fibers 66 electrostatically mounted on the roller 58 suppress scratches and gloss streaks on the toner image T on the sheet P precisely.
The present disclosure is not limited to the details of the exemplary embodiments described above and various modifications and improvements are possible. For example, according to the exemplary embodiments described above, the separation plate 50 extending continuously throughout the entire width of the fixing belt 21 in the axial direction thereof serves as a separation body of the respective separators 29, 29S, and 29T. Alternatively, the separators 29, 29S, and 29T may employ a wedge-shaped separation claw having a decreased width in the axial direction of the fixing belt 21 as a separation body of the respective separators 29, 29S, and 29T. According to the exemplary embodiments described above, the separation roller 51 is used as a rotary separation aid. Alternatively, instead a roller (e.g., the roller 58 of the respective separation rollers 51 and 51S), a sphere or a ball may be used as a rotary separation aid.
The separators 29, 29S, and 29T may be installed in fixing devices other than the fixing device 20 incorporating the tubular thermal conductor 25 disposed opposite the inner circumferential surface of the fixing belt 21 as illustrated in
As illustrated in
Like the fixing device 20 depicted in
Unlike the fixing device 20 depicted in
Even if the separator 29, 29S, or 29T is installed in the fixing device 20S incorporating the fixing belt 21 rotatable about the single axis and heated directly by the heater 26, while the fixing belt 21 rotates in the rotation direction D21 compared to while the fixing belt 21 halts, the fixing belt 21 deforms and bulges radially outward at a position disposed downstream from the fixing nip N in the sheet conveyance direction D2. To address this circumstance, like the separator 29 installed in the fixing device 20, the separator 29 of the fixing device 20S is situated with respect to the fixing belt 21 such that the front end 50b of the separator 29 is isolated from the exit of the fixing nip N with an increased interval therebetween. However, the sheet P may receive heat from the fixing belt 21 excessively. Since the fixing belt 21 is rotatably supported by the belt holder 71 such that the fixing belt 21 is looped over no component as illustrated in
A description is provided of advantages of the fixing devices 20 and 20S.
As illustrated in
As illustrated in
Since the rotary separation aid mounted on the separation body projects toward the conveyance path CP, as the recording medium having passed through the fixing nip N comes into contact with the rotary separation aid, the rotary separation aid directs and conveys the recording medium in a direction in which the recording medium separates from the fixing rotator. Accordingly, the rotary separation aid prevents the recording medium having passed through the fixing nip N from being conveyed while the recording medium is in contact with or in proximity to the fixing rotator. Consequently, the recording medium is not overheated by the fixing rotator, preventing failures such as hot offset and decreased gloss of the toner image T on the recording medium.
According to the exemplary embodiments described above, the fixing belt 21 serves as a fixing rotator. Alternatively, a fixing film, a fixing sleeve, or the like may be used as a fixing rotator. Further, the pressure roller 22 serves as an opposed rotator. Alternatively, a pressure belt or the like may be used as an opposed rotator.
The present disclosure has been described above with reference to specific exemplary embodiments. Note that the present disclosure is not limited to the details of the embodiments described above, but various modifications and enhancements are possible without departing from the spirit and scope of the disclosure. It is therefore to be understood that the present disclosure may be practiced otherwise than as specifically described herein. For example, elements and/or features of different illustrative exemplary embodiments may be combined with each other and/or substituted for each other within the scope of the present disclosure.
Number | Date | Country | Kind |
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2015-125628 | Jun 2015 | JP | national |
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