The invention relates to a separator for mechanically separating an actuator and an operating mechanism which is adapted to be displaced by said actuator. Examples of actuators and operating mechanisms of the type in question have been described e.g. in DE 202 13 391, WO 2008/125136 of the present applicant. The actuator in question is normally driven electrically by one or a plurality of motors and displaces an operating element of the operating mechanism. Such an operating mechanism is e.g. a choke, a valve, a BOP (blow-out preventer) or the like. Such operating mechanisms are used in the field of oil or natural gas drilling/production.
In the case of such known units comprising actuators and operating mechanisms, safety measures have already been taken so as to displace e.g. the operating mechanism to a safe position if the actuator should fail.
All the hitherto known safety measures are, however, comparatively complicated from the structural point of view and must additionally be installed in particular in the operating mechanism or in the actuator.
It is the object of the present invention to allow the actuator and the operating mechanism to be mechanically separated by a suitable separator in a simple way, without such a separator leading to any structural modifications or enlargements of the actuator and/or the operating mechanism. In addition, the separator according to the present invention should be operable easily, in particular by an external user, and allow predetermined displacement of the operating mechanism.
This object is achieved by the features of claim 1.
According to the present invention, the separator is arranged between the actuator and the operating mechanism. This has the effect that structural modifications of the actuator and of the operating mechanism can be dispensed with. The separator according to the present invention comprises a driving mechanism. For example, the driving mechanism can be a clutch with first and second clutch components. The first clutch component is associated with the actuator and the second clutch component is associated with the operating mechanism. By displacing the clutch components from a clutch engagement position to a clutch release position, the driving connection between the actuator and the operating mechanism is separated. This displacement to the release position simultaneously enables the operating mechanism to assume a safe position, which, especially in the case of oil or natural gas production, is necessary for avoiding e.g. an unintentional escape of oil or gas.
In order to be easily able to move the clutch components relative to one another, at least one of the components of the driving mechanism is provided with an application part. In order to be able to displace this application part and, consequently, the component connected thereto, the application part is adapted to be brought into releasable engagement with an external displacement part which is suitable for handling by a user.
It is thus possible to separate the operating mechanism from the actuator and to shift it to a safe position even if the actuator should fail to operate or operate incorrectly.
In order to allow easy engagement of the application part and of the displacement part, the application part may be pin-shaped.
According to another embodiment, the application part can be an annular ring, which projects, in particular in the radial direction, at least at certain locations.
In order to allow an adequate engagement with the application part in both cases, the displacement part may be provided with at least one reception slot for the application part. This reception slot has inserted therein e.g. the pin-shaped application part, which can then be displaced in an adequate manner by moving the displacement part so as to shift e.g. the separator to a release position.
In order to allow the application part to be inserted into the displacement part more easily, the reception slot can in this respect be provided with an opening which widens towards the application part. The reception slot and the application part can thus be associated more easily.
This will be of advantage in particular for an external user, which may also be an ROV (Remote Operated Vehicle) or the like.
When a pin-shaped application part and an application ring are compared with one another, it turns out that they differ insofar as a pin-shaped application part should normally be arranged on the respective driving mechanism component such that it is secured against rotation relative thereto, so as to allow a reliable engagement with the displacement part. Such an engagement that prevents relative rotation will normally not be necessary in the case of an application ring.
Furthermore, it should be pointed out that neither a hydraulic nor a electric supply is necessary according to the present invention, since the separator carries out a mechanical separation by means of the external user.
According to another embodiment, the displacement part can be a rotatable displacement cylinder. This displacement cylinder includes it its circumferential surface the reception slot, which may e.g. be helical in shape. By rotating the displacement cylinder in an adequate manner, also the application part will be displaced and, consequently, the mechanical separation will be carried out by means of the separator. The displacement cylinder can in this respect be arranged outside of and in closely spaced relationship with the application part so that an adequate engagement and cooperation of these two components is possible.
It is also imaginable that the displacement cylinder surrounds the application part, so that the latter engages, from the interior of the displacement cylinder, a complementary groove as a reception slot.
Also in the case of these two embodiments, the respective reception slot can be adapted to be brought into engagement with the application part via an extended opening.
When the displacement part has been used as intended, it can be removed from the external user and e.g. be carried along by said external user.
In order to allow the respective driving mechanism components to be produced easily and such that a reliable engagement can be established, if a clutch is used, the first and second clutch components can be implemented as clutch sleeves which are adapted to be inserted into one another. When the respective clutch sleeves have been inserted into one another, e.g. the clutch engagement position is realized, whereas the clutch release position is realized when the clutch sleeves are separated at least partially or drawn apart partially.
In order to allow each of the clutch sleeves to be associated with and releasably connected to the actuator and the operating mechanism, respectively, each clutch sleeve may comprise a sleeve bottom and a sleeve reception opening located opposite to said sleeve bottom. The sleeve bottom serves e.g. for fastening the respective clutch sleeve to a part of the actuator or of the operating mechanism. The respective parts of the actuator and of the operating mechanism are, when no separator is provided, directly connected to one another so as to allow through this connection a displacement of the operating mechanism through the actuator.
The sleeve reception openings of the clutch sleeves serve to insert the respective clutch sleeves into one another until the clutch engagement position has been reached.
In order to simplify the connection of the two clutch sleeves in the clutch engagement position as well as the connection to the actuator or the operating mechanism, the separator may additionally comprise a clutch push rod. This clutch push rod is arranged in the interior of the clutch sleeves and connected to e.g. a respective actuator element of the actuator.
In order to easily realize the engagement position and also the release position, one of said clutch sleeves may be provided with a conically narrowing portion, said conically narrowing portion being in contact with an edge portion of the other clutch sleeve in the engagement position. Due to this contact, the two clutch sleeves are coupled to one another so that a rotary movement of the actuator can be transmitted to the operating mechanism via the coupled clutch components.
The release position is in this respect established by eliminating the contact between the edge portion and the conically narrowing portion.
In order to support in this respect the contact between the edge portion and the conically narrowing portion, the edge portion may have, on the inner side thereof, a projection which protrudes radially inwards and which is adapted to be brought into supporting engagement with a complementary circumferential groove of the clutch push rod. This engagement is established in particular in the engagement position.
It is possible to move only one driving mechanism component and to realize thus the engagement position or the release position. Furthermore, it is possible that respective application parts protrude from each component, so that each component can be displaced separately by means of a respective displacement part. In this respect, it should be taken into account that it is also possible to establish the engagement position by only displacing one component by an application part, whereas the displacement of the other application part on the other component has the effect that e.g. the operating mechanism will be displaced to a specific position.
By adequately arranging and implementing the application part and the displacement part, further variations of displacing each component as well as of displacing the components relative to one another are possible.
It is, for example, possible to establish the release position by means of an application part of a component, whereas, depending on the type of operating mechanism, the operating mechanism can be opened or closed or adjusted in some other way, also variably, by means of displacing the other application part of the other component.
A simple embodiment of such an application part is an annular flange which projects radially outwards, at least at certain locations. This annular flange is arranged on the component or, if the embodiment is a clutch, the clutch sleeve.
It has already been pointed out that the separator can be arranged between the actuator and the operating mechanism. In order to easily allow this mode of arrangement also in the case of different types of operating mechanisms and actuators on the basis of a small number of structural modifications, the separator may be configured in particular as a retrofittable module. When no separator is provided, the actuator and the associated operating mechanism are in direct contact with one another so as to interconnect the respective elements.
In the area of this connection, the separator is then arranged in the form of a module, so that the connection between the actuator and the operating mechanism can be separated externally and mechanically. In this respect, it may suffice when, depending on the respective operating mechanism used, e.g. only the displacement part is configured such that it allows, on the basis of a variable structural design of the respective reception slot or of the displacement portion, cf. the embodiments following hereinbelow, a displacement of the operating mechanism to a safe starting position.
This means that respective different displacement parts can be used for each of the choke, valve, BOP or the like.
In view of the fact that, in the field of maritime oil or natural gas production, it may be comparatively difficult to bring the displacement part and the application part into suitable engagement with one another, the separator may comprise a guide unit for the displacement part. Normally, such a guide unit will work such that will guide the displacement part already before the latter comes into contact with the application part and guide said displacement part accurately to the application part in a reproducible manner.
The use of such a guide unit provides a higher mechanical load capacity, which may otherwise perhaps not be given to a sufficient extent during a first direct contact between the application part and the displacement part.
It is imaginable that the guide unit guides the displacement part directly to the application part. An indirect guidance is, however, imaginable as well, by providing the displacement part with at least one guide element for engagement with the guide unit. This has the effect that the guidance and the influence which the displacement part has on the application part are separated from one another.
In order to realize a comparatively simple guide unit, the latter may comprise one or a plurality of generally C-shaped, slotted guide sleeves for guiding generally rod-shaped guide elements.
The C-shape of the guide sleeves will be of advantage in particular in cases where e.g. two guide elements have arranged between them a displacement plate as a displacement part. This displacement plate extends through the slots in the C-shaped guide sleeves and is provided with at least one displacement portion projecting in the direction of the application part. Guided by the guide elements in the guide sleeves, this displacement portion comes into contact with the application part and allows an adequate displacement of said application part.
In order to allow in the case of a simple linear movement of the displacement portion as a displacement part an adequate displacement of the application part transversely to this linear direction, the displacement portion can be delimited by at least one displacement bevel. The displacement portion comes into contact with the application part via its displacement bevel and, in response to a further linear displacement of the displacement portion, the displacement bevel pushes the application part in an adequate direction.
In order to improve guidance in this respect and in order to make it mechanically more stable, guide elements can be releasably fastened to upper and lower narrow sides of the displacement plate. Accordingly, the guide unit is provided with associated guide sleeves.
In order to simplify the handling of the displacement part by an external user, the displacement part may be provided with a handling end portion, the displacement plate being laterally fastened to said handling end portion in a releasable manner. It is also possible to fasten displacement plates on both sides of the handling end portion. Such a handling end portion is provided with a suitable coupling possibility for an external user, e.g. an ROV or the like.
In order to allow, in combination with sufficient mechanical stability, a certain elasticity of the displacement part, the displacement plate and the handling end portion may be fastened via elastic inserts. Such inserts consist e.g. of an elastic rubber or plastic material and allow a linear guidance or alignment of the guide elements, although a certain flexibility of the guide elements is still given.
Depending on the respective embodiment, the displacement plate may comprise various displacement portions with respective displacement bevels for each clutch component and its application part, or the displacement plate may comprise a displacement portion with two opposed displacement bevels, the first of said displacement bevels cooperating with the application part of the first clutch component and the second one cooperating with the application part of the second clutch component.
In both cases each of the clutch components can be displaced separately and in a variable manner, depending on the structural design of the displacement bevels, by displacing only one displacement part.
As regards the displacement bevels, it should additionally be pointed out that they may have different inclination angles, which, when coming into contact with the application part, influence the displacement of the latter.
Due to adequate guidance and by means of these bevels, the driving mechanism components are positioned such the respective operating element of the operating mechanism will be displaced to a defined position.
In order to support the contact between the application part and the displacement bevel, at least one component can be acted upon by a spring, in particular in the direction of the engagement position.
A mechanically stable and reliable system can be realized by arranging the displacement plates in pairs side by side with respective guide elements. These juxtaposed displacement plates are plates of a similar type, but it is also imaginable that one displacement plate displaces the first component and the other displacement plate displaces the second component.
In order to simplify the cooperation of guide sleeves and guide elements, the guide unit or the respective guide sleeve may be provided with a widening reception opening in the direction of the guide element.
The respective displacement plates may preferably also be produced by cutting them out of a plate-shaped steel material, and such cutting may be executed by means of laser, plasma or water jet cutting. In order to avoid marine growth on the respective guide sleeves, in particular when these sleeves are used for maritime purposes, it is additionally possible to insert polyurethane rods or the like into the guide sleeves, when the latter are not in use.
In the following advantageous embodiments of the present invention will be explained in more detail on the basis of the enclosed figures of the drawing, in which:
What is, however, shown is the principle of the present invention.
In particular, an application part 6 is shown, which has essentially the shape of a pin that projects radially outwards from a sleeve. The sleeve is secured to a shaft such that it is secured against rotation relative thereto, said shaft extending between the non-depicted actuator and the operating mechanism. A displacement part 7 comprising a reception slot 11 is adapted to be moved into contact with the application part 6 from outside and externally. The reception slot 11 is open towards the application part and is provided with a reception opening 12 that widens in this direction. The displacement part 7 can be moved by a user, such a user being e.g. an ROV (Remote Operated Vehicle).
When the application part 6 has been arranged in the reception slot 11, cf.
Additional embodiments are shown in
Such a displacement cylinder 13 with a continuous reception slot 11 is shown in the fourth embodiment according to
In the case of all the embodiments according to
For actuating the respective displacement part 7, it is not necessary to provide any electric or hydraulic supply, but the displacement part 7 is operated mechanically, e.g. by an ROV 55, see
In the above embodiments and also in the embodiments following hereinbelow, it is not necessary to actuate the actuator in its interior or to eliminate the self-holding function in an actuator of the self-locking function type. Instead, a direct separation of the driving connection between the actuator and the operating mechanism is executed and possibly also a displacement of the operating mechanism to a safe starting position. Depending on the operating mechanism used, the safe starting positions may differ from one another. In the case of a valve or a choke, the aimed-at starting position may be a fully closed or a fully open position, or an arbitrary intermediate position.
Further embodiments are shown in the figures following hereinbelow.
The clutch components 4 and 5 and the clutch push rod 20 are arranged within a module housing 29 of the module 28. This module housing 29 is open in the direction of the displacement part 7, cf. in this respect also
On one side of the module housing 29, a guide unit 30 is provided. This guide unit 30 comprises two guide sleeves 35 and 36, cf. also
In the embodiment according to
In
At the respective clutch engagement position 8, the clutch components are inserted into one another to such an extent that they are in rotary frictional engagement with one another due to the fact that a conical portion 21 , cf. also
In
The guide sleeves 35 and 36 are releasably secured to the module housing 29, cf. also
The embodiment according to
As for the rest, the embodiment according to
Such a clutch sleeve 14 or 15 each comprises a sleeve bottom 16, 18 and a sleeve reception opening 17, 19, which is open in the direction of the other clutch component. It is thus possible to insert the two clutch sleeves 14, 15 into one another, cf, e.g.
The respective application parts 6 and displacement parts 7 are not shown in
In
At this position of the clutch sleeve, the actuator is at an open position and, due to the further displacement of the second clutch sleeve 15 in the direction of the operating mechanism 3, the latter is at a closed position.
In
The displacement part 7 comprises, in addition to a displacement plate 37, guide elements 31 and 32 provided on the upper and lower ends of said displacement plate 37. These guide elements 31 and 32 are substantially rod-shaped and are used for insertion into guide sleeves 35 and 36 of the guide unit 30, cf. also
In
During insertion, cf.
The application part 6, for example, slides along a respective displacement bevel 43, cf. also
From a comparison between
The respective guide elements 31 and 32 are releasably secured to upper and lower narrow sides 47, 48 of the displacement plate, cf. also
Furthermore, the displacement bevel 45 in the embodiment according to
It should here be pointed out that a plurality of differently inclined displacement bevels and complementary lengths of the displacement portions are possible and can be selected according to requirements for the actuator and the operating mechanism and the respective separator.
The displacement part 7 includes the displacement plate 37 which comprises two displacement portions 41 and 42. The displacement portion 41 has an upper displacement bevel 43 and a lower displacement bevel 44. The displacement bevel 43 comes into contact with the application part 6, and the latter moves, in response to a respective movement of the displacement part 7, along the displacement bevel 43 upwards in
Due to the gently inclined displacement bevel 45 of the displacement portion 42 and the corresponding displacement bevel 44 of the displacement portion 41 , the application part 26 according to
The arrangement and the structural design of the displacement portions 41 and 42 correspond substantially to those according to
In
The displacement portions 41 and 42, cf. also
The handling end portion 49 is provided with a reception means or a coupling for a respective unit of the ROV for handling the displacement part 7.
The structural design of the displacement part 7 is configured analogously in the case of an arrangement of a displacement portion on only one side of the handling end portion 49, cf. e.g. the provision of the guide unit 30 on only one side of the separator according to
Another difference exists with respect to the way in which the displacement part 7 is guided relative to the module housing 29, which does not comprise any guide sleeves in this case. Nor is the displacement part 7 provided with rod-shaped guide elements, said rod-shaped guide elements being replaced by rotatable guide balls on the upper and lower narrow sides 47, 48 of the displacement plate 38 of the displacement part 7. This applies analogously also to the displacement part 7 according to
In
When the displacement part 7 is being inserted, it moves, cf. in this respect again the statements made in connection with
The displacement parts 7 of the hitherto described embodiments each had two displacement portions 41 and 42, whereas the displacement part 7 according to
The displacement part 7 according to
The displacement part 7 according to
From the above it can be seen that the separator according to the present invention comprising a displacement part offers a plurality of possibilities of adjusting the actuator and the associated operating mechanism, said adjustment possibilities concerning not only a decoupling of these two elements but also a displacement of an operating element of the operating mechanism by an external mechanical action via a ROV.
In addition, only some of the large number of variations are described in the figures enclosed, additional variations being possible by providing the displacement portions with a suitable shape and length and the displacement bevels with a suitable inclination.
All this is possible on the basis of an only simple linear movement of the respective displacement part by means of the ROV so as to eliminate in certain cases the cooperation of the actuator and of the operating mechanism. An electric or hydraulic supply is not necessary for this separation. In addition, it is not necessary to take any structural measures with respect to the actuator or the operating mechanism, since the respective separator can simply be arranged between these two elements. Suitable standard fastening areas, to which the separator according to the present invention is adapted, can be used. This also applies to the mode of fastening by means of screws or the like.
Likewise, it is possible that respective displacement parts can easily be retracted by the ROV so that the operating mechanism can then be repositioned by means of the actuator.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/002860 | 6/10/2011 | WO | 00 | 3/11/2014 |