The present invention relates to a method for laying tiles and to a device and tool for laying tiles.
U.S. Pat. No. 4,397,125 discloses a method for laying tiles or other coating elements whereby a tile separator is placed under, above and between adjacent tiles during the process of cementing the tiles to a surface. The tile separator in this document is a two-part device with a base part adapted to be placed under a tile, and a rod part, which is welded to the base part and adapted to protrude between adjacent tiles. A tile holder is placed over the tile separator, and by use of a thumb screw and a bolt connected to the protruding part, the tile holder may be pressed towards the part of the tile holder placed below the tiles. This prior art method is cumbersome to use, and tile separators are not easily stored. In addition, their production is difficult as it requires two separate parts to be made and later fused together.
Thus, there is a need for an improved tile separator, an improved tile holder and an improved method of laying tiles. A simple tool for tightening the tile holder and the tile separator is also desired.
The object of the present invention is achieved by a method for laying tiles or other coating elements whereby a separator is placed under, above and between adjacent tiles during the process of cementing the tiles to a surface. According to the invention, the method comprises the following further steps:
The action between the one-way steel jaws and the metal rod results in indents formed in the metal rod as the steel jaws are made from a material that is harder than the metal of the metal rod. The one-way steel jaws are part of the tile holder and are arranged at opposite positions on either side of the metal rod. They are pressed against each other as a stretched metal rod ensures pressure between the base part and the tile holder.
Furthermore, according to a method, a metal rod of the one-piece tile separator is erected with respect to a base part of the one-piece tile separator by bending the metal rod with respect to the base part at a prearranged bending line. This may be performed immediately prior to installing the one-piece tile separator between tiles as they are cemented to a surface.
A method comprises the further steps of:
The tightening force ensures that adjacent tiles are levelled with each other, due to the pulling force installed in the metal rod between the tile holder and the base part. The softer metal of the metal rod provides certainty that the tile holder with the steel jaws does not slide upwards and give way, but maintain the elastic extension installed in the metal rod between the tile holder and the base part. Thus, when the tile holder has been tightened, the tiles will be suspended between the base part and the tile holder, and thereby they shall be levelled with each other. The various elements of the method are to be carried out with metal pieces only. As opposed to plastic pieces, which are one-time use only, that cannot be re-used. The only piece which cannot be re-used one way or the other is the base part. However, as it is fabricated from aluminium, it consumes only a minute fraction of the energy and materials which are otherwise required to generate even a simple tiled surface.
In an embodiment of the invention, the predefined tightening force is applied to the metal rod by the action of at least one lever with a short arm and a long arm, whereby the at least one lever is turned with respect to a turning point, whereby the turning point is mounted in a lever base such that the short arm of the lever with an engagement structure shall lift the metal rod (engagement structure) with respect to the tile holder, while the long arm of the lever is moved towards the tiles. The attack of the engagement structure of the short arm shall ensure that a rod part which is even and smooth will be forcefully lifted when the lever is turned around the turning point due to added force on the short arm.
In an embodiment, the engagement structure is formed as a range of teeth, wherein the teeth are arranged and configured to be brought into engagement with the metal rod (engagement structure).
In an embodiment, the engagement structure is formed as a fork structure arranged and configured to be brought into engagement with a corresponding engagement member of the metal rod. The fork structure is arranged and configured to be brought into engagement with the corresponding engagement member of the metal rod in such a manner that a tightening force is applied to the metal rod by the action of at least one lever.
In an embodiment, the fork structure comprises two members of equal length spaced apart.
In an embodiment, the engagement member is a protruding portion of the metal rod.
In an embodiment, the metal rod comprises a protruding portion protruding from an intermediate member. In an embodiment, the engagement structure is formed as a fork structure and the engagement member is a protruding portion of the metal rod, the intermediate member of the metal rod is formed such that its width is in a size range where it fits within the space between the two members of the fork structure. Hereby when the fork structure engages the engagement members the two members of the fork can engage and provide lift to the protruding portion of the metal rod.
In an embodiment, the lever base is placed on a tile surface with the metal rod protruding through a hole in the lever base, and the lever base is pressed towards the tiles while the long arm is moved towards the tiles in order to provide a lifting force in the metal rod with respect to the base part. Thus, the lever base needs are not carried by a user but may rest on the tiles while the long arm of the lever is turned to produce the increased torque on the short arm. Thus, the lever base and the lever may be made from rather sturdy materials and still not cause undue strain on an operator.
In an aspect of the invention, a tile laying assembly is provided comprising a metal base part, a metal rod and a tile holder. It is preferred that the metal rod is integrally shaped with and erected from the base part, and that the tile holder is placeable onto the metal rod. Furthermore, the tile holder comprises one-way steel jaws adapted to prevent movement in one direction only between the metal rod and the tile holder, whereby the metal rod comprises two opposed smooth surfaces adapted to be indented by the one-way steel jaws in order to prevent the tile holder from moving away from the base part. The interaction between the steel jaws and the metal rod with indentations being produced by the steel jaws ensures that the tile holder is moved in one direction only with respect to the metal rod. Such one-way elements are known in some machine elements such as in self-locking and push-on retaining rings and need not be explained in further detail.
In an embodiment of the tile laying assembly, the base part and the metal rod both comprise integral wing segments adapted to be placed between adjacent tiles in order to ensure a uniform distance between tiles. The integral wing segments are easily provided from a blank and are instrumental in ensuring a minimum space between tiles.
In an embodiment, the wing segments on the metal rod protrude perpendicular away from the smooth surface adjacent to the base part. This allows the wing segments to always be placed between two adjacent tiles, when the base part is placed underneath two adjacent tiles with the metal rod protruding upward therebetween.
In an embodiment of the assembly, two wing segments protrude from the base part, both angled upward and placed at either side of the metal rod and extending in a plane which is perpendicular to the extension planes of the wing segments on the rod. When three tiles are laid to form a T-shape with the joints, one of the two wing segments may be placed between the tiles shaping the vertical part of the T-shape, while the wings on the rod parts may provide distance between the tile laid along the horizontal part of the T-shape and the two further tiles. When tiles are laid to form a cross with the joints, both the wing parts protruding from the base part shall be employed to ensure distance between the tiles forming the one leg of the cross, while the two wing sections at the metal rod shall ensure distance between the tiles forming the other leg of the cross.
In an aspect of the invention, the metal rod and the base part are punched out in one piece from an aluminium metal sheet blank. This allows for a ductile piece, which the user may easily shape by erecting the metal rod from the base part. Furthermore, it allows the user to press down the wing segments of the base part in case they are not to be used. In addition, the relative softness of aluminium allows steel jaws to easily form indents in the metal rod part when the one-piece rod and the base part are used with the tile holder.
In an embodiment of the tile laying assembly, it is preferred that the tile holder is punched out from a steel sheet metal blank.
This punching operation may be performed at a very low price, and the material used is also inexpensive.
In an embodiment, it is preferred that the one-way steel jaws of the tile holder are comprised of adjacently positioned opposed individual flaps angled upwards with respect to a tile contacting surface and spaced apart to accommodate a rod. The angling of the individual flaps ensures, that when it is attempted to pull the rod against the one way direction, the flaps are pressured against each other and only at very high forces will it be possible to pull the rod the wrong way through the one-way gap between the flaps making up the steel jaws.
In a further aspect of the invention, a one-piece tile separator is provided which comprises an integrally shaped metal rod and base part. It is further preferred that the metal rod and base part are arranged in the same extension plane, and that at a connection line between the base part and the metal rod, wing segments are provided at the metal rod to protrude at a normal to the extension plane of the rod, such that when the metal rod is tilted to be erected in order to be aligned with a normal to the base part, the wing segments shall provide a tilting guide. This allows the one-piece tile separator to be stored in a nearly flat configuration, and it ensures, that when an end-user shall erect the rod with respect to the base part, this is easily accomplished, and a correct angle between the two is arrived at due to the tilting guide function of the wing segments.
In a further aspect of the invention, a tile holder is provided which comprises a punched-out steel sheet element. It is preferred, that the punched-out element has two opposed one-way steel jaws, which are angled upward from a steel sheet plane, and that adjacent each steel jaw, at two sides thereof, a punched out through going opening is provided to allow a passage way on both sides of the opposed one-way steel jaws. This passageway allows the metal rod to be pushed through the opening between the steel jaws, while wing parts attached to the base of the rod may pass through the through-going openings.
The invention also concerns a tile laying tool which comprises a lever with a short arm and a long arm arranged to pivot around a turning point with respect to a lever base. According to this aspect of the invention the lever base has a flat even side adapted to abut a tile surface, and a hole in the lever base in said flat side whereby the short arm of the lever comprises an engagement structure in the form of a range of teeth arranged on the circumference of a circle, which circle is arranged co-centrically with the turning point. This allows a rod part to protrude upwards from a tile surface and into the hole, where the teeth of the short arm may attack the rod part, and lift it upwards away from the base part, while the flat even side of the lever base presses downward on the tiles due to momentum added to the long arm of the lever.
Hereby, a predefined tightening force is applied to the metal rod by the action of at least one lever with a short arm and a long arm, whereby the at least one lever is turned with respect to a turning point, whereby the turning point is mounted in a lever base such that the short arm of the lever with a range of teeth shall lift the metal rod with respect to the tile holder, while the long arm of the lever is moved towards the tiles.
In an embodiment, the engagement structure is formed as a fork structure arranged and configured to be brought into engagement with a corresponding engagement member of the metal rod. The fork structure is arranged and configured to be brought into engagement with the corresponding engagement member of the metal rod in such a manner that a tightening force is applied to the metal rod by the action of at least one lever.
In an embodiment, the engagement member is a protruding portion of the metal rod.
In an embodiment, the metal rod comprises a protruding portion protruding from an intermediate member.
Hereby, the tile laying tool fulfils the desire to have a simple tool for tightening the tile holder and tile separator by interacting with the metal rod constituting a part of a tile laying assembly.
In an embodiment, the tile laying tool comprises a regulation screw, that is rotatably mounted in a hole arranged in the long lever arm, wherein the distal end of the regulation screw is configured be brought into contact with the lever base and hereby prevent further movement of the lever.
In an embodiment, the tile laying tool comprises an attachable/detachable pin wherein the pin is arranged and configured such that when detached the pin remains attached to a shaft it is attached to, thus the tool becomes disassembled.
Hereby the tool can be easily and quickly disassembled for cleaning.
The invention will become more fully understood from the detailed description given herein below. The accompanying drawings are given by way of illustration only, and thus, they are not limitative of the present invention. In the accompanying drawings:
Referring now in detail to the drawings for the purpose of illustrating embodiments of the present invention, a schematic plan view of a tile separator 1 in flat condition is illustrated in
In
Also at the end of its use as a tile separator, the rod part 6 is removed from the base part 8 by pulling the rod 6 forcefully up from the tiles, in order to rupture the connection between the rod part 6 and the base part. The base part 8 shall stay under the newly laid tiles. The broken away rod part 6 may be added to an empty aluminium soft drink canister of the kind sold in many parts of the world, and often times collected for re-cycling of its aluminium content. Thus, no waist of any kind is generated by this tile separator.
There are two sets of wing segments 16; 16.1 and both serve as tile separators, when the tile separator is placed between tiles with the metal rod 6 placed between adjacent tiles. The wing segments 16 folded up from flaps protruding from the base of the rod 6 (see
If three adjacent tiles are placed with two tiles being aligned and facing a side edge of a third tile, the wing segments 16.1 of the base part may come into use, to ensure that the two aligned tiles are distanced apart by the width of one of the wing segments 16.1. The other one of the two wing segments 16.1 shall be folded down by the user to become aligned with the base part as it is shown in
If four adjacent tiles are in play with corners thereof forming a cross, both of the wing segments 16.1 shall be in use. This is disclosed in
It is noticeable, that one of the wing segments 16.1 protruding upwards from the base part is actually punched out from material originally forming part of the rod, at the base thereof, but set centrally, as seen in
Holes 4 are provided in the base part in order that cement may travel from one side of the base part to the other in case there is a need. Corrugations 5 may be provided in order to strengthen the base part.
It is shown in flat condition as in
The tile separator 1 comprises a base part 8 with holes 4 and corrugations 5, however this embodiment does not contain wing segments 16.1. This is done to accommodate the need of some users, that find it preferable to have a setup with movement of joints.
The metal rod 6 comprises smooth opposed surfaces 14 as the metal rod 6 disclosed in
The lever 20 has two arms stretching in opposed directions from the turning point, where a short arm 30 stretches towards a support 28, and a long arm 40 which stretches away from the turning point and beyond the boundaries of the lever base 25. At the end of the short arm 30 towards the support, an engagement structure in the form of a range of teeth 50 are provided and arranged along the curvature of a circle 38. The circle has its center at the turning point 22. At the support 25 there is provided a hole 26 in the lever base, and the tile laying tool may now be placed onto a tile surface with a metal rod 10 protruding up through the hole 26 between the support 26 and the range of teeth 50.
When the lever 20 has been turned to a fully open position, the teeth 24 are all turned slightly away from the support 28, and the metal rod 6 may pass between the support and the short arm, until it reaches a stop element 34 provided as at an uppermost part of the short arm 30. As the long arm 40 is pressed downward from this position towards the tiles, as the tool rests thereon, the metal rod 6 shall be lifted by the teeth of the short arm 30 as they are pressed slightly into and make indents on the metal rod 6, with the support 28 as backing.
When a tile holder 10 is placed between the flat even side 32 and the tiles with the one-way jaws 10 on either side of the metal rod, the lifting force of the tool on the rod, shall translate to a pressure between the tile holder 10 and the base part 8, which will ensure, that the upper surface of the tiles shall be aligned with each other.
In
A regulation screw 42 with a handle is provided in a hole 44 in the long lever arm 40, whereby it is ensured, that the long lever arm 40 is not moved too far downward, which might endanger the connection between the rod 6 and the base 8, causing the bridges 9 to snap before the tile cement has hardened.
A spring (not shown) may be inserted between the hole 46 in the short lever arm 30 and a throughgoing pin 48 in order to keep the lever arm 22 open, whenever it is not forced downward.
With the aid of a tile laying assembly comprising the tile holder 10 and the one piece tile separator, the tiles may be laid with precision joints and using a simple tool 19 which could be shaped in many different ways, also it may be ensured, that the tiles are evenly laid without any level shifts over the joints.
Once tiles are laid in this way, the tool 19 may be removed, and the installed tightening force shall keep the tiles levelled during setting of the cement. When the cement has been sufficiently cured, the metal rod is pulled or knocked away from the base part. Now, as explained the metal rod 6 may easily be pulled up through the metal jaws to be released from the tile holder. The tile holder may be used many times over.
Number | Date | Country | Kind |
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PA 2020 00166 | Feb 2020 | DK | national |
This application is a continuation under 35 U.S.C. 111 of International Patent Application No. PCT/DK2021/050035, filed Feb. 3, 2021, which claims the benefit of and priority to Danish Application No. PA 2020 00166, filed Feb. 11, 2020, each of which is hereby incorporated by reference in its entirety.
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Entry |
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International Preliminary Report on Patentability, International Application No. PCT/DK2021/050035, Aug. 11, 2022, 15 pages. |
Number | Date | Country | |
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20220341191 A1 | Oct 2022 | US |
Number | Date | Country | |
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Parent | PCT/DK2021/050035 | Feb 2021 | WO |
Child | 17862633 | US |