The present invention relates generally to the art of wastewater management systems, and more particularly to the construction of an improved snap locking coupling joint for connecting adjoining septic chambers used in an onsite wastewater treatment system.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art. Decentralized on-site septic systems are used to sustainably manage and treat sanitary waste streams from residences, commercial, industrial, and communal sites. Onsite septic systems are comprised of a conveyance pipe connecting the house plumbing to one or two underground septic tanks which are then connected to a series of laterals comprised of pipes or chambers to allow for effluent treatment and dispersion into the soil. The purpose of the laterals is to provide maximum contact with surrounding soil to promote biological activity to break down and treat the effluent. While pipe systems perform reasonably well, open bottom chambers have proven more effective due to the significant increase in underground soil contact area which enables more treatment per unit of length of the system. Whether the laterals are comprised of pipe or chambers, they are commonly 20′ to hundreds of feet long, requiring several chambers or pipe connected together.
To maximize chamber effectiveness, the bottom must be open and the sidewalls designed to promote maximum transfer of effluent through the walls without permitting soil infiltration. Further, these chambers must accommodate handling and installation forces as well as earth and vehicle loads such as AASHTO H-10 truckloads. One example of such a chamber of this type can be found in Applicant's co-pending U.S. patent application Ser. No. 17/812,621, entitled “Asymmetric Leaching Chamber For Onsite Wastewater Management System,” the contents of which are incorporated herewith in their entirety by reference thereto.
To ensure chambers remain coupled during backfilling and long-term burial they are typically joined with couplers which contain locking features. Because the chamber connections are also expected to allow for angular misalignment to account for curvilinear installations, the joints must pivot to accommodate some degree of misalignment (typically 3 to 10 degrees left and right). The combination of locking and pivoting joints typically results in complicated joining systems that require a specific method of joining in order to properly engage the locks. For example, some existing technologies require the upstream chamber to be installed at a vertical angle with the free end held higher than the coupling end to enable engagement with an overhang feature. An example of such a locking feature is disclosed in U.S. Pat. No. 7,217,063. This type of joining system requires special training and care to prevent improper installation.
Other conventional chamber systems incorporate a shiplap joint to resist vertical separation of adjoining chambers. One example of such a shiplap joining system can be found in U.S. Pat. No. 5,336,017. Here again, chambers of this type require special positioning and axially transitional movement of one mating chamber relative to another to properly position the positive locking features of the chambers. While effective, this type of joining system makes it extremely difficult to disengage such chambers in the event there is a need to address a problem during installation or use of the septic system, particularly when multiple chambers have been joined end-to-end.
Accordingly, it is evident that there is a need in the industry for a simplified manner of connecting adjoining septic chambers which is easy to install without specific requirements or installation training, and which will provide a positive locking system yet permit flexibility to account for angular misalignment, curvilinear installations and simplified chamber disengagement, if necessary.
One object of the present invention is to provide a positive locking feature for adjoining leaching chambers which prevents vertical disengagement thereof during installation and use. Another object is to provide such a positive locking feature which resists chamber vertical disengagement yet facilitates relative pivotal movement between adjoining chambers in a horizontal plane. Still another object of the present invention is to provide a positive locking feature for adjoining leaching chambers which permits one coupler end to overlay another with no required angling of the chambers or special handling/installation instructions therefor. Another object is to provide such a locking system which incorporates a more simplified means for joint disengagement, if necessary, without complicated chamber manipulation. Still further, it is an object of the present invention to provide such a locking feature which is internal to the coupling system and covered from the exterior to avoid infiltration of soil and other media within the chamber confines.
In furtherance of the foregoing objectives, the present invention incorporates a novel approach for joining septic chambers with positive locking engagement while enabling side-to-side pivoting. The invention is comprised of an overlapping joining system where the end of one chamber is designed to fit over the opposite end of an adjoining chamber of like construction. Each chamber has a first end coupling section “A” and a second end coupling section “B” where the “B” end section will only couple over the “A” end section. When the chamber rows are connected the joints form a pattern of AB, AB, AB, AB connections. The “A” end sections cannot be placed over “B” end sections.
From an end-view, the chambers are generally arch shaped, where the bottom of the chamber is wider than the top. The “A” and “B” end coupling sections of the chamber are generally arch shaped with raised generally circular connecting features located on the top portions thereof. The connecting feature of the underlying “A” end section is slightly smaller than that of the overlaying “B” end section, and the sidewalls of the circular connecting features are tapered such that the two end sections form a vertical slip fit when overlapped. The overlapping “B” coupling section will mate with the underlying “A” end section by simply setting the “B” coupling section over the “A” coupling section and applying downward pressure.
The positive locking engagement of the chambers is achieved with built-in snap locking features formed in the “A” and “B” end sections of each chamber. The top portion of the circular connecting feature in the overlaying “B” end section of the chamber includes pockets designed to receive and retain flexible snap locking features which extend downward from a top perimeter portion of the circular connecting feature formed on the underlying “A” end section of the chamber. The snap-lock retention pockets of the “B” end section are designed to enable the snap locking features of the “A” end section to rotate about the center of the mating circular features, thus allowing adjoining chambers to pivot left or right relative to one another. Also, since the snap locking feature is flexible in nature, if necessary, vertical disengagement and separation of the joined chambers may be accomplished with relative ease.
Although it is certainly possible for a single snap locking feature and retention pocket to be incorporated into each chamber, in a preferred embodiment, it is contemplated that at least two snap features be disposed at least somewhat diametrically opposed relative to one another to create a left to right positive locking engagement. Further, the disposition of the snap locking and snap receiving features allows for the chambers to be coupled without any special orientation or vertical angularity. Once the upstream chamber end section “B” is placed over the existing chamber end section “A”, the two chambers slide together via the tapered fit of the circular connecting features and become locked. Since the outer body of the circular connecting feature on the overlaying end section “B” is solid throughout, the snap locking feature remains covered upon installation, thus avoiding any infiltration of soil and other media within the chamber confines.
The foregoing and additional features and advantages of the present invention will be more readily apparent from the following detailed description. It should be understood, however, that the description and specific examples herein are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
With reference now to
As shown, chamber 1 is generally arch shaped, having an open bottom 5 which is wider than the top 7, and connecting sidewalls 9 which are substantially planar and incorporate a plurality of horizontally extending slots 11 to help maximize the leaching area and effluent dispersion into the surrounding soil. The chamber design includes asymmetric corrugations 13 running transversely along the length of the chamber 1 between opposite base footing members 10A and 10B. Each transverse corrugation 13 has a wide section 15 on one side and a narrow section 17 on the opposed side of the chamber 1, the orientation of which alternates along the length of chamber 1. Consequently, the corrugation walls run at an angle to the longitudinal axis of the chamber 1, thus significantly increasing the longitudinal stiffness of the chamber 1.
As seen in
As shown in
As seen throughout the drawings, the connecting feature 21 of the underlying coupling section 3A is dimensioned slightly smaller than the connecting feature 25 of the overlapping end coupling section 3B, and the sidewalls 31 and 41 of the respective connecting features 21 and 25 flare or slope outwardly from top to bottom such that the two end sections 3A and 3B form a slip fit when overlapped. Thus, coupling end sections 3A and 3B together may be accomplished by simply setting coupling section 3B over coupling section 3A and applying downward pressure thereto. No additional angling or axial transitioning of one chamber relative to another is required. While it is contemplated that adjoining chambers 1 will be of like construction, it is possible that such chambers could have different main body configurations, provided the end coupling sections 3A and 3B of each chamber are configured in a manner as described herein.
As best shown in the cross-sectional view of
In furtherance of this objective, the overlapping flange portions 23 and 19 of coupling sections 3B and 3A are also designed to prevent any gapping or break in engagement during angular adjustment of the chambers 1. As shown in
With reference now to
As seen best in
As best seen in
The inter-engagement of upstanding connecting features 21 and 25 of coupling sections 3A and 3B also helps to prevent axial separation of a pair of connecting chambers, as the corresponding sidewalls 31 and 41 of the corresponding connecting features bear against one another to resist any such force applied thereto. In addition thereto, the top surfaces of connecting features 21 and 25 may also be formed with complimentary mating support features (51, 53) which interact to help resist against any axial separation forces exerted upon the coupling joint. As shown in
Notably, the circumferential length of depression 51 relative to that of the mating ribs 53 is predetermined and set to allow the ribs 53 to move angularly within depression 51 a distance at least corresponding to that allowed between the set of adjoining chambers 1. Accordingly, while the interaction of depression 51 and support ribs 53 resist axial separation of connected chambers 1, allowance for angular adjustment thereof is maintained. In addition to the above, as an added benefit, the depression 51 and mating ribs 53 formed in the top ends of connecting features 21 and 25 provide additional structural support to the respective coupling sections 3A and 3B, thus helping to enhance the overall structural integrity thereof.
To add even further structural integrity to the locking coupling sections 3A and 3B, it is also contemplated that the exterior surface of overlapping flange portion 23 of coupling section 3B be configured with one or more elongated protruding support ribs 55. As shown, support ribs 55 connect to the sidewall 41 on each opposite side of connecting feature 25 and extend downwardly therefrom toward the lower base footings 10A and 10B of chamber 1. As shown in
Although it is certainly possible for just a single snap locking member 27 and retention pocket 37 to be incorporated into each chamber, in a preferred embodiment, it is contemplated that at least two snap features be disposed at least somewhat diametrically opposed relative to one another (approximately 167 degrees in disclosed embodiment) to create a left to right positive locking engagement. Thus, as shown best in
Therefore, as shown, upon placement of the end coupling section 3B of a first chamber 1 over the end coupling section 3A of a second chamber 1 and applying downward pressure, each flexible snap locking member 27 of the underlying coupling section 3A will flex inwardly to allow passage of its flared end 33 over an associated shoulder 39 formed in the coupling section 3B of the adjoining chamber. The snap locking member 27 will then snap outwardly into a locking position within the retention pocket 37 formed in the connecting feature 25 of coupling section 3B. Also, supporting rib(s) 53 of the overlying connecting feature 25 will seat within the depression 51 formed in the top of connecting feature 21. No special angling or axial transition of the respective chambers is required to establish a positive locking engagement.
Upon angular adjustment of the adjoining chambers, the flared end 33 of the flexible snap locking member 27 of coupling section 3A will be permitted to slide along the inward protruding shoulder 39 of the overlapping coupling section 3B, thus allowing the snap locking member 27, and its associated chamber 1, to rotate about the center of the mating circular connecting features 21 and 25 of the joined coupling sections 3A and 3B. In this manner, the joined chambers 1 are allowed to freely pivot left or right relative to one another within a predetermined limit established by the base footings 10A and 10B of the connected chambers 1. Since the outer body of the connecting feature 25 on the overlapping end section 3B is solid throughout, the snap locking member 27 on coupling section 3A remains covered upon installation, thus preventing any infiltration of soil and other media into the chamber confines through opening 43 which surrounds locking member 27.
Accordingly, with the present invention, a simplified manner of connecting adjoining septic chambers 1 with a positive locking system is achieved. The present snap locking coupling system for septic chambers is easy to install with no specific requirements for orientation or angularity. Moreover, it is flexibly designed to account for angular misalignment and curvilinear installations and is constructed to prevent infiltration of soil and other media into the chamber confines during installation and use. Since the snap locking feature is flexible in nature, if necessary, vertical disengagement and separation of the joined chambers may be accomplished with relative ease as compared to conventional chamber locking systems.
The disclosure herein is intended to be merely exemplary in nature and, thus, variations that do not depart from the gist of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure which comprises the matter shown and described herein and set forth in the appended claims.
This application is a nonprovisional patent application which claims the benefit of U.S. Provisional Application Ser. No. 63/310,771, filed on Feb. 16, 2022, entitled “Septic Chamber Snap Locking Coupling Joint,” the contents of which are incorporated herein in their entirety by reference thereto.
Number | Date | Country | |
---|---|---|---|
63310771 | Feb 2022 | US |