The present disclosure relates to drilling and pipe handling systems and processes for drilling and handling drill pipe and casing relative to drill rig operations. In particular, the invention relates to sequences for handling pipe and casing on a drill rig.
In the exploration of oil, gas and geothermal energy, drilling operations are used to create boreholes, or wells, in the earth. Modern drilling rigs not only have drilling capability, but they also have pipe handling capability to allow simultaneous drilling and pipe handling operations
Conventional drilling involves having a drill bit on the bottom of the well. A bottom-hole assembly is located immediately above the drill bit where directional sensors and communications equipment, batteries, mud motors, and stabilizing equipment are provided to help guide the drill bit to the desired subterranean target. A set of drill collars are located above the bottom-hole assembly to provide a noncollapsible source of weight to help the drill bit crush the formation. Heavy weight drill pipe is located above the drill collars for safety. The remainder of the drill string is mostly drill pipe, designed to be under tension. Each drill pipe is roughly 30 feet long, but lengths vary based on the style. It is common to store lengths of drill pipe in “doubles” (two connected lengths) or “triples” (three connected lengths) or even “quadruples” (four connected lengths). A “tubular stand” refers to connected sections of drill pipe, drill collars, or casing.
When the drill bit wears out, or when service, repairs or adjustments need to be made to the bottom-hole assembly, the drill string (drill pipe and other components) is removed from the wellbore and setback. When removing the entire drill string from the well, it is typically disconnected and setback in doubles or triples until the drill bit is retrieved and exchanged. This process of pulling everything out of the hole and running it all back in the hole is known as “tripping.”
Tripping is non-drilling time and, therefore, an expense. Efforts have long been made to devise ways to avoid it or at least speed it up. Running triples is faster than running doubles because it reduces the number of threaded connections to be disconnected and then reconnected. Triples are longer and therefore more difficult to handle due to their length and weight and the natural waveforms that occur when moving them around. Manually handling moving pipe in the derrick and at the drill floor level can be dangerous.
It is desirable to have drilling rig processes for handling pipe in a more efficient and timely manner without sacrificing safety.
Most attempts to automate pipe handling are found offshore. However, solutions for pipe delivery on offshore drilling rigs are seldom transferable to onshore land rigs, due to the many differences in economic viability, size, weight, and transportation considerations.
In accordance with the teachings of the present disclosure, disadvantages and problems associated with existing drill rig control systems are alleviated.
According to one aspect of the invention, there is provided a method for performing a wellbore operation via a drill rig, the method comprising: moving a tubular string relative to the wellbore via a top drive; moving a tubular stand between a setback position and a stand handoff position via a transfer bridge racker and a setback guide arm; moving a tubular stand between the stand handoff position and a well center position via a tubular delivery arm and a lower stabilizing arm; and operating a roughneck on a joint between the tubular stand and the tubular string.
Another aspect of the invention provides a method for performing operations via a drill rig, the method comprising: conducting a drilling operation at a well center; conducting a standbuilding operation simultaneously with the drilling operation, wherein the standbuilding operation comprises: moving a first tubular single between a feeding table position and a drill floor pickup position via a catwalk; moving the first tubular single between the drill floor pickup position and a mousehole stickup position via a tubular delivery arm and a lower stabilizing arm; holding the first tubular single in the mousehole stickup position via at least one stand constraint; moving a second tubular single between the feeding table position and the drill floor pickup position via the catwalk; moving the second tubular single between the drill floor pickup position and a mousehole make/brake position via the tubular delivery arm and the lower stabilizing arm; operating a roughneck on a joint between the first and second tubular singles; moving a tubular stand comprising the first and second tubular singles between a mousehole position and a stand handoff position; and moving the tubular stand between a stand handoff position and a setback position via a transfer bridge racker and a setback guide arm.
According to still another aspect of the invention, there is provided a method for performing operations via a drill rig, the method comprising: moving a tubular string relative to the wellbore via a top drive; moving a tubular single between a feeding table position and a drill floor pickup position via a catwalk; moving the tubular single between the drill floor pickup position and a well center position via a top drive and a lower stabilizing arm; and operating a roughneck on a joint between the tubular single and the tubular string in the wellbore.
A further aspect of the invention provides a method for performing operations via a drill rig, the method comprising: moving a casing string relative to the wellbore via a top drive; moving a casing single between a feeding table position and a drill floor pickup position via a catwalk; moving the tubular single between the drill floor pickup position and a well center position; operating a casing running tool between the casing single and the top drive; and operating the top drive on a joint between the casing single and the casing string in the wellbore.
According to a further aspect of the invention, there is provided a method for performing operations via a drill rig, the method comprising: drilling a wellbore by rotating a drill string via a top drive; setting slips at the drill rig floor so that the drill string is at a stickup height relative to the drill rig floor; breaking out the connection between the top drive and the drill string; moving a drill string stand from a setback position to a stand handoff position; moving a drill string stand from a stand handoff position to a well center position; making up a joint between the drill string stand and the drill string; making up a connection between the drill string stand and the top drive; opening the slips at the drill rig floor; and continuing drilling a wellbore by rotating the drill string via the top drive.
A more complete understanding of the present embodiments may be acquired by referring to the following description taken in conjunction with the accompanying drawings, in which like reference numbers indicate like features.
The objects and features of the invention will become more readily understood from the following detailed description and appended claims when read in conjunction with the accompanying drawings in which like numerals represent like elements.
The drawings constitute a part of this specification and include exemplary embodiments to the invention, which may be embodied in various forms. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged to facilitate an understanding of the invention.
Preferred embodiments are best understood by reference to
According to various aspects of the present invention sequences for pipe handling operations are provided, including: (i) tripping in drill pipe, (ii) tripping out drill pipe, (iii) tripping out drill string wet, (iv) tripping out casing stand wet, (v) tripping in casing stand with no casing running tool, (vi) tripping in drill collar stands; (vii) tripping out drill collar stands; (viii) picking up single drill pipes from catwalk to well center with top drive, (ix) laying down single drill pipes from well center to catwalk with top drive, (x) running single casing from catwalk with casing tong, (xi) laying down single casing from well center to catwalk with casing tong, (xii) running casing from catwalk with top drive and casing running tool, (xiii) running casing from catwalk with tubular delivery arm and casing running tool, (xiv) offline stand building of drill pipe, (xv) offline laying down of drill pipe stands, (xvi) offline stand building of casing, (xvii) offline laying down of casing stands, (xviii) drilling connection, and (xix) back reaming. Sequences may be performed in fully automatic mode or manual mode, wherein the sequence steps may be the same in either mode. Some sequences may be performed simultaneously, such as for example, pipe building sequences may be conducted at the same time as drilling or tripping sequences.
The various embodiments of the drilling rig system may include one or more of the following components:
Control interface devices, such as joysticks may enable operators to perform all rig operations and functions. For example, during a single operation sequence, any number of component machines may be operated simultaneously by a single operator via two joysticks. Human machine interfaces may provide touchscreen pictures for control.
As will be seen in the following discussion, this arrangement provides numerous advantages in complementary relationship with the several other unique components of high trip rate drilling rig 1. To be most advantageous, it requires a spacious drill floor 6 to accommodate coupling equipment such as an iron roughneck, and a lower stabilizing arm to control the free movement of tubular stands hoisted by the retractable top drive and the secondary hoisting machine.
In operation, intermediate stand constraint 430 can facilitate stand building at mousehole 40. For example, intermediate stand constraint 430 may be used to vertically secure a first tubular section 81. A second tubular section 81 may then be positioned in series alignment by a hoisting mechanism such as the tubular delivery arm 500. With the use of an iron roughneck 760 (see
(I) Sequence for Tripping in Drill Pipe
The initial equipment configuration for the tripping in drill pipe sequence is as follows:
The sequence for tripping in drill pipe comprises the following steps.
Step 1: Release the drill string and move the top drive. The top drive elevator is opened to release the drill string stickup, and the top drive is hoisted to an upper stop in the mast 10. As shown in
Step 2: Move a stand to the well center. The tubular deliver arm 500 and the lower stabilizing arm 800 move a pipe stand 80 from a stand by position at the drill floor 6 to the well center 30, as shown in
Step 3: Pick up a new stand. The transfer bridge racker 350 and a setback guide arm 950 pick up a tubular stand 80 from setback platform 900, as shown in
Step 4: Move the new stand to the stand hand-off position. The transfer bridge racker 350 and the setback guide arm 950 move the new stand and position it at the stand hand-off position 50, as shown in
Step 5: Move the new stand to the well center and make-up connection to drill string. The top drive is retracted away from the well center 30 on its way up the mast 10. A roughneck and stabbing guide engage with the drill string stick-up at the well center 30 to assist with the stabbing of the next stand. The tubular deliver arm 500 and the lower stabilizing arm 800 pick up the next stand from the stand hand-off position 50 and move it to the well center 30. See
Step 6: Latch top drive elevator to drill string. With the top drive at the correct elevation, the top drive moves to the well center 30 and the elevator closes around the drill string. See
Step 7: Open slips and lower drill string. The top drive and drawworks hoist to pick up the drill string weight and the slips at the spider are opened. The drill string is then lowered into the wellbore via the top drive. See
(II) Sequence for Tripping Out Drill Pipe
The initial equipment configuration for the tripping out drill pipe sequence is as follows:
The sequence for tripping out drill pipe comprises the following steps.
Step 1: Open slips and hoist drill string with top drive. The spider slips are opened and the drill string is hoisted via the top drive and drawworks to an upper stop in the mast 10, as shown in
Step 2: Move a stand from the stand hand-off position to the fingerboard. The transfer bridge racker 350 and setback guide arm 950 move to the stand in the stand hand-off position 50 and close their clamps and guides. The upper stand constraint 420 and the lower stand constraint 440 open their clasps 408 to release the stand 81 at the stand hand-off position 50, and the clasps retract from the stand. The transfer bridge racker 350 and setback guide arm 950 lift the stand and move it to a selected position in the fingerboard 310. See
Step 3: The tubular delivery arm, lower stabilizing arm, and rough neck move to the well center. The roughneck 760 moves to the well center 30 and elevates to a proper elevation to engage the drill string for break-out of the connection. The tubular delivery arm 500 and the lower stabilizing arm 800 move to the well center 30 from the stand hand-off position 50. The tubular delivery arm 500 extends and closes its clamp on the drill string below the top drive elevator, as shown in
Step 4: The elevator opens and the roughneck breaks the connection. The top drive elevator opens to release the drill string, and the top drive 200 retracts from the well center position to a retracted position. The top drive begins to travel back down the mast. The roughneck 760 breaks-out the joint and spin out the threads between the stand and the drill string, so as to leave a stickup of drill string at the drill floor. See
Step 5: Move the stand from the well center to the stand hand-off position while top drive lowers to stickup. The top drive is retracted away from the well center 30 on its way down the mast 10. A roughneck opens and retracts from the drill string stick-up at the well center 30 to a standby position on the drill floor. The tubular deliver arm 500 and the lower stabilizing arm 800 pick up the broken-out stand at the well center 30, lift it off the stickup, and move it to the stand hand-off position 50. See
Step 6: Latch top drive elevator to drill string and hand-off the broken-out stand. With the top drive at the correct elevation relative to the drill string stickup, the top drive moves to the well center 30 and the elevator closes around the drill string. The tubular delivery arm 500 and the lower stabilizing arm 800 position the stand on the stand hand-off position 50. The upper and lower stand constraints 420 and 430 close to hold the stand. The doper integrated in the stand hand-off position washes and dopes the pin of the stand. See
Step 7: The transfer bridge racker and the setback guide arm setback stand. The transfer bridge racker 350 and the setback guide arm 950 set back the stand in the fingerboard 310. The fingerboard 310 latches close around the stand. The transfer bridge racker 350 and the setback guide arm 950 and return to the stand hand-off position 50. See
(III) Sequence for Tripping Out Drill String Wet
The initial equipment configuration for the tripping out wet is the same as described above for tripping out drill pipe.
The sequence for tripping out wet is very similar to the sequence for tripping out drill pipe described above. In fact, steps 1-4 and 6-7 are identical.
Step 5: Mud bucket extends to well center and the broken-out stand is lifted off the drill string stick-up. A roughneck opens and retracts from the drill string stick-up at the well center 30 to a standby position on the drill floor. See
(IV) Sequence for Tripping in Casing Stands Wet
A sequence for tripping out casing wet is the same as the sequence for tripping out drill stands wet.
(V) Sequence for Tripping in Casing Stand S with No Casing Running Tool
The initial equipment configuration for the casing stand tripping in sequence is the same as described above for tripping in drill pipe.
The sequence for tripping in casing is very similar to the sequence for tripping in drill pipe described above. In fact, steps 1-4 and 6-7 are identical.
Step 5: The connection is made up by the casing tong on the tong handling arm. See
(VI) Sequence for Tripping in Drill Collar Stands
The initial equipment configuration for the tripping in drill collar stands sequence is as follows:
The sequence for tripping in drill collar comprises the following steps.
Step 1: Open top drive elevator and move top drive to upper stop. The top drive elevator is opened to release the drill collar stickup, and the top drive is hoisted to an upper stop in the mast 10. Meanwhile, a drill collar stand is in the stand hand-off position 50, held in position by the closed clasps of the upper and lower stand constraints 420 and 440. See
Step 2: Tilt the drill collar stand to the drill collar handover position. The upper stand constraint 420 is extending significantly and the lower stand constraint 440 is extended moderately to tilt the drill collar as shown in
Step 3: Latch the top drive elevator on the tilted stand. The top drive is in the correct elevation and extended (well center) position so that the link arms of the elevator may swing toward the drill collar stand. The top drive elevator is closed on the stand. See
Step 4: Lift the stand from the setback level to the drill floor. The upper and lower stand constraints 420 and 440 are opened to release the tilted drill collar stand. The drill collar stand is lifted (approximately 9 m/30 ft) by the top drive 200 and draw works while being guided by the lower stabilizing arm 800. The elevator link arms are allowed to float towards the well center. When the drill collar stand is suspended above the stickup, the lower stabilizing arm 800 guides the lower end of the stand to the well center 30. See
Step 5: Stab drill collar stand and make-up connection. The top drive is at the well center 30 with the drill collar stand. A roughneck stabbing guide is closed to assist stabbing. The top drive 200 then lowers the new drill collar stand to stab the stand into the string. See
Step 6: Open slips and lower drill string. The top drive and drawworks hoist to pick up the drill collar string weight and the slips at the spider are opened. The drill collar string is then lowered into the wellbore via the top drive. See
Step 7: Pick up new drill collar stand from setback. The transfer bridge racker 350 and the setback guide arm 950 pick up a drill collar stand from a selected position in the setback 900. See
Step 8: Move stand to stand handoff position. The transfer bridge racker 350 and the setback guide arm 950 move the drill collar stand to the stand hand-off position 50. The upper and lower stand constraints 420 and 440 close their clasps to hold the stand. See
(VII) Sequence for Tripping Out Drill Collar Stands
The initial equipment configuration for the tripping out drill collar stands sequence is as follows:
The sequence for tripping out drill collar comprises the following steps.
Step 1: Open slips and hoist the drill collar string. With the top drive and the drawworks, take the weight of the drill collar string and open the slips at the spider in the drill floor. Stop hoisting when the sting is raise to an elevation for a stick-up height. See
Step 2: Move stand from stand handoff position to setback/fingerboard. The transfer bridge racker 350 and the setback guide arm 950 engage the drill collar stand in the stand hand-off position 50. The upper and lower stand contraints 420 and 440 release the stand. See
Step 3: The lower stabilizing arm and the roughneck move to the drill collar string. The slips are set and the weight of the string is taken off the top drive elevator. See
Step 4: Roughneck break-out. The iron roughneck 760 spins and torques to break-out the connection between the new drill collar stand and the drill collar string. See
Step 5: The stand is lifted and tilted. The top 200 drive lifts the broken-out drill collar stand and the guidance is provided by the lower stabilizing arm 800. See
Step 6: Tilt stand to stand hand-off position. When the stand clears the stick-up, the lower stabilizing arm 800 guides the lower end of the drill collar stand as the top drive lowers the stand to the stand hand-off position on the alleyway 912 of the setback platform 900. The top drive link arms tilt toward the stand-off position. The upper and lower stand constraints 420 and 440 extend and clasp the drill collar stand. See
Step 7: Open the elevator. The top drive elevator is opened (see
Step 8: Tilt the drill collar stand to vertical at the stand hand-off position. The upper stand constraint 420 retracts significantly and the lower stand constraint 440 retracts moderately to tilt the drill collar to vertical at the stand hand-off position. See
Step 9: Move the drill collar stand to the setback platform/fingerboard. The transfer bridge racker 350 and the setback guide arm 950 move to engage the drill collar stand at the stand hand-off position. The upper and lower stand constraints 420 and 440 are opened to release the drill collar stand. The transfer bridge racker 350 and the setback guide arm 950 move the drill collar stand to a selected position in the setback. See
Step 10: The top drive elevator engages the stickup of the drill collar string. See
(VIII) Sequence for Picking Up Singles from Catwalk with Top Drive
The initial equipment configuration for the sequence for picking up singles from the catwalk is as follows:
The sequence for picking up singles from the catwalk comprises the following steps.
Step 1: Load tubular on the catwalk machine ramp. Use the feeding table to load one tubular on the ramp of the catwalk machine 600. See
Step 2: Run the catwalk to the drill floor. The ramp of the catwalk machine 600. See
Step 3: Open the elevator and hoist to catwalk pick-up position. The top drive 200 elevator is opened (see
Step 4: Push the tubular. The pipe pusher of the catwalk machine 600 pushes the tubular up the ramp to the tubular latching position. The top drive link arms are tilted forward to swing the elevator toward the tubular, and the elevator latches onto the tubular. See
Step 5: Pull up the tubular. The tubular is pulled up by hoisting the top drive 200 so that the box end of the tubular is lifted by the elevator. As the top drive is hoisted, the lower box end of the tubular slides up the ramp of the catwalk machine 600. Before the lower box end of the tubular exits the end of the ramp of the catwalk machine 600, the lower stabilizing arm 800 extends and closes its funnel to guide the tubular. As the tubular approaches vertical, the centralizers of the lower stabilizing arm 800 close on the tubular. See
Step 6: Guide the tubular to well center. The roughneck 760 is moved to the stick-up as the top drive 200 continues to hoist the tubular. When the pin end is hoisted above the stick-up, the lower stabilizing arm 800 guides the tubular to the well center 30. The catwalk ramp moves out and down to a position for loading the next tubular. See
Step 7: Stab the tubular. The stabbing guide of the roughneck is closed above the stick-up. The top drive is lowered to stab the tubular into the stabbing guide. When the tubular is in the stabbing guide, the lower stabilizing arm 800 is opened and retracted. The top drive is further lowered to stab the tubular into the stickup.
Step 8: Make-up the connection. The roughneck 760 spins the tubular to thread the tubular's pin end into the stick-up's box end. The roughneck 760 then applies torque to make-up the joint. See
Step 9: Lower the drillstring. The roughneck is moved to its standby position. Pick up the weight of the drill string with the top drive/drawworks. Open the slips in the spider. Lower the drill string into the wellbore to the stick-up height. Set the slips in the spider. See
(IX) Sequence for Laying Down Singles to Catwalk with Top Drive
The initial equipment configuration for the sequence for laying down singles from the well center to the catwalk is as follows:
The sequence for laying down singles from the well center to the catwalk comprises the following steps.
Step 1: Open slips and hoist the drillstring. The slips on the spider are opened. The top drive/drawworks take the weight of the drill string and hoist the drill string out of the well bore. They stop hoisting when a single tubular is above the stick-up height. The slips on the spider are closed. The top drive/drawworks set the weight back on the slips. See
Step 2: Move the catwalk machine ramp and the pipe pusher to the lay down position. The ramp of the catwalk machine 600 is elevated so that it is straight and positioned at the drill floor. The pipe pusher is moved to the drill floor lay down position relative to the ramp. See
Step 3: The roughneck and the lower stabilizing arm move to the well center. The selected roughneck moved to the well center 30 and elevates to the stick-up height. The lower stabilizing arm 800 moves to the well center 30 above the roughneck working height. The lower stabilizing arm 800 closes its guide funnel around the tubular. See
Step 4: Roughneck breaks out the stand. The roughneck breaks the connection and spins out the threads of the connection. The roughneck opens and retracts to a standby position. (Alternatively, the roughneck may wait at the well center until the stand is lifted by the top drive). See
Step 5 (optional, if wet): Wet pipe. If tripping out wet, the mud bucket is moved to the well center and closed on the drill string. The top drive hoists the broken-out tubular to allow it to drain into the mud bucket. See
Step 6: The top drive and lower stabilizing arm move the tubular from the well center to the catwalk machine. The top drive lifts the tubular out of the stickup and above the catwalk machine. The lower stabilizing arm guides the pin end above the catwalk machine and positions the pin on the pipe pusher of the catwalk machine, which is in the drill floor lay down position. See
Step 7: Lay down tubular on the catwalk machine. The top drive link arms swing out to position the elevator toward the catwalk machine. As the top drive lowers toward the drill floor, the pipe musher of the catwalk machine simultaneously runs down the ramp to lay the tubular on the ramp. The elevator opens to release the tubular and the link arms rotate back (link tilt float). See
(X) Sequence for Running Casing from Catwalk with Casing Tong
The initial equipment configuration for the sequence for running casing from the catwalk with a casing tong is as follows:
The sequence for running casing from the catwalk with a casing tong comprises the following steps.
Step 1: Load casing on the catwalk machine ramp. Use the casing loading fingers to load one tubular of casing on the ramp of the catwalk machine 600. See
Step 2: Run the catwalk to the drill floor. The ramp of the catwalk machine 600. See
Step 3: Open the elevator and hoist to catwalk pick-up position. The top drive 200 elevator is opened, and the link arms are tilted back so the elevator can clear the casing tubular joint. See
Step 4: Push the casing. The pipe pusher of the catwalk machine 600 pushes the casing up the ramp to the latching position. The top drive link arms are tilted forward to swing the elevator toward the casing, and the elevator latches onto the casing. See
Step 5: Pull up the casing. The casing is pulled up by hoisting the top drive 200 so that the box end of the casing is lifted by the elevator. As the top drive is hoisted, the lower box end of the casing slides up the ramp of the catwalk machine 600. Before the lower box end of the casing exits the end of the ramp of the catwalk machine 600, the lower stabilizing arm 800 extends and closes its funnel to guide the casing. As the casing approaches vertical, the centralizers of the lower stabilizing arm 800 close on the casing. See
Step 6: Guide the casing to well center. The tong handling arm and casing tong are moved to the stick-up as the top drive 200 continues to hoist the casing. When the pin end is hoisted above the stick-up, the lower stabilizing arm 800 guides the casing to the well center 30. The catwalk ramp moves out and down to a position for loading the next casing. See
Step 7: Stab the casing and make-up. The stabbing guide of the casing tong is closed above the stick-up. The top drive is lowered to stab the casing into the stabbing guide. When the casing is in the stabbing guide, the lower stabilizing arm 800 is opened and retracted. The top drive is further lowered to stab the casing into the stick-up. The casing tong spins the casing to thread the casing's pin end into the stick-up's box end. The casing tong then applies torque to make-up the joint. See
Step 9: Lower the casing string. The casing tong is moved to its standby position. Pick up the weight of the casing string with the top drive/drawworks. Open the slips in the spider. Lower the casing string into the wellbore to the stick-up height. Set the slips in the spider. See
(XI) Sequence for Breaking Out Single Casing with Casing Tong and Laying Down to Catwalk
The sequence for breaking out single casing with a casing tong and laying down the casing single to the catwalk is very similar to the sequence for running casing from the catwalk with the casing tong. The difference is that the steps are performed in reverse order.
(XII) Sequence for Running Casing from Catwalk with Top Drive and Casing Running Tool
The initial equipment configuration for the sequence for running casing from the catwalk with a top drive and casing running tool is as follows:
The sequence for running casing from the catwalk with a top drive and casing running tool comprises the following steps.
Step 1: Release casing running tool from the stickup and hoist top drive to pick up position. Release the casing running tool from the stickup. See
Step 2: Latch elevator. Place the pick-up elevator over the casing. Install safety pin (if manual pick-up elevator). See
Step 3: The top drive and lower stabilizing arm hoist casing to well center. The tong handling trolley and back up tong move to the well center and elevate to the stick-up height. The top drive links retract (float) to the well center 30 so that the casing is suspended with the pin end above the stick-up and guided by the lower stabilizing arm 800. The catwalk machine is moved to the casing loading position. See
Step 4: Stab the casing and make-up. The stabbing guide of the back-up tong is closed above the stick-up. The top drive is lowered to stab the casing into the stabbing guide (the pickup elevator will slide on the casing). When the casing is in the stabbing guide, the lower stabilizing arm 800 is opened and retracted. The top drive is further lowered to stab the casing running tool. See
Step 5: Load the next casing on the ramp of the catwalk machine. Casings are placed on the casing side (driller's side) of the catwalk machine. The loading fingers of the catwalk machine load one casing onto the ramp. See
Step 6: Run the ramp of the catwalk machine to the drill floor. The catwalk machine is move to the drill floor position. See
Step 7: Engage the casing running tool and make-up the casing connection. When the casing running tool is stabbed, spin in and make up the connection according to casing running tool operating procedure. See
Step 8: Open the Backup tong and retract the tong handling trolley. Open the backup tong. Move the tong handling trolley to its park or standby position. See
Step 9: Lower the casing string and open elevator. Pick up the weight of the casing string with the tope drive/drawworks. Open the slips in the spider. Lower the casing string to stick-up height while filling the casing with drilling mud. Stop lowering the casing string when the elevator is close to the drill floor. Open the manual elevator. See
Step 10: Tilt the link arms out and set the slips. The link arms are tilted out toward the catwalk machine and the slips are set in the spider. See
(XIII) Sequence for Running Casing from Catwalk with Tubular Delivery Arm and Casing Running Tool
The initial equipment configuration for the sequence for running casing from the catwalk with a tubular delivery arm and casing running tool is as follows:
The sequence for running casing from the catwalk with a tubular delivery arm and casing running tool comprises the following steps.
Step 1: Release casing running tool from the stickup and hoist top drive to pick up position. Release the casing running tool from the stickup. Hoist the top drive to clear the stickup. Retract the top drive and tilt link arms to vertical position. Hoist top drive and casing running tool to CRT stabbing position above the casing. See
Step 2: Move the casing to well center. The tubular delivery arm 500 and the lower stabilizing arm 800 move the casing section to the well center 30 and elevate to the stick-up height. The tubular delivery arm 500 extends to the well center 30 with pin end above the stick-up, guided by the lower stabilizing arm 800. See
Step 3: Stab the casing. The casing tong and the stabbing guide close on the stick-up. The make up spinning tong is positioned and closed on the casing (can be closed before or after stabbing the casing). The tubular delivery arm 500 lowers to stab the casing. See
Step 4: Load the casing on the ramp. The casings are placed on the casing side (driller's side) of the ramp of the catwalk machine 600. The loading fingers load one casing onto the ramp of the catwalk machine 600. See
Step 5: Run the casing to the drill floor. The ramp of the catwalk extends to the drill floor position, and the tool pusher slides the casing up the ramp to deliver the casing to the drill floor. See
Step 6: Make up the casing connection. The tong handling arm and the casing tong make up the connection by spinning the treads and applying torque. The casing tong opens and the tong handling arm retracts, and may optionally be moved to a standby or parking position. See
Step 7: Stab in the casing running tool. The casing running tool is stabbed in and locked in the casing. The tubular delivery arm 500 is opened and moved to the catwalk pick-up position. See
Step 8: Lower the casing string. The top drive/drawworks pick up the weight of the casing string. The slips in the spider are opened. The top drive/drawworks lower the casing string into the well bore to the stick-up height. Optionally, the casing may be filled with drilling fluid. See
Step 9: Push the casing. The tool delivery arm 500 is moved to the catwalk machine pick up position so that its elevator may receive a casing section. The pipe pusher pushes a casing section up the ramp. The tool delivery arm latches 500 its elevator to the casing section. See
Step 10: Pull up the casing. With its elevator closed around the casing, the tubular delivery arm 500 hoists the casing and the tool pusher pushes the casing up the ramp. Prior to the casing leaving the ramp of the catwalk, the lower stabilizing arm 800 extends to the casing and prepares for guiding, and the funnel is closed on the casing. As the casing approaches vertical, the centralizer of the lower stabilizing arm 800 closes on the casing. The ramp of the catwalk returns to load the next casing. See
Step 11: Guide the casing. The tubular delivery arm 500 continues to hoist and retract to bring the casing to a vertical position before it rotates toward the top drive. The lower stabilizing arm 800 guides the casing to a vertical position. See
Step 12: Set the slips. The slips are set to suspend the casing string. See
(XIV) Sequence for Offline Drill String Standbuilding
The initial equipment configuration for the sequence for offline standbuilding of drill string is as follows:
The sequence for offline standbuilding comprises the following steps.
Step 1: Place tubulars on the feeding table. The feeding table then loads one tubular onto the ramp of the catwalk machine 600. See
Step 2: Run the ramp to the drill floor. See
Step 3: Push the tubular. The pipe pusher of the catwalk machine 600 pushes the tubular up the ramp to the latching position. See
Step 4: Pull up the first tubular from the catwalk machine. The tubular delivery arm 500 is hoisted slightly to latch the elevator to the tubular on the ramp of the catwalk 600. The latch of the elevator is closed. The tubular is pulled up by hoisting the tubular delivery arm 500 up the mast and the pipe pusher follows. Before the tubular leaves the ramp, the lower stabilizing arm 800 extends to prepare for guiding the tubular. The funnel is then closed on the tubular as the tubular raises. As the tubular approaches vertical, the centralizer of the lower stabilizing arm 800 closes on the tubular. The ramp of the catwalk 600 returns to load a second tubular. See
Step 5: Place the first tubular in the mousehole. The first tubular is lowered into the mousehole 40 by the tubular delivery arm 500 to a correct stickup height (1 m/3 ft). The head of the intermediate stand constraint 430 extends and closes on the first tubular. The lower stabilizing arm 800 releases the first tubular and retracts. The lower stand constraint 440 extends and closes on the first tubular. The tubular delivery arm 500 lowers to transfer the weight of the first tubular to the constraints, the elevator opens, and the tubular delivery arm 500 retracts from the stickup. See
Step 6: Pull up the second tubular. The elevator of the tubular delivery arm 500 is again positioned below the pipe pickup height with the elevator open and tilted toward the catwalk 600. After the second tubular is loaded and the ramp extended, the tool pusher slides the second tubular up the ramp. The tubular delivery arm 500 is hoisted slightly until the elevator engages the second tubular and the elevator latch is closed thereon. The second tubular is pulled up by hoisting the tubular delivery arm and pushed by the tool pusher. Prior to the second tubular leaving the ramp of the catwalk, the lower stabilizing arm 800 extends to the tubular and prepares for guiding, and the funnel is closed on the tubular. As the tubular approaches vertical above the mousehole 40, the centralizer of the lower stabilizing arm 800 closes on the second tubular. If doping is desired, the second tubular is moved to the stand hand-off position 50 prior to moving to the mousehole 40. The ramp of the catwalk returns to load the third tubular. See
Step 7: Stab and make up the second tubular. The second tubular is moved over the stickup of the first tubular in the mousehole 40. The roughneck 760 on the tong handling arm moves to the stickup. The roughneck stabbing guide is closed on the first tubular stickup. The tubular delivery arm is lowered to stab the second tubular into the first tubular stickup. The roughneck spins in and makes up the connection. The lower stabilizing arm opens and retracts. The roughneck retracts to a standby position. See
Step 8: Lower the double into the mousehole. The tubular delivery arm is hoisted to pick up the weight of the double. The intermediate stand constraint opens to release the double. The lower stand constraint extend to the mousehole position and closes its guide around the double for stabbing mode. The double is lowered by the tubular delivery arm into the mousehole to the correct stickup height, while the lower stand constraint guides the double into the mousehole and opens slightly to allow passage of the tubular joint. The guide of the intermediate stand constraint is then closed and finally the double is clamped to position the double at the stickup height. The tubular delivery arm lowers to transfer the weight of the double to the intermediate stand constraint. The elevator of the tubular delivery arm opens and retracts from the stickup. Repeat steps 6 and 7 to pick up a third single tubular. See
Step 9: Move the stand to the stand handoff position. The lower stand constraint 440 extends to the pipe at the mousehole position and closes its guide. The tubular delivery arm 500 is hoisted to pickup the weight of the stand. Both the guide and the clamp of the intermediate stand constraint 430 are opened. The head of the intermediate stand constraint 430 is retracted. The tubular delivery arm 500 lifts the stand (R2 or R3) from the mousehole 40 and stops when the stand is elevated so that the pin end is above the height of the doper station at the stand handoff position 50. The tubular delivery arm 500 and the lower stabilizing arm 800 move the stand to a position hanging at the stand handoff position 50. The stand is then stabbed into the doper, if selected, where the pin is washed and doped. The upper stand constraint extends to close its guide on the stand. The tubular delivery arm 500 opens and retracts from the stand. See
Step 10: Set back stand. The transfer bridge racker 350 and the setback guide arm 950 move to the stand handoff position 50 and close their guides and clamps on the stand. The upper and lower stand constraints 420 and 440 open and retract. The transfer bridge racker 350 and the setback guide arm 950 move to setback the stand to a selected position in the fingerboard 310. See
(XV) Sequence for Laying Down Drill String Stands (Offline)
The initial equipment configuration for the sequence for laying down stands of drill string (offline) is as follows:
The sequence for laying down stands of drill string (offline) comprises the following steps.
Step 1: Pick up stand from setback. The transfer bridge racker 350 and the setback guide arm 950 move into the setback to pick up a stand from a selected position in the setback/fingerboard 310. See
Step 2: Move stand to the stand handoff position. The transfer bridge racker 350 and the setback guide arm 950 move the stand to the stand handoff position 50. The upper and lower stand constraints 420 and 440 close their grasps to hold the stand. The doper washes and dopes the pin (if selected). The transfer bridge racker 350 and the setback guide arm 950 move back into the setback to pick up another stand from another selected position in the setback/fingerboard 310. See
Step 3: Move the stand from the stand handoff position to the mousehole. The tubular delivery arm 500 and the lower stand constraint 440 move to the stand at the stand handoff position 50 and close their clasps on the stand. The upper stand constraint 420 opens and retracts. The tubular delivery arm 500 lists the stand at the stand handoff position 50. The tubular delivery arm 500 and the lower stand constraint 440 move and guide the stand from stand handoff position 50 to the mousehole position 40. See
Step 4: Lower the stand into the mousehole. The tubular delivery arm 500 is lowered to stab the stand into the househole 40. The head of the intermediate stand constraint 430 is extended. The stand is lowered until there is about 1 m/3 ft of stickup. The guide and gripper of the intermediate stand constraint 430 are closed on the stand and take the weight. The lower stand constraint 440 opens and retracts. See
Step 5: Break out the top-single. The roughneck 760 extends to the mousehole 40 to engage the stand. The lower stabilizing arm 800 extends to the mousehole 40 and closes its funnel on the top-single of the stand. The roughneck 760 breaks out the connection, and spins out the threads. See
Step 6: Lay down the top-single on the catwalk machine. The ramp of the catwalk machine 600 is moved to the drill floor for tubular laydown. The tubular delivery arm 500 lifts the broken out top-single from the stickup and with the help of the lower stabilizing arm 800 it is guided to a position above the ramp of the catwalk 600. The lower stabilizing arm 800 moves the pin end over the ramp and the elevator of the tubular delivery arm 500 tilts toward the ramp. The tubular delivery arm 500 moves down the mast 10 to lower the top-single as the pipe pusher draws the pin end down the ramp of the catwalk 600. When the top-single is loaded on the ramp, the elevator of the tubular delivery arm 500 opens and is tilted back toward the mast 10. See
Step 7: Unload the top-single to the catwalk feeding table. The pipe pusher pulls the top-single down the ramp of the catwalk to an unloading position. The ramp of the catwalk 600 tilts away from the drill floor 6 to lower itself to be adjacent the feeding table. The top-single is unloaded from the ramp to the feeding table. The ramp of the catwalk 600 extends again to the drill floor 6 to receive the next single. See
Step 8: Pick up the double in the mousehole. The tubular delivery arm 500 rotates and lowers to latch onto the stickup in the mousehole 40. The elevator of the tubular delivery arm 500 closes onto the stickup of the double. The tubular delivery arm 500 is hoisted to take the weight of the double. The intermediate stand constraint 430 opens its grasp when the weight of the double is unloaded from it. The double is hoisted to a stickup height in the mousehole 40. The grasp of the intermediate stand constraint 430 is closed on the double and take the weight as the tubular delivery arm 500 is lowered slightly. See
Step 9: Break out the mid-single. The roughneck 760 extends to the mousehole 40. The lower stabilizing arm 800 is extended and its funnel closes on the mid-single. The roughneck 760 breaks out the connection and spins out the threads. The roughneck returns to its standby position. See
Step 10: Lay down the mid-single. The ramp of the catwalk machine 600 is moved to the drill floor for tubular laydown. The tubular delivery arm 500 lifts the broken out mid-single from the stickup and with the help of the lower stabilizing arm 800 it is guided to a position above the ramp of the catwalk 600. The lower stabilizing arm 800 moves the pin end over the ramp and the elevator of the tubular delivery arm 500 tilts toward the ramp. The tubular delivery arm 500 moves down the mast 10 to lower the mid-single as the pipe pusher draws the pin end down the ramp of the catwalk 600. When the single is loaded on the ramp, the elevator of the tubular delivery arm 500 opens and is tilted back toward the mast 10. See
Step 11: Unload the mid-single to the catwalk feeding table. The pipe pusher pulls the mid-single down the ramp of the catwalk 600 to an unloading position. The ramp of the catwalk 600 tilts away from the drill floor 6 to lower itself to be adjacent the feeding table. The mid-single is unloaded from the ramp to the feeding table. The ramp of the catwalk 600 extends again to the drill floor 6 to receive the next single. See
Step 12: Pick up the bottom-single in the mousehole. The tubular delivery arm 500 rotates and lowers to latch onto the stickup of the bottom-single in the mousehole 40. The elevator of the tubular delivery arm 500 closes onto the stickup. The tubular delivery arm 500 is hoisted to take the weight of the bottom-single. The intermediate stand constraint 430 opens its grasp when the weight of the bottom-single is unloaded from it. The lower stabilizing arm 800 extends and closes its funnel around the bottom-single.
Step 13: Lay down the bottom-single. The tubular delivery arm 500 lifts the bottom-single from the mousehole 40 and with the help of the lower stabilizing arm 800 it is guided to a position above the ramp of the catwalk 600. The lower stabilizing arm 800 moves the pin end over the ramp and the elevator of the tubular delivery arm 500 tilts toward the ramp. The tubular delivery arm 500 moves down the mast 10 to lower the bottom-single as the pipe pusher draws the pin end down the ramp of the catwalk 600. When the single is loaded on the ramp, the elevator of the tubular delivery arm 500 opens and is tilted back toward the mast 10. See
Step 41: Unload the bottom-single to the catwalk feeding table. The pipe pusher pulls the bottom-single down the ramp of the catwalk 600 to an unloading position. The ramp of the catwalk 600 tilts away from the drill floor 6 to lower itself to be adjacent the feeding table. The bottom-single is unloaded from the ramp to the feeding table. See
(XVI) Sequence for Offline Casing Standbuilding
The initial equipment configuration for the sequence for offline standbuilding of casing string is as follows:
The sequence for offline standbuilding of casing string comprises the following steps.
Step 1: Place casing tubulars on the feeding table. The feeding table then loads one casing tubular onto the ramp of the catwalk machine 600. See
Step 2: Run the ramp to the drill floor. See
Step 3: Push the casing tubular. The pipe pusher of the catwalk machine 600 pushes the casing tubular up the ramp to the latching position. See
Step 4: Pull up the first casing tubular from the catwalk machine. The tubular delivery arm 500 is hoisted slightly to latch the elevator to the casing tubular on the ramp of the catwalk 600. The latch of the elevator is closed. The casing tubular is pulled up by hoisting the casing tubular delivery arm 500 up the mast 10 and the pipe pusher follows. Before the casing tubular leaves the ramp, the lower stabilizing arm 800 extends to prepare for guiding the tubular. The funnel is then closed on the casing tubular as the tubular raises. As the casing tubular approaches vertical, the centralizer of the lower stabilizing arm 800 closes on the tubular. The ramp of the catwalk 600 returns to load a second casing tubular. See
Step 5: Place the bottom-casing tubular in the mousehole. The bottom-casing tubular is lowered into the mousehole 40 by the tubular delivery arm 500 to a correct stickup height (1 m/3 ft). The head of the intermediate stand constraint 430 extends and closes on the first tubular. The lower stabilizing arm 800 releases the first casing tubular and retracts. The lower stand constraint 440 extends and closes to guide the first tubular. The tubular delivery arm 500 lowers to transfer the weight of the first tubular to the constraints, the elevator opens, and the tubular delivery arm 500 retracts from the stickup. See
Step 6: Pull up the top-casing tubular. The elevator of the tubular delivery arm 500 is again positioned below the pipe pickup height with the elevator open and tilted toward the catwalk 600. After the top-casing tubular is loaded and the ramp extended, the tool pusher slides the top-casing tubular up the ramp. The tubular delivery arm 500 is hoisted slightly until the elevator engages the tubular and the elevator latch is closed thereon. The top-casing tubular is pulled up by hoisting the tubular delivery arm and pushed by the tool pusher. Prior to the top-casing tubular leaving the ramp of the catwalk, the lower stabilizing arm 800 extends to the tubular and prepares for guiding, and the funnel is closed on the tubular. As top-casing tubular approaches vertical above the mousehole 40, the centralizer of the lower stabilizing arm 800 closes on the second tubular. If doping is desired, the top-casing tubular is moved to the stand hand-off position 50 prior to moving to the mousehole 40. The ramp of the catwalk returns to load the third tubular. See
Step 7: Stab and make up the top-casing tubular. The top-casing tubular is moved over the stickup of the bottom-casing tubular in the mousehole 40. The roughneck 760 on the tong handling arm moves to the stickup. The roughneck stabbing guide is closed on the bottom-casing tubular stickup. The tubular delivery arm is lowered to stab the top-casing tubular into the bottom-casing tubular stickup. The roughneck spins in and makes up the connection. The lower stabilizing arm opens and retracts. The roughneck retracts to a standby position. See
Step 8: Lower the double into the mousehole (not applicable for Range 3). The tubular delivery arm 500 is hoisted to pick up the weight of the double. The intermediate stand constraint 430 opens to release the double. The lower stand constraint 440 extends to the mousehole position 40 and closes its guide around the double for stabbing mode. The double is lowered by the tubular delivery arm 500 into the mousehole 40 to the correct stickup height, while the lower stand constraint 440 guides the double into the mousehole 40 and opens slightly to allow passage of the tubular joint. The guide of the intermediate stand constraint 430 is then closed and finally the double is clamped to position the double at the stickup height. The tubular delivery arm 500 lowers to transfer the weight of the double to the intermediate stand constraint 430. The elevator of the tubular delivery arm 500 opens and retracts from the stickup. Repeat steps 6 and 7 to pick up a third single tubular, if Range 2. See
Step 9: Move the casing stand to the stand handoff position. The lower stand constraint 440 extends to the pipe at the mousehole position and closes its guide. The tubular delivery arm 500 is hoisted to pickup the weight of the casing stand. Both the guide and the clamp of the intermediate stand constraint 430 are opened. The head of the intermediate stand constraint 430 is retracted. The tubular delivery arm 500 lifts the casing stand (R2 or R3) from the mousehole 40 and stops when the stand is elevated so that the pin end is above the height of the doper station at the stand handoff position 50. The tubular delivery arm 500 and the lower stabilizing arm 800 move the stand to a position hanging at the stand handoff position 50. The stand is then stabbed into the doper, if selected, where the pin is washed and doped. The upper stand constraint extends to close its guide on the stand. The tubular delivery arm 500 opens and retracts from the stand. See
Step 10: Set back casing stand. The transfer bridge racker 350 and the setback guide arm 950 move to the stand handoff position 50 and close their guides and clamps on the casing stand. The upper and lower stand constraints 420 and 440 open and retract. The transfer bridge racker 350 and the setback guide arm 950 move to set back the casing stand to a selected position in the fingerboard 310. See
(XVII) Sequence for Offline Laying Down Casing Stands
The sequence for offline laying down casing stands is similar to the sequence for offline casing standbuilding, except the steps are performed in reverse order.
(XVIII) Sequence for Drilling Connection
The initial equipment configuration for the sequence for drilling connection is as follows:
The sequence for drilling connection comprises the following steps.
Step 1: Stop drilling and break out top drive connection. The drilling operation is stopped. With the drill string stickup at height (approximately 1.5 m/5 ft), the slips in the spider are set. The weight of the drill string is set on the slips. The top drive connection is broken out and the threads are spun out. See
Step 2: The top drive is hoisted to connection height. With the top drive 200 retracted by its trolley, the top drive 200 is hoisted to a height sufficient for connection with the next drill string stand. The elevator link arms tilt to the vertical position below the top drive. See
Step 3: Move the stand from the mousehole position to the well center. The tubular deliver arm 500 and the lower stabilizing arm 800 move the stand to the well center 30 from the drill floor standby position above the mousehole 40. The selected roughneck (tong handling trolley) moves to the well center. See
Step 4: Stab the stand in the stickup at well center. The top drive 200 remains at the correct elevation and retracted from well center 30. The roughneck 760 back up tong and stabbing guide close on the stickup to assist with stabbing. The tubular delivery arm 500 lowers the stand to stab the stand in the stick, and continues to lower (approximately 2 m/6 ft) after stabbing to allow room for the top drive make up. The lower stabilizing arm 800 opens and retracts from well center 30. One option is for the roughneck to start the sequence for spin in and make up of the lower connection. See
Step 5: Connect the top drive. With the top drive 200 at the correct elevation, the trolley extends to position the top drive 200 at the well center 30. The link arms are tilted toward the mast 10 and parked for a drilling position. The top drive is lowered to stab into the stand, and the top drive then rotates to spin in both the upper and lower connections against the roughneck back up tong. The tubular delivery arm 500 opens its elevator, retracts from the well center 30 and turns to pick up the next stand in the stand handoff position. The roughneck opens and retracts to its standby position. See
Step 6: Open the slips and resume drilling. The top drive/drawworks hoist the drill string weight. The slips in the spider are opened. Drilling operations are continued. See
Step 7: Pick up the next stand from the setback. The transfer bridge racker 350 and the setback guide arm 950 pick up another stand from a selected position in the setback/fingerboard 310. See
Step 8: Move the stand to the stand handoff position. The top drive 200 opens its elevator and retracts from the stickup and hoists to the upper stop. The transfer bridge racker 350 and the setback guide arm 950 move the stand to the stand handoff position 50. The upper and lower stand constraints 420 and 440 close to hold the stand in its position. The doper integrated in the stand handoff position 50 washes and dopes the pin, if selected. The transfer bridge racker 350 and the setback guide arm 950 pick up another stand from a selected position in the setback/fingerboard 310. See
(XIX) Sequence for Backreaming
The initial equipment configuration for the sequence for backreaming is as follows:
The sequence for backreaming comprises the following steps.
Step 1: Make up the top drive. The top drive trolley extends the top drive 200 to the well center 30. The elevator link arms are tilted backward to the parked position. The top drive is lowered, spun in and made up to the drill string. See
Step 2: Ream out a stand-length of the borehole. The slips are opened and the top drive/drawworks pick up the weight of the drill string. The inside blowout preventer is opened and the mud pump is activated to circulate drilling fluid. The top drive 200 rotates the drill string and is hoisted in the mast 10 to ream out the borehole until the top drive reaches the connection height. The top drive 200 stops rotating the drill string and releases torque on the drill string. The mud pumps are stopped and the inside blowout preventer is closed. The slips in the spider are closed with the drill string at the correct stickup height. The tubular deliver arm 500 and the lower stabilizing arm 800 move from the stand handoff position to the drill floor to a safe standby position. The elevator of the tubular delivery arm 500 faces the top drive 200. See
Step 3: Move a stand from the stand handoff position to the setback/fingerboard. The transfer bridge racker 350 and the setback guide arm 950 move to the stand in the stand handoff position 50 and they close their clamps and guides on the stand. The upper and lower stand constraints 420 and 440 open and retract. The transfer bridge racker 350 and the setback guide arm 950 lift the stand and move it to a selected position in the setback/fingerboard, where it is released and held in position by the fingerboard 310. See
Step 4: Prepare to break out stand from drill string. The tubular delivery arm 500 and the lower stabilizing arm 800 move to the well center 30 and close their elevator and guide on the stand in the drill string. The roughneck 760 moves to the well center and elevates to the stickup height. See
Step 5: Break out the top drive from the stand. The top drive 200 breaks out and spins out the threads of its connection with the stand. The drawworks hoists the top drive 200 to clear the top of the stand. The trolley retracts the top drive from the well center 30 and the elevator link arms are rotated back to vertical so that the elevator floats to a position under the top drive. The drawworks lowers the top drive 200 down the mast 10 toward the drill floor 6. See
Step 6: Break out the stand from the drill string. The roughneck 760 breaks out the stand from the stickup and spins out the threads of the joint. See
Step 7: Drain the stand. The roughneck 760 opens and retracts from the stickup to its standby position. The mud bucket extends to the well center 30 and closes on the broken connection. The tubular delivery arm 500 lifts the stand above the stickup to allow the fluid in the stand to drain into the mud bucket. The mud bucket opens from the stand/stickup and retracts to its standby position. See
Step 8: Move the stand from the well center. The tubular delivery arm 500 and the lower stabilizing arm 800 move the stand from the well center 30 to the stand handoff position 50. Upon arrival, the tubular deliver arm 500 lowers the stand to offload the weight at the stand handoff position 50. The upper and lower stand constraints 420 and 440 close on the stand to hold it in position. If selected, the doper integrated in the stand handoff position washes and dopes the pin. The top drive 200 continues to lower to the drill floor 6. See
Step 9: Set back the stand. Move a stand from the stand handoff position to the setback/fingerboard. The transfer bridge racker 350 and the setback guide arm 950 move to the stand in the stand handoff position 50 and they close their clamps and guides on the stand. The upper and lower stand constraints 420 and 440 open and retract. The transfer bridge racker 350 and the setback guide arm 950 lift the stand and move it to a selected position in the setback/fingerboard, where it is released and held in position by the fingerboard 310. The transfer bridge racker 350 and the setback guide arm 950 return to the stand handoff position. See
It should be noted that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system related and business related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure. In addition, the composition used/disclosed herein can also comprise some components other than those cited. In the summary of the invention and this detailed description, each numerical value should be read once as modified by the term “about” (unless already expressly so modified), and then read again as not so modified unless otherwise indicated in context. Also, in the summary of the invention and this detailed description, it should be understood that a concentration range listed or described as being useful, suitable, or the like, is intended that any and every concentration within the range, including the end points, is to be considered as having been stated. For example, “a range of from 1 to 10” is to be read as indicating each and every possible number along the continuum between about 1 and about 10. Thus, even if specific data points within the range, or even no data points within the range, are explicitly identified or refer to only a few specific, it is to be understood that inventors appreciate and understand that any and all data points within the range are to be considered to have been specified, and that inventors possessed knowledge of the entire range and all points within the range. The statements made herein merely provide information related to the present disclosure and may not constitute prior art, and may describe some embodiments illustrating the invention.
This description is presented to enable any person skilled in the art to make and use the invention, and is provided in the context of a particular application and its requirements. Various modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
If used herein, the term “substantially” is intended for construction as meaning “more so than not.”
Having thus described the present invention by reference to certain of its preferred embodiments, it is noted that the embodiments disclosed are illustrative rather than limiting in nature and that a wide range of variations, modifications, changes, and substitutions are contemplated in the foregoing disclosure and, in some instances, some features of the present invention may be employed without a corresponding use of the other features. Many such variations and modifications may be considered desirable by those skilled in the art based upon a review of the foregoing description of preferred embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention.
Although the disclosed embodiments are described in detail in the present disclosure, it should be understood that various changes, substitutions and alterations can be made to the embodiments without departing from their spirit and scope.
Pipe handling systems and processes for drilling rigs of the present invention have many industrial applications including but not limited to drilling well bores for the oil and gas industry.
This application claims the benefit of U.S. patent application Ser. No. 16/016,709, filed Jun. 25, 2020, with the same title and U.S. Provisional Application Ser. No. 62/570,519, filed Oct. 10, 2017. Both applications are incorporated by reference herein.
Number | Date | Country | |
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62570519 | Oct 2017 | US |
Number | Date | Country | |
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Parent | 16016709 | Jun 2018 | US |
Child | 16826886 | US |