The present invention relates to a sequential volumetric flowmeter, particularly provided to precisely measure the volume and/or mass flow of a gas, over a large amplitude.
Said flowmeter according to the present invention is particularly suitable for the implementation of the valve ignition pre-chamber which was the subject of patent No. FR 3,061,743 published on Aug. 16, 2019, said patent belonging to the applicant.
Said pre-chamber provides in particular that a pilot charge is injected into a stratification cavity by a stratification injector, said charge consisting of an easily flammable air-fuel mixture previously pressurized by compression means.
The invention according to patent FR 3,061,743 is particularly intended for the automotive market. However, said market is very sensitive to costs, weight and size of any equipment, which must remain as low as possible. The automotive market is also very demanding in terms of robustness, reliability, service life, and maintenance.
The valve ignition pre-chamber according to patent FR 3,061,743 relates to this context, said pre-chamber requiring both high flow metering precision of the air-fuel mixture which constitutes the pilot charge, and great control over the amount of pilot charge injected into the stratification cavity at each cycle.
To achieve said precision and control, it is necessary to know precisely the mass flow rate of air introduced into the stratification cavity by the stratification injector. This information is necessary for, firstly, adding to said air the quantity of fuel necessary in order to obtain the desired air/fuel ratio for the pilot charge, and secondly, to control the stratification injector so that the latter introduces effectively the quantity of mixture sought in the stratification cavity.
Implementing the valve ignition pre-chamber according to patent FR 3,061,743 therefore requires the availability of an air mass flowmeter meeting all the requirements associated with this application.
It is to be noted that many types of flowmeter exist, being either a flowmeter with depressogenic member, a Pitot tube, ludion, cup, propeller or turbine flowmeter, a vane, ionic, ultrasonic, electromagnetic flowmeter, a Coriolis effect, Karman vortex or vortex effect flowmeter, a hot wire or film flowmeter, or thermal mass flowmeter.
Among the embodiments of flowmeters known to those skilled in the art are also the volumetric flowmeters, which alternately fill and empty with the fluid to be measured, said flowmeters possibly having a reciprocating, rotary or oscillating piston, or else with a membrane, a paddle or gears.
In addition to meeting the various requirements of the automotive industry, the flowmeter necessary for the implementation of the valve ignition pre-chamber according to patent FR 3,061,743 must be capable of precisely measuring the mass flow rate of the passing air over a large flow amplitude, which may vary by a factor of one hundred and fifty or more, which only very few flowmeters allow.
In addition, the flowmeter necessary for the implementation of said pre-chamber must be capable to operate under a relatively high pressure, of the order of fifty bars, and at variable temperature ranging from minus thirty degrees Celsius to over one hundred fifty degrees Celsius.
Finally, said flowmeter must be capable of withstanding the vibrations produced by a reciprocating internal combustion engine without damaging the accuracy and durability of said flowmeter. As previously mentioned, despite this set of requirements, said flowmeter must remain compact, reliable, robust and inexpensive.
It is therefore primarily to implement the valve ignition pre-chamber according to patent FR 3,061,743 that, according to a particular embodiment, the sequential volumetric flowmeter according to the invention:
It is to be understood that the sequential volumetric flowmeter according to the invention can be applied not only to the valve ignition pre-chamber according to patent FR 3,061,743, but also to any other application, whatever the type or field, which requires an accurate measurement of the volumetric and/or mass flow rate of a gas or a liquid.
The sequential volumetric flowmeter according to the present invention is provided for measuring the flow rate of a fluid, said flowmeter comprising:
The sequential volumetric flowmeter according to the present invention comprises a bypass flap which has a flap opening movable stop which is capable to come into contact with a flap opening fixed stop fixed with respect to the static measurement enclosure, the two stops determining, when they are in contact with each other, the maximum distance which can separate the bypass flap from the flap seat with which it cooperates.
The sequential volumetric flowmeter according to the present invention comprises a flap spring which tends to move the bypass flap away from the flap seat with which it cooperates, the force produced by said spring being less than the force exerted on the bypass flap by the pressure of the fluid contained in the variable input volume when, on the one hand, said flap rests on said seat, and that, on the other hand, said pressure is greater than that of the fluid contained in the variable output volume as a result of the force exerted by the mobile return spring on the movable separator.
The sequential volumetric flowmeter according to the present invention comprises a valve actuator which consists of a magnetizable metal member which is mechanically connected to the bypass flap, said member being capable of imparting movement to said flap when it is attracted by a magnetic field produced by an actuator coil when the latter is traversed by an electric current.
The sequential volumetric flowmeter according to the present invention comprises a valve actuator which consists of a lifting linkage mechanically connected to the movable separator, said linkage having at least one actuator lifting stop which, firstly, contacts a flap lift stop fixed with respect to the bypass flap when the variable input volume has reached a predetermined volume and which then moves said flap away from the flap seat with which it cooperates as a result of the movement of the movable separator.
The sequential volumetric flowmeter according to the present invention comprises a transfer channel which is closed by a retaining flap held in contact with a retaining seat by a retaining spring, the latter letting said flap move away from said seat and open said channel only as from a determined pressure, so that the fluid coming from the variable input volume circulates in said channel while, at the same time, a retaining nozzle allows said fluid to pass through said channel even when the retaining flap is in contact with the retaining seat.
The sequential volumetric flowmeter according to the present invention comprises displacement measurement means which consist of a measurement rack which is fixed with respect to the movable separator and which, when moving with said separator, rotatably drives a measurement pinion which in turn rotatably drives, directly or by means of a mechanical multiplier, an impulse wheel fitted on its periphery with regularly distributed impulse generators, said wheel cooperating with impulse sensing means fixed with respect to the static measurement enclosure and in front of which the impulse generators pass, said sensing means transforming the passage of each impulse generator into an electrical signal transmitted to the computer.
The sequential volumetric flowmeter according to the present invention comprises a measurement pinion which drives the impulse wheel via a freewheel.
The sequential volumetric flowmeter according to the present invention comprises an impulse wheel which is connected to the static measurement enclosure via a freewheel.
The sequential volumetric flowmeter according to the present invention comprises a measurement pinion which drives, in addition to the impulse wheel and by means of a balancing rack, a balancing mass in longitudinal translation opposite the direction of the movement of the movable separator which takes place simultaneously, the relative speed and weight of said mass and of said rack being calculated so that when said mass and said rack move, they produce inertia forces of the same intensity as those produced at the same time by said separator and the measurement rack with which it cooperates.
The sequential volumetric flowmeter according to the present invention comprises displacement measurement means consisting of an impulse spindle which is provided with impulse generators along its length, and which is fixed with respect to the movable separator so that when said spindle moves with said separator, the impulse generators passing in front of impulse capture means which are fixed with respect to the static measurement enclosure and which transform the passage of each impulse generator into an electrical signal transmitted to the computer.
The sequential volumetric flowmeter according to the present invention comprises displacement measurement means consisting of a separator end-of-stroke sensor which is fixed with respect to the static measurement enclosure or to the moveable separator, said sensor transmitting an electrical signal to the computer when the variable input volume reaches a predefined maximum magnitude.
The sequential volumetric flowmeter according to the present invention comprises a movable separator which is directly or indirectly connected to the static measurement enclosure by a separator damper.
The sequential volumetric flowmeter according to the present invention comprises a pressure sensor and/or a temperature sensor which directly or indirectly measures the pressure and/or temperature prevailing in the variable input volume and/or the variable output volume.
The following description in relation to the attached drawings, which are supplied as non-limiting examples, will allow for a better understanding of the invention, the characteristics it has, and the advantages it is likely to provide:
The sequential volumetric flowmeter 1 according to the invention, various details of its components, variants, and accessories are shown in
As shown in
The sequential volumetric flowmeter 1 also comprises at least one movable separator 6 which can move in a sealed manner inside the static measurement enclosure 3, a surface on the input volume side 7 of said separator 6 forming with said enclosure 3 a variable input volume 8 connected to the fluid inlet duct 4, and a surface on the output volume side 9 of said separator 6 forms with said enclosure 3 a variable output volume 10 connected to the fluid outlet duct 5.
It is to be noted that the movable separator 6 may in particular be a bladder, a bag or any other deformable container capable of storing fluid 2.
The mobile return spring 11 tends, on the one hand, to reduce the internal volume of the variable input volume 8 and, on the other hand, to increase the pressure of the fluid 2 contained in said volume 8; said spring 11 can be helical, multi-turn corrugated, made up of a stack of elastic washers, or be of any type whatsoever known to those skilled in the art.
As can be seen in
Said flowmeter 1 also comprises at least one bypass valve 14 whose opening is controlled by a valve actuator 17, said valve 14 putting directly or indirectly, when it is open, the variable input volume 8 in communication with the output variable volume 10 via a transfer channel 59.
It is to be noted that the valve actuator 17 can be mechanical, electrical, electromagnetic, pneumatic, hydro-mechanical, piezoelectric, and in general, of any type known to those skilled in the art.
In
It should be noted that the displacement measurement means 15 may consist of any displacement, distance or position sensor, whether said sensor is of the absolute or incremental, resistive, potentiometric, capacitive, inductive, magneto-inductive type, eddy current type, laser-type optic or not, taut wire-type, and in general, of any type known to those skilled in the art.
It is also understood that the computer 16 can be more or less complex and that it can as such consist either of simple electrical components, or of sophisticated electronic and computer technologies, or of both.
It has been shown in
As seen in
In
It is to be noted that, as shown in
As a non-represented technological equivalent, it is to be noted that the bypass flap 26 can be fixed with respect to the movable separator 6 and rest in a sealed manner on a flap seat 27 fitted on the face located on the input volume side 7, said flap 26 forming, in this case, the start-of-stroke movable stop 13.
As shown in
It is also to be noted in
As shown in
As illustrated in
As seen in
In
As will be understood by examining
When the start-of-stroke movable stop 13 presses again the bypass flap 26 on its flap seat 27, the retaining nozzle 54 depressurizes the volume located immediately downstream of the bypass flap 26 so as to ensure maintaining said flap 26 on said seat 27.
It is to be noted that if the valve actuator 17 is electric, pneumatic or of any type whatsoever, the retaining flap 51 prevents the bypass flap 26 from closing prematurely under the effect of the rapid movement of the fluid 2 in the transfer channel 59 when the movable separator 6 moves in the direction of the variable input volume 8 under the action of the mobile return spring 11.
As a particular embodiment of the sequential volumetric flowmeter 1 according to the invention, it is to be noted in
In this case, the impulse wheel 39 cooperates with impulse sensing means 41 fixed with respect to the static measurement enclosure 3 and in front of which the impulse generators 40 pass, said sensing means 41 transforming the passage of each impulse generator 40 into an electrical signal transmitted to the computer 16.
It is to be noted that the impulse capture means 41 may for example consist of a light source received by a photosensitive sensor, the reception of light by said sensor being interrupted by the passage of the impulse generators 40 between said source and said sensor.
As a non-limiting embodiment shown in
It is to be noted that the measurement rack 37 and the measurement pinion 38 can be replaced by any other mechanical connection which can transform a linear movement into a rotational movement such as for example a cable which winds around a pulley, or a reversible wide-pitch screw which cooperates with a complementary internal thread, said screw and said internal thread being capable to come into contact with one another by means of circulating balls.
It is also to be noted that the mechanical multiplier 44 can consist of a succession of pinions as shown in
Advantageously, the measurement pinion 38 and the pinion or pinions which may constitute the mechanical multiplier 44 may be provided with a play readjustment device known per se.
According to a particular embodiment of the sequential volumetric flowmeter 1 according to the invention, the measurement rack 37, the measurement pinion 38, the impulse wheel 39, the accessories thereof, and all or part of the impulse capture means 41 may be housed within the variable output volume 10, so that no sealed mobile connection is required between these various components 37, 38, 39, 41 and the inside of the output variable volume 10.
In this case, in order to partially occupy the empty space remaining in the variable output volume 10 and/or the variable input volume 8, one or more incompressible polymorphic parts may be housed in said volume 10, 8 which more or less accurately conform to said various components 37, 38, 39, 41 by touching or not touching the latter and in any case, without interfering with the proper functioning of the latter.
As clearly shown in
According to this particular configuration, It may also be provided that the impulse wheel 39 is connected to the measurement static enclosure 3 by means of a freewheel 45 which allows the measurement wheel 39 to rotate in the direction of rotation imparted to it by the measurement pinion 38, but which prevents said wheel 39 to turn in the opposite direction.
It is to be noted that, as an alternative, this freewheel 45 can be replaced by a non-represented brake, the latter may also be advantageously added to said wheel 45 to prevent the rotational inertia of the impulse wheel 39 from being unduly interpreted by the computer 16 as a continuity of fluid flow 2 through the volumetric flowmeter sequential 1 according to the invention, even though said flow would have suddenly dropped, or even would have suddenly stopped.
According to another embodiment, a flywheel can be associated with the impulse wheel 39 either by directly weighting the latter or by connecting it to the flywheel by any mechanical link whatsoever.
Another embodiment of the sequential volumetric flowmeter 1 according to the invention shown in
This particular configuration of the sequential volumetric flowmeter 1 according to the invention makes it possible to make said flowmeter 1 insensitive to vibrations, for example when the latter is secured to a thermal internal combustion engine.
Indeed, the balancing mass 46 prevents the movable separator 6 from inadvertently moving relative to the static measurement enclosure 3 under the effect of said vibrations, which would have the consequence of making the flow reading of fluid 2 by the computer 16 false, or even impossible.
As an alternative, the impulse spindle 55 may be fixed with respect to the static measurement enclosure 3 and the impulse capture means 41 be fixed with respect to the movable separator 6.
In
It is to be noted that the separator end-of-stroke sensor 56 can be a proximity sensor known per se, regardless of the type or principle of operation.
Still in
As shown in
The operation of the sequential volumetric flowmeter 1 according to the invention is easily understood by studying
To explain said operation and initially, reference is made here to
It is shown in
Said pilot charges 73 are, by way of non-limiting example, formed of an easily flammable gas mixture consisting of a proportion of fourteen grams of air 78 per gram of gasoline 79.
This gas mixture is therefore slightly rich compared to stoichiometry, and is made in an air-gasoline 74 mixer fed, on the one hand, with gasoline 79 under a pressure of forty bars, from a fuel tank 71 via a fuel pump 72, and, on the other hand, with atmospheric air 78 by an air compressor 75 via an air filter 81, the inlet pressure of that compressor 75 being regulated by a throttle casing 82.
The air-gasoline mixer 74 produces a homogeneous mixture of said air 78 and said gasoline 79, the latter having to remain entirely in the gaseous state despite the pressure of forty bars to which it is subjected.
It should be noted that an air-gasoline mixer 74 fulfilling all the functions necessary to supply the pilot charge 73 of the valve ignition pre-chamber 77 according to the patent FR 3,061,743 was the subject-matter of patent application FR 2004269, filed on Apr. 29, 2020 by the Applicant, titled “Forced Recirculation Mixer”.
In
The throttle casing 82 makes it possible to maintain the pressure of forty bars downstream of compressor 75 regardless of the speed and load of the reciprocating internal combustion engine 70, and regardless of the amount of pilot charge 73 introduced by the stratification injector 80 into the valve ignition pre-chamber 77 at each thermodynamic cycle of said engine 70.
According to the particular embodiment of this flowmeter 1 shown in
In
It can be seen in
In addition to said impulse spindle 55, it can be seen in
When the impulse spindle 55 approaches said sensor 56 at a distance, for example less than one millimeter, said sensor 56 provides the related information to the computer 16 by means of an electrical signal.
According to the particular embodiment of the sequential volumetric flowmeter 1 according to the invention shown in
It is to be noted that the bypass flap 26 can move away from the flap seat 27 by moving towards the inside of the variable input volume 8, and this as long as it is not stopped along its movement by the flap opening movable stop 35 which said flap 26 has.
It is to be noted that the flap opening movable stop 35 cooperates with a flap opening fixed stop 36 fixed with respect to the static measurement enclosure 3, said two stops 35, 36 determining, when they are in contact from each other, the maximum distance that can separate the bypass flap 26 from the flap seat 27.
It is also to be noted that when the bypass flap 26 rests on the flap seat 27, its face oriented towards the variable input volume 8 forms a start-of-stroke static stop 12 which cooperates with a start-of-stroke movable stop 13 fixed with respect to the separating piston 18, said two stops 12, 13 defining the minimum volume of the variable input volume 8 when they are in contact with one another.
It is to be noted that the lifting of the bypass flap 26 from the flap seat 27 on which it rests is done by means of a valve actuator 17.
Said actuator 17 is here and as a non-imitative example consisting of a magnetisable metal member 30 which, in
The magnetic pallet 83 can thus lift the bypass flap 26 from the seat 27 on which it rests, which happens when said pallet 83 is attracted by the magnetic field produced by an actuator coil 31 when the latter is crossed by an electric current controlled by the computer 16.
In
During this filling phase, the air 78 discharged from the air compressor 75 is introduced into the variable input volume 8 by the fluid inlet duct 4.
Provided the bypass flap 26 rests on its flap seat 27, the introduction of air 78 through the fluid inlet duct 4 causes the separating piston 18 to go back and the variable input volume 8 to increase.
At the same time, the variable output volume 10 decreases and expels the air 78 it contains through the fluid outlet duct 5.
It should be noted that since the separating piston 18 is pushed in the direction of the variable input volume 8 by the mobile return spring 11, the pressure prevailing in the variable input volume 8 is higher than that prevailing in the output variable volume 10.
Due to the non-null stiffness of the mobile return spring 11, the pressure difference between the variable input volume 8 and the variable output volume 10 is all the more important as said spring 11 is compressed.
We will assume here that the pressure difference is one hundred millibars at the beginning of the ascending stroke of the separating piston 18, and two hundred millibars at the end of said stroke.
Throughout the ascending stroke of the separating piston 18, the impulse generators 40 that the impulse spindle 55 has pass one after the other in front of the “Hall” effect sensor 42, the latter transmitting the electrical signals corresponding to the computer 16.
Knowing the time elapsed between two signals of passage of the impulse generator 40, the computer 16 can calculate the volume flow rate of air 78 passing through the fluid inlet duct 4, said flow rate being equal to the product of the section of separating piston 18 by the speed of said piston 18.
To calculate the mass flow rate of air 78 passing through the fluid inlet duct 4, the computer 16 takes into account the pressure and the temperature which are respectively transmitted to it by the pressure sensor 48 and the temperature sensor 49. In fact, the mass flow rate of air 78 corresponds to the product of the volume flow rate of said air 78 by the density of said air 78, the latter resulting from the product of the pressure of said air 78 by the temperature of said air 78.
When the separating piston 18 reaches its top dead center, as shown in
It is to be noted that until now, the bypass flap 26 was kept pressed against the flap seat 27 with which it cooperates by the pressure prevailing in the variable input volume 8 which was always greater of one hundred to two hundred millibars than that prevailing in the variable output volume 10.
In fact, said difference has hitherto applied over the entire surface included within the line of contact formed by the bypass flap 26 with the flap seat 27, said difference exerting on said flap 26 a force greater than that exerted by the flap spring 28 which tends to move said flap 26 away from the flap seat 27.
The separating piston 18 having reached its top dead center, when the bypass flap 26 is lifted and then moved away from its flap seat 27 by the actuator coil 31, the pressure difference between the variable input volume 8 and the variable output volume 10 suddenly becomes small to the point that the flap spring 28 can hold the bypass flap 26 open throughout the descending stroke of the separating piston 18.
When the separating piston 18 has reached its bottom dead center, as shown in
The bypass flap 26 being again closed and sealed, a new cycle of measuring the volume flow of air 78 can resume, which leads again to the situation shown in
It should be noted that the computer 16 can detect when the separating piston 18 has reached its bottom dead center, which occurs, on the one hand, after the triggering of the opening of the bypass flap 26 by said computer 16 by means of the actuator coil 31, and, on the other hand, after the reception by the aforementioned computer 16 of temporally very close signals of the passage of the impulse generators 40, said signals being sent to said computer 16 by the “Hall” effect sensor 42.
The termination of these close signals may also coincide with the minimum pressure detected by the pressure sensor 48. From this information, the computer 16 can exclude the descending stroke of the separating piston 18 from the air flow 78 calculation, and determine the average flow of the air 78 flowing through the sequential volumetric flowmeter 1 only from the signals 40 resulting of the passing of the impulse generators in front of the “Hall” sensor 42, which are received during the ascending stroke of the separating piston 18.
The exclusion of the descending stroke of the separating piston 18 from the calculation of the average flow of the air 78 by the computer 16 is always necessary regardless of the configuration of the sequential volumetric flowmeter 1 according to the invention, whether such exclusion is mechanical or performed by software.
It should be noted that this exclusion is easier to achieve when the measurement displacement means 15 consist, for example, of a potentiometric displacement sensor 58 as shown in
The particular embodiment of the sequential volumetric flowmeter 1 according to the invention shown in
The lifting linkage 32 has an actuator lifting stop 33 which initially comes into contact with a flap lift stop 34 fixed with respect to the bypass flap 26 when the separating piston 18 is close to its top dead center, and which, in a second time, moves said flap 26 away from the flap seat 27 with which it cooperates as a result of the displacement of the separating piston 18 up to its top dead center.
Thus, and as can be readily deduced from
The retaining nozzle 54 makes it possible that when the start-of-stroke movable stop 13 presses again the bypass flap 26 on the flap seat 27, the pressure in the volume immediately downstream of said flap 26 drops so that said flap 26 remains well pressed against the flap seat 27 when the separating piston 18 goes again in the ascending stroke.
Another embodiment of the sequential volumetric flowmeter 1 according to the invention is shown in
According to the particular configuration shown in
As can be seen clearly on pages 9 and 10, the impulse wheel 39 cooperates with a “Hall” effect sensor 42 which is fixed with respect to the static measurement enclosure 3 and in front of which the impulse generators 40 of said wheel 39 pass, said sensor 42 transforming the passage of each impulse generator 40 into an electrical signal transmitted to the computer 16.
In
This first freewheel 45 allows on the one hand, the measurement pinion 38 to drive the impulse wheel 39 when the variable input volume 8 increases but not when said volume 8 decreases, and, on the other hand, to let the impulse wheel 39 continue to rotate on its momentum when the variable input volume 8 decreases rapidly following the opening of the bypass flap 26.
In
The main advantage of the displacement measurement means 15 shown in
Indeed, said multiplier 44 and the freewheels 45 with which it cooperates allow the impulse wheel 39 to turn rapidly and to transmit to the “Hall” effect sensor 42 many impulses per unit of displacement of the movable separator 6, and this without affecting the speed of return to bottom dead center of said separator 6. Said high precision is obtained with simple and inexpensive mechanical and electronic means.
It is to be noted that regardless the embodiment used for the sequential volumetric flowmeter 1 according to the invention, its calibration can be carried out during its development, or apparatus by apparatus at the end of the process of manufacture, by means of a standard flowmeter. According to this method, it is possible to associate, with each effective flow rate recorded by the standard flowmeter, a behavior of the sequential volumetric flowmeter 1 according to the invention, and then to store the corresponding transfer rule in the computer 16.
It should be noted that the examples of embodiments of the sequential volumetric flowmeter 1 according to the invention described above are not limitative.
It should also be noted that this flowmeter 1 according to the invention can be applied to fields other than that of internal combustion engines, such as chemistry, industrial processes or any apparatus in any field whatsoever that requires the measurement of the volume and/or mass flow rate of a fluid 2, whatever is the nature of the fluid, and whatever is the liquid or gaseous state of the fluid.
The possibilities of the sequential volumetric flowmeter 1 according to the invention are not limited to the applications described above and it must be understood that the above description was given only as an example and that it does not limit the field in any way of said invention which would not be taken out by replacing the details of execution described by any other equivalent.
Number | Date | Country | |
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63033931 | Jun 2020 | US |