The present disclosure relates generally to light emitting diodes (LEDs) and more particularly to LED drivers.
Light emitting diodes (LEDs) often are used as light sources in liquid crystal displays (LCDs) and other displays. The LEDs often are arranged in parallel “strings” driven by a shared power source, each LED string having a plurality of LEDs connected in series. To provide consistent light output between the LED strings, each LED string typically is driven at a regulated current that is substantially equal among all of the LED strings.
Although driven by currents of equal magnitude, there often is considerable variation in the bias voltages needed to drive each LED string due to variations in the static forward-voltage drops of individual LEDs of the LED strings resulting from process variations in the fabrication and manufacturing of the LEDs. Dynamic variations due to changes in temperature when the LEDs are enabled and disabled also can contribute to the variation in bias voltages needed to drive the LED strings with a fixed current. In view of this variation, conventional LED drivers typically provide a fixed voltage that is sufficiently higher than an expected worst-case bias drop so as to ensure proper operation of each LED string. However, as the power consumed by the LED driver and the LED strings is a product of the output voltage of the power source and the sum of the currents of the individual LED strings, the use of an excessively high output voltage unnecessarily increases power consumption.
The present disclosure may be better understood, and its numerous features and advantages made apparent to those skilled in the art by referencing the accompanying drawings. The use of the same reference symbols in different drawings indicates similar or identical items.
The term “LED string,” as used herein, refers to a grouping of one or more LEDs connected in series. The “head end” of a LED string is the end or portion of the LED string which receives the driving voltage/current and the “tail end” of the LED string is the opposite end or portion of the LED string. The term “tail voltage,” as used herein, refers the voltage at the tail end of a LED string or representation thereof (e.g., a voltage-divided representation, an amplified representation, etc.). The term “subset of LED strings” refers to one or more LED strings.
The power source 110 is configured to provide an output voltage VOUT having a magnitude adjusted based on an adjust signal 119 (ADJ). Each LED string is driven by the adjustable voltage VOUT received at the head end of the LED string via a voltage bus 120 (e.g., a conductive trace, wire, etc.). In the embodiment of
Each LED driver includes a plurality of LED inputs and a corresponding plurality of current regulators. Each LED input is configured to couple to a tail end of a corresponding LED string of a subset of the plurality of LED strings associated with the LED driver such that the current flow through the coupled LED string is regulated by the corresponding current regulator at or near a fixed current (e.g., 30 mA) when activated. In the example of
Each LED driver also includes an input to receive pulse width modulation (PWM) data to control the activation, and timing thereof, of the LED strings of the corresponding subset via the current regulators of the LED driver. To illustrate, the LED driver 104 includes an input 127 to receive PWM DATAA, the LED driver 105 includes an input 128 to receive PWM DATAB, and the LED driver 106 includes an input 129 to receive PWM DATAC. Each LED driver can receive the same PWM data or each LED driver can receive a different set of PWM data. For example, in an implementation whereby the LED strings 111-116 are white LEDs used for backlighting, each of the LED drivers 104-106 may receive the same PWM data. However, in an implementation whereby each LED driver controls LED strings of a different color (e.g., red LEDs for LED driver 104, blue LEDs for LED driver 105, and green LEDs for LED driver 106), each LED driver may receive a different set of PWM data that is specific to the corresponding color type.
Further, each LED driver includes an upstream interface and a downstream interface to facilitate connection of the LED drivers in series so as to serially communicate minimum tail voltage information between the LED drivers and to the feedback controller 108. In the depicted example, the LED driver 104 includes an upstream interface 131 connected to an output interface 130 of the feedback controller 108, and a downstream interface 132, the LED driver 105 includes an upstream interface 133 connected to the downstream interface 132 and a downstream interface 134, and the LED driver 106 includes an upstream interface 135 connected to the downstream interface 134 and a downstream interface 136 connected to an input interface 138 of the feedback controller 108. Any of a variety of signaling architectures can be used to facilitate communication between the downstream interface of one LED driver and the upstream interface of the next LED driver in the series (or between the output interface 130 and the upstream interface 131 or between the downstream interface 136 and the input interface 138). To illustrate, the serial connections between interfaces can include, for example, one wire interconnects (e.g., a 1-Wire® interconnect, an Inter-Integrated Circuit (I2C) interconnect, a System Management Bus (SMBus), or a proprietary interconnect architecture).
The feedback controller 108 includes the input interface 138 to receive an indicator of an overall minimum tail voltage of the plurality of LED strings 111-116, the output interface 130 to provide a preset/trigger signal 140 to the first LED driver in the series (i.e., LED driver 104), and an output to provide the adjust signal 119. The indicator of the overall minimum tail voltage of the plurality of LED strings 111-116 can include a digital indicator (identified as code value CminFinal), such as, for example, an ADC code value generated from the minimum tail voltage. Alternately, the indicator can comprise an analog indicator (identified as voltage VTminFinal), such as the minimum tail voltage itself, or a voltage derived from the minimum tail voltage. The feedback controller 108 is configured to compare the overall minimum tail voltage represented by the received indicator to a threshold (voltage Vthresh for an analog indicator or code value Cthresh for a digital indicator) and adjust the adjust signal 119 based on the relationship between the overall minimum tail voltage and the threshold voltage so as to adjust the magnitude of the output voltage VOUT provided by the power source 110 based on this relationship.
As described above, there may be considerable variation between the voltage drops across each of the LED strings 111-116 due to static variations in forward-voltage biases of the LEDs 118 of each LED string and dynamic variations due to the on/off cycling of the LEDs 118. Thus, there may be significant variance in the bias voltages needed to properly operate the LED strings 111-116. However, rather than drive a fixed output voltage VOUT that is substantially higher than what is needed for the smallest voltage drop as this is handled in conventional LED drivers, the LED system 100 utilizes a feedback mechanism that permits the output voltage VOUT to be adjusted so as to reduce or minimize the power consumption of the LED drivers 104, 105 and 106 in the presence of variances in voltage drop across the LED strings 111-116, as described below with reference to the methods 200, 300, and 400 of
Because the first LED driver in the cascaded series does not have an upstream LED driver (and thus an upstream minimum tail voltage with which to compare its local minimum tail voltage), the first LED driver is configured differently than the remainder of LED drivers in the cascaded series. In an implementation whereby the first LED driver is configured to implement using an analog indicator as feedback, the upstream interface of the first LED driver can be fixedly pulled to a high voltage via one or more pull-up resistors so that when the first LED driver compares its local minimum tail voltage with the voltage at the upstream interface, the local minimum tail voltage is always the lower than the high voltage and thus always provided as the first indicator to the next LED driver in the series. In implementations whereby digital indicators are transmitted between the LED drivers, the feedback controller 130 can transmit a code having a particular predefined value (e.g., a code value of all “1's”) as the preset/trigger signal 140 so as to signal to the first LED driver that it is the first LED driver in the series. In response to this signal, the first LED driver configures its operation so as to automatically provide the local minimum tail voltage as the first indicator without first requiring comparison with another indicator.
To illustrate this cascade mechanism in the LED system 100 of
In this manner, the indicator (either analog or digital) or other representation of the overall minimum tail voltage of the entire plurality of LED strings 111-116 is cascaded through the LED drivers 104-106 using a compare-and-forward approach such that the indicator output by the last LED driver in the series (e.g., LED driver 106) to the feedback controller 108 is an indicator of the lowest tail voltage of all of the LED strings 111-116. This serial cascade between the LED drivers of the LED system 100 for minimum tail voltage feedback purposes requires fewer and shorter interconnects between the LED drivers 105-107 and the feedback controller 108 than a star-type or spoke-and-hub-type configuration whereby each LED driver communicates the respective minimum tail voltage for its respective subset of LED strings directly back to the feedback controller.
In one embodiment, the feedback mechanism implemented by the cascaded LED drivers 104-106 and the feedback controller 108 operates substantially continuously such that indicators of the minimum tail voltage of the plurality of LED strings 111-116 are continuously being cascaded through the LED drivers 104-106 and the feedback controller 108 is continuously adjusting the output voltage VOUT based on this continuous stream of indicators. However, frequent adjustment to the output voltage VOUT can lead to overshooting or undershooting and other negative effects. Accordingly, in an alternate embodiment, the feedback mechanism operates in a more periodic context whereby the minimum tail voltage of the plurality of LED strings 111-116 is determined once for any given feedback cycle and the corresponding indicator is then cascaded through the LED drivers 104-106 for use by the feedback controller 108 in periodically adjusting the output voltage VOUT. The feedback cycle of this mechanism can include, for example, a PWM cycle or a portion thereof, multiple PWM cycles, a display frame cycle or a portion thereof, a certain number of clock cycles, a duration between interrupts, and the like.
The components of the LED system 100 can be implemented in separate integrated circuit (IC) packages. To illustrate, each of the LED drivers 104-106 may be implemented as a separate IC package and the feedback controller 108 and some or all of the components of the power source 110 may be implemented together as another IC package 150. The series arrangement of the LED drivers 104-106 and the feedback controller 108 can facilitate extension of the LED system 100 to incorporate any number of LED strings subject only to timing restraints and power constraints because the feedback controller 108 requires only one output interface 130 and one input interface 138 to interface with a cascaded series of LED drivers regardless of the number of LED drivers in the series. In contrast, a spoke-type arrangement would require a feedback controller to have a separate interface to each LED driver, thereby causing the IC package implementing the feedback controller to be unnecessarily large to accommodate a large number of package pins for the interface requirements of the feedback controller.
At block 208, the feedback controller 108 receives an indicator of the overall minimum tail voltage of the plurality of LED strings 111-116 for a given point in time or for a given feedback cycle from the LED driver 106. For an analog indicator, the feedback controller 108 compares the minimum tail voltage represented by the analog indicator with a threshold Vthresh to determine the relationship between the two voltages. In one embodiment, the threshold voltage Vthresh is the expected minimum threshold of the tail voltage of a LED string needed to ensure proper current regulation of the LED string. Thus, if the analog indicator of the overall minimum tail voltage of the plurality of LED strings 111-116 is below the threshold voltage Vthresh, there is a risk that one or more of the current regulators in the LED drivers 104-106 will be unable to effectively regulate the current in the corresponding LED string. Conversely, a situation whereby the analog indicator of the overall minimum tail voltage of the plurality of LED strings 111-116 is above the threshold voltage Vthresh can lead to unnecessary power consumption by the LED strings. Accordingly, in the event that overall minimum tail voltage of the plurality of LED strings 111-116 is less than the threshold voltage Vthresh, at block 210 the feedback controller 108 configures the adjust signal 119 so as to direct the power source 110 to increase the output voltage VOUT. Otherwise, in the event that the minimum tail voltage is greater than the threshold voltage Vthresh, at block 212 the feedback controller 108 configures the adjust signal 119 so as to direct the power source 110 to decrease the output voltage VOUT. If the two voltages are equal, the feedback controller 108 can maintain the output voltage VOUT at its current level, or the output voltage VOUT can be adjusted up or down as appropriate.
Similarly, when a digital indicator of the minimum tail voltage is implemented, the feedback controller 108 compares the digital indicator with the threshold code Cthresh to determine the relationship between the two code values, whereby the code value Cthresh can represent the expected minimum threshold of the tail voltage of a LED string needed to ensure proper current regulation of the LED string. Accordingly, in the event that the digital indicator of the overall minimum tail voltage of the plurality of LED strings 111-116 is less than the threshold code Cthresh, at block 210 the feedback controller 108 configures the adjust signal 119 so as to direct the power source 110 to increase the output voltage VOUT. Otherwise, in the event that digital indicator of the minimum tail voltage is greater than the threshold code Cthresh, at block 212 the feedback controller 108 configures the adjust signal 119 so as to direct the power source 110 to decrease the output voltage VOUT. If the two codes are equal, the feedback controller 108 can maintain the output voltage VOUT at its current level, or the output voltage VOUT can be adjusted up or down as appropriate.
As discussed above, indicators of the minimum tail voltage of the plurality of LED strings 111-116 (e.g., VTminA, VTminB, and VminC or CminA, CminB, and CminC, and VTminFinal/CminFinal) can be continuously cascaded through the feedback mechanism of the LED system 100 and thus the feedback process represented by blocks 206, 208, 210, and 212 can be continuously repeated for each concurring point in time. Alternately, a feedback cycle can be used to synchronize the feedback mechanism to a timing reference, such as a PWM cycle, a clock cycle, or a display frame cycle, and thus the feedback process of blocks 206, 208, 210, and 212 can be repeated for each feedback cycle. In this case, VTminA/CminA, VTminB/CminB, VTminC/CminC, and VTminFinal/CminFinal are the minimum indicators over the respective feedback cycle.
At block 302, the LED driver determines the local minimum tail voltage (VTminLocal) from the tail voltages of the subset of the LED strings associated with the LED driver. In one embodiment, the LED driver is configured to continuously provide the local minimum tail voltage. In another embodiment, the LED driver is configured to periodically determine the local minimum tail voltage in response to a synchronization signal, such as a PWM cycle signal or a frame rate signal.
Concurrently, at block 304 the LED driver receives, via the upstream interface, an analog indicator of the minimum tail voltage (VTminX) of all of the LED strings associated with the LED drivers upstream of the present LED driver. In one embodiment, the analog indicator is the upstream minimum tail voltage itself, or a voltage representative of the upstream minimum tail voltage.
At block 306, the LED driver compares the local minimum tail voltage VTminLocal with the upstream minimum tail voltage VTminX of all of the LED strings associated with the upstream LED drivers and provides to the downstream interface an analog indicator that represents the lower of these two voltages. The analog indicator is thereby transmitted to the upstream interface of the next, or downstream, LED driver in the series.
The first LED driver in the series operates in a slightly different manner. Because there is no upstream LED driver for the first LED driver in the series, the first LED driver, in one embodiment, receives a signal (e.g., a particular data value) from the feedback controller 108 that signals to the first LED driver that it is to automatically provide the local minimum tail voltage as an indicator to the next LED driver in the series without performing the comparison described above. In an alternate embodiment, in an implementation whereby the voltage at the upstream interface serves as the analog indicator, the upstream interface of the first LED driver can be pulled to a high voltage such that the local minimum tail voltage determined by the first LED driver is always lower than the voltage at the upstream interface of the first LED driver, thereby ensuring that the first LED driver provides its local minimum tail voltage as the indicator to the next LED driver in the series.
At block 402, the LED driver determines the local minimum tail voltage (VTminLocal) from the tail voltages of the subset of the LED strings associated with the LED driver as similarly described at block 302 of
Thus, as illustrated by methods 300 and 400, each LED driver in the series operates to output to the next LED driver in the series an indicator (analog or digital) of the lowest minimum tail voltage of the LED strings determined by that point in the cascading series of LED drivers.
The LED driver 500 includes LED inputs 501 and 502, an upstream interface 504, a downstream interface 506, a minimum detect module 508, a cascade controller 510, current regulators 511 and 512, and a data/timing controller 514. The LED input 501 is configured to couple to a tail end of a first LED string (having a variable tail voltage VTX) of the subset and the LED input 502 is configured to couple to a tail end of a second LED string (having a variable tail voltage VTY) of the subset. The current regulator 511 is configured to activate the first LED string and regulate the current through the first LED string based on control signaling from the data/timing controller 514. Likewise, the current regulator 512 is configured to activate the second LED string and regulate the current through the second LED string based on control signaling from the data/timing controller 514. The upstream interface 504 is configured to couple to the downstream interface of an upstream LED driver and the downstream interface 506 is configured to couple to the upstream interface of a downstream LED driver.
The minimum detect module 508 includes inputs coupled to the LED inputs 501 and 502 to receive the tail voltages VTX and VTY and an output to provide an indicator of the lower of these two tail voltages as the indicator of the local minimum tail voltage for the subset of LED strings managed by the LED driver 500. In one embodiment, the minimum detect module 508 continuously provides the indicator of the local minimum tail voltage. In an analog indicator context, the indicator output of the minimum detect module 508 can include, for example, the voltage VTminLocal that the minimum detect module 508 continuously varies as the voltages VTX and VTY vary. In a digital indicator context, the indicator output of the minimum detect module 508 can include a stream of code values generated by an ADC from the lower of the voltages VTX and VTY at any given point of a clock reference used by the ADC. In another embodiment, the minimum detect module 508 is synchronized to a given feedback cycle using a sync signal 516 such that the minimum detect module 508 outputs a single indicator (digital or analog) for every given feedback cycle. The sync signal 516 can be generated by the data/timing controller 514 from the PWM data or the sync signal 516 can be received (as upstream sync signal from the upstream LED driver via the upstream interface 504. Further, the sync signal 516 can be propagated to, or regenerated for, the downstream LED driver via the downstream interface 506. Example implementations of the minimum detect module 508 are illustrated below with reference to
The cascade controller 510 includes an input to receive, via the upstream interface 504, an indicator (VTminA/CminA) representative of the cumulative minimum tail voltage determined from the upstream LED drivers, an input to receive the local minimum tail voltage indicator(s) from the minimum detect module 508, and an output to provide an indicator (VTminB/CminB) representative of the cumulative minimum tail voltage determined from the upstream LED drivers and the LED driver 500. As described in greater detail below, the cascade controller 510 compares the cumulative minimum tail voltage represented by the indicator received from the upstream LED driver with the local minimum tail voltage represented by the indicator received from the minimum detect module 508 and provides the indicator representative of the lower of the two as the downstream indicator (VTminB/CminB). In one embodiment, the cascade controller 510 is configured to continuously perform this comparison process. In another embodiment, the cascade controller 510 is synchronized to a given feedback cycle using the sync signal 516 such that the cascade controller 510 outputs a single indicator (digital or analog) for every given feedback cycle. Example implementations of the cascade controller 510 are illustrated below with reference to
The data/timing control controller 514 receives PWM data associated with the LED strings of the corresponding subset and is configured to provide control signals to the other components of the LED driver 500 based on the timing and activation information represented by the PWM data. To illustrate, the data/timing controller 514 provides control signals to the current regulators 511 and 512 to control which of the LED strings are active during corresponding portions of their respective PWM cycles. The data/timing control module 514 also can provide the sync signal 516 to control the timing of the minimum detect module 508 and the cascade controller 510.
In addition to illustrating a configuration of the minimum detect module 508,
The voltage divider 1108 includes resistors 1111 and 1112 connected in series. The resistor 1111 has a terminal coupled to the output of the power source 110 (
The code processing module 1102 receives the cascaded code CminFinal from the last LED driver in the series and generates a code value Creg based on the relationship of the minimum tail voltage VTminFinal to the threshold voltage Vthresh revealed by the comparison of the code value CminFinal to a code value Cthresh that represents the voltage Vthresh. As described herein, the value of the code value Creg affects the resulting change in the output voltage VOUT. Thus, when the code value CminFinal is greater than the code value Cthresh, a value for Creg is generated so as to reduce the output voltage VOUT, which in turn is expected to reduce the minimum tail voltage of the plurality of LED strings powered by the output voltage VOUT closer to the threshold voltage Vthresh. To illustrate, the code processing module 1102 compares the code value CminFinal to the code value Cthresh. If the code value CminFinal is less than the code value Cthresh, an updated value for Creg is generated so as to increase the output voltage VOUT. Conversely, if the code value CminFinal is greater than the code value Cthresh, an updated value for Creg is generated so as to decrease the output voltage VOUT. The resulting code Creg is provided to the DAC 1104, which converts the code Creg to a corresponding voltage Vreg. The error amplifier 1106 configures the adjust signal 119 based on the relationship of the voltage Vreg to the voltage Vfb so as to adjust the output voltage VOUT as described above.
The control of the output voltage VOUT is based on the relationship between the feedback voltage Vfb and the voltage Vreg and thus dependent on the resistances Rf1 and Rf2 of the voltage divider 1108, the gain of the DAC 1104, and the gain of the ADC of the LED driver that generated the code CminFinal. In view of these dependencies, the updated value for Creg can be set to
whereby Rf1 and Rf2 represent the resistances of the resistor 1111 and the resistor 1112, respectively, of the voltage divider 1108 and Gain_ADC represents the gain of the ADC (in units code per volt) of the LED driver used to generate the code CminFinal and Gain_DAC represents the gain of the DAC 1104 (in unit of volts per code). Depending on the relationship between the voltage VTminFinal and the voltage Vthresh (or the code value CminFinal and the code value Cthresh), the offset1 value can be either positive or negative.
Alternately, when the code CminFinal indicates that the minimum tail voltage VTminFinal is at or near zero volts (e.g., CminFinal=0) the value for updated Creg can be set to
Creg(updated)=Creg(current)+offset2 EQ. 3
whereby offset2 corresponds to a predetermined voltage increase in the output voltage VOUT (e.g., 1 V increase) so as to affect a greater increase in the minimum tail voltage VTminFinal.
In the depicted example, the LED system 1200 includes power sources 1201, 1202, and 1203 to provide output voltage VOUTR, VOUTG, and VOUTB, respectively. The LED system 1200 further includes a LED panel having a plurality of red LED strings 1211, 1212, 1213, and 1214, a plurality of green LED strings 1215, 1216, 1217, and 1218, and a plurality of blue LED strings 1219, 1220, 1221, and 1222. The red LED strings are driven by the output voltage VOUTR, the green LED strings are driven by the output voltage VOUTG, and the blue LED strings are driven by the output voltage VOUTB. Further, in the example of
In operation, each of the power supplies 1201, 1202, and 1203 supplies the corresponding output voltage to the associated color LED strings. The LED drivers 1231 and 1232 regulate the currents through their associated LED string subsets based on received PWM data. Concurrently, the LED driver 1231 determines the minimum tail voltages for each color-type, digitizes the minimum tail voltages into codes CminR1, CminG1, and CminB1, for the red, green, and blue LED string subsets, respectively, and transmits these codes to the LED driver 1232. The LED driver 1232 likewise determines the minimum tail voltages for each color-type, digitizes the minimum tail voltages into corresponding codes, and then compares these codes with the received codes CminR1, CminG1, and CminB1 to determine the lowest code values for each color type. The LED driver 1232 then provides the lowest code for each color type as codes CminR2, CminG2, and CminB2, for the red, green, and blue color types, respectively. The feedback controller 1208 receives the codes CminR2, CminG2, and CminB2 and uses each code to adjust the output voltage of the corresponding power supply in the manner described above. In one embodiment, the indicator for each color is provided in series between LED drivers and the feedback controller 1208. In an analog indicator implementation, each LED driver can have separate, parallel lines so as to receive and transmit analog indicators for each color.
Other embodiments, uses, and advantages of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. The specification and drawings should be considered exemplary only, and the scope of the disclosure is accordingly intended to be limited only by the following claims and equivalents thereof.
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