Serial printer detecting set condition for image formation and method of controlling the same

Information

  • Patent Grant
  • 6419409
  • Patent Number
    6,419,409
  • Date Filed
    Tuesday, January 11, 2000
    25 years ago
  • Date Issued
    Tuesday, July 16, 2002
    22 years ago
Abstract
A serial printer includes a carriage reciprocating in a main scanning direction, a reading sensor mounted in carriage, a timing fence arranged in the main scanning direction, a mechanism preventing movement of carriage in the main scanning direction, and a controlling portion detecting a set condition for image formation in accordance with read data of timing fence from reading sensor for controlling image formation. Controlling portion detects the set condition for image formation only in accordance with the read data of timing fence, so that detection of the set condition for image formation is enabled without increasing the size of an apparatus and cost, or without decreasing a processing efficiency in image formation.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a serial printer such as an ink-jet printer by moving a head forward and backward in main scanning directions with respect to a sheet of paper transported in a sub scanning direction for forming an image on the sheet of paper.




2. Description of the Background Art




Serial printers including an ink-jet printers move a head forward and backward in main scanning directions with respect to a sheet of paper transported in a sub scanning direction for forming an image on the sheet of paper. In an ink-jet printer, for example, ink is emitted from a plurality of nozzles arranged at a head against a sheet of paper. A predetermined space is ensured between a leading edge of the nozzle and the sheet of paper so that an image is properly formed on the sheet of paper by the emitted ink.




In other words, if the head is too close to the sheet of paper, the sheet of paper may be brought into contact with the head, thereby causing head wearing or damage. On the other hand, if there is too much space between the head and the sheet of paper, an image may be marred by a so-called satellite phenomenon. The satellite phenomenon is caused when fine ink droplets emitted from the nozzles of the head following main droplets of the ink improperly adhere to the sheet of paper, at locations apart from the main droplets. More specifically, as shown in

FIG. 1A

, if the distance between head


101


and sheet of paper


102


is appropriate, fine ink droplets


111


to


113


are emitted against the location where main droplet


110


adheres.




In this case, the image on the sheet of paper


102


is not marred. On the other hand, as shown in

FIG. 1B

, if the distance between head


101


and paper


102


is too long, fine ink droplets


111


to


113


are emitted against the portion other than where the ink main droplets


110


adhere, thereby marring the image on the sheet of paper


102


.




Then, in the conventional serial printer, a position of the head has been made adjustable in a direction vertical to the sheet of paper (in a direction of height), so that the position of the head can be adjusted in the height direction in accordance with a thickness of the sheet of paper on which the image is to be formed. Thus, a distance between the sheet of paper and the head is maintained at a constant value regardless of a thickness of the sheet of paper. Normally, such adjustment of the head is performed by an operating member such as a height adjustment lever, which is arranged for example at the side of the apparatus.




In addition, in the serial printer, an image formation scope in the main scanning direction in which the head is to be moved changes with the size of paper on which the image is to be formed. Therefore, to increase the operating efficiency of the printer by reducing the time required for image formation, the head must be moved forward and backward only over the scope in the main scanning direction of the sheet of paper on which the image is to be formed. To this end, a means for detecting a length of the set sheet of paper in the main scanning direction should be provided.




However, provision of a structure which is only used for detecting the length of the sheet of paper in the main scanning direction results in increase in size of the apparatus and cost. Thus, a relatively low-priced small serial printer is not provided with a structure for detecting the length of the sheet of paper in the main scanning direction and, the head is moved forward and backward in the main scanning directions over the entire scope corresponding to a maximum sized sheet of paper on which an image is to be formed.




However, the conventional serial printer is not provided with a simple structure for detecting a set condition for image formation such as a position of the head in the height direction or a paper size. Thus, determination cannot be made as to whether the image forming conditions are properly set. As a result, degradation of the image quality as well as wearing and damage of the apparatus are caused.




For example, an image formation process is performed even when the position of the head adjusted by a user does not correspond to a thickness of the printing sheet of paper, thereby resulting in head wearing or damage as well as degradation of the image quality. Further, if the head is to be moved forward and backward in the main scanning directions over the entire scope of the maximum sized paper during image formation regardless of a width of the sheet of paper on which the image is to be formed, the head is even moved over the scope with no sheet of paper. This disadvantageously increases image production time and decreases operating efficiency. In addition, the apparatus may be subjected to taint damage caused by insertion of a sheet of paper not corresponding to the image data size.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a serial printer capable of detecting a set condition for image formation such as a position of a head or a size of a sheet of paper without increasing size of an apparatus and cost.




An another object of the present invention is to provide a serial printer capable of detecting a set condition for image formation such as a position of a head or a size of a sheet of paper without decreasing a processing efficiency in image formation.




Another object of the present invention is to provide a method of controlling a serial printer capable of detecting a set condition for image formation such as a position of a head or a size of a sheet of paper without increasing a size of an apparatus and cost.




Another object of the present invention is to provide a method of controlling a serial printer capable of detecting a set condition for image formation such as a position of a head or a size of a sheet of paper without decreasing a processing efficiency in image formation.




According to one aspect of the present invention, a serial printer includes a carriage moving forward and backward in main scanning directions, a reading sensor mounted on the carriage, a timing fence arranged in the main scanning direction, a mechanism preventing movement of the carriage in the main scanning directions in accordance with a set condition for image formation, and a controlling portion detecting the set condition for image formation in accordance with read data of the timing fence from the reading sensor for controlling image formation.




Since the set condition for image formation is detected in accordance with the read data of the timing fence from the reading sensor, the problem associated with the increase in size of the apparatus and cost is alleviated and the processing efficiency in image formation is not decreased.




According to another aspect of the present invention, a method of controlling a serial printer is provided. The serial printer includes a carriage moving forward and backward in main scanning directions, a reading sensor mounted on the carriage, a timing fence arranged in the main scanning direction and a mechanism preventing movement of the carriage in the main scanning direction in accordance with a set condition for image formation. The method includes a step of detecting the set condition for image formation in accordance with read data of the timing fence from the reading sensor, and a step of controlling image formation in accordance with the detection result.




Since the set condition for image formation is detected in accordance with the read data of the timing fence from the reading sensor, the problem associated with the increase in size of the apparatus and cost is alleviated and the decrease in the processing efficiency in image formation is prevented.




The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1A and 1B

are diagrams shown in conjunction with a satellite phenomenon caused by improper setting of a distance between a head of an ink cartridge and a sheet of recording paper in a conventional ink-jet printer.





FIG. 2

is a view showing a serial printer according to an embodiment of the present invention.





FIG. 3

is a schematic diagram showing the serial printer according to the embodiment of the present invention.





FIG. 4

is a view showing a peripheral structure of an ink cartridge


3


of the serial printer according to the embodiment of the present invention.





FIG. 5

is a view showing a structure of carriage


1


of the serial printer according to the embodiment of the present invention.





FIG. 6

is a front view showing a timing fence


5


of the serial printer according to the embodiment of the present invention.





FIG. 7

is a side view showing an operating lever


7


provided in the serial printer according to the embodiment of the present invention.





FIGS. 8A and 8B

are views shown in conjunction with movement of the ink cartridge mounted on the carriage by operating lever


7


.





FIG. 9

is a front view showing a slide shaft


4


provided in the serial printer according to the embodiment of the present invention.





FIGS. 10A

to


10


F are diagrams shown in conjunction with upward and downward movements of carriage


1


by rotation of operating lever


7


.





FIG. 11

is a block diagram showing a structure of a controlling portion


9


of the serial printer according to the embodiment of the present invention.





FIG. 12

is a flow chart showing a process of detecting a height of the ink cartridge according to the embodiment of the present invention.





FIG. 13

is a diagram shown in conjunction with a mechanism for detecting a length of a sheet of recording paper in the main scanning direction.





FIGS. 14A and 14B

are flow charts showing a process of detecting a length of the sheet of paper in the main scanning direction.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 2

, a serial printer body


51


is provided on its front side a discharging tray


53


and a feeding tray


52


therebelow. A guide plate


54


is provided on an upper surface of feeding tray


52


, which is movable over a prescribed range in a direction perpendicular to the feeding direction of paper. Guide plate


54


would be contact with a side surface of a plurality of sheets of paper placed on the upper surface of feeding tray


52


for aligning them.




Referring to

FIG. 3

, provided inside serial printer body


51


are a feeding roller


55


, transport roller


56


, transport guide


57


, resist roller


58


, discharging roller


59


, platen


60


, ink cartridge


3


, slide shaft


4


and holding shaft


6


. Feeding roller


55


feeds sheets of paper P placed on feeding tray


52


by rotation, one sheet at a time, toward transport roller


56


. Transport roller


56


guides the brought sheet of paper P on a transport path


57


. Resist roller


58


guides sheet of paper P between platen


60


and ink cartridge


3


in synchronization with the movement of ink cartridge


3


in the main scanning direction. Discharging roller


59


discharges printed sheet of paper P onto discharging tray


53


.




Slide shaft


4


and holding shaft


6


guide ink cartridge


3


in the main scanning direction. Ink cartridge


3


emits ink against sheet of paper P from the head at a low end in accordance with image data during one forward movement in the main scanning directions. During that time, transportation of the sheet of paper in the sub scanning direction by resist roller


58


is suspended. Resist roller


58


transports sheet of paper P in the sub scanning direction by a distance corresponding to a number of nozzles provided in the sub scanning direction at the head during a backward movement of ink cartridge


3


. Thus, sheet of paper P is repeatedly transported by a prescribed distance in the sub scanning direction by resist roller


58


during reciprocating movements of ink cartridge


3


in the main scanning directions, so that an image is formed over the entire sheet of paper P.





FIG. 4

is a perspective view showing a peripheral structure of ink cartridge


3


in the above described serial printer. In serial printer body


51


, ink cartridge


3


is mounted on carriage


1


together with an ink tank


2


. Carriage


1


is guided by slide shaft


4


and holding shaft


6


that are arranged in parallel in the main scanning direction, and reciprocates in the main scanning directions. Timing fence


5


faces reading sensor


8


provided on the back of carriage


1


.





FIG. 5

is a view showing a structure of carriage


1


provided in the above described serial printer. Carriage


1


is hollow in shape and provided with ink cartridge


3


and ink tank


2


thereabove. Provided at the back lower end of carriage


1


is a bearing


1




a


. Slide shaft


4


on the back side is fitted into bearing


1




a


. A recess


1




b


is formed at a bottom front end portion of carriage


1


. Holding shaft


6


on the front side abuts against recess


1




b


from below. Further, a protrusion


1




c


is provided at the front lower end portion on one side of carriage


1


.




Carriage


1


moves to the right end of the moving scope in the main scanning direction when a power source of the serial printer is turned on and at the start of an image formation process. When the start of the image formation process is instructed, carriage


1


moves to the left end of the scope, and then reciprocates over the image formation scope in the main scanning directions corresponding to a width of the sheet of paper on which image is to be produced.





FIG. 6

is a front view showing a timing fence provided in the above mentioned serial printer. Timing fence


5


is provided in serial printer body


51


such that it faces the back surface of carriage


1


over the entire moving scope in the main scanning direction of carriage


1


. A reading surface of timing fence


5


which faces reading sensor


8


of carriage


1


has a printing region


5




a


, a height detecting region


5




b


, and a region for detecting a width of a sheet of paper


5




c


(hereinafter referred to as paper width detecting region


5




c


), which are respectively formed at an intermediate portion, near the right end portion, and near the left end portion. Each of printing region


5




a


, height detecting region


5




b


and paper width detecting region


5




c


has alternate white and black portions at regular intervals in the main scanning direction.




Like the timing fence provided in the conventional serial printer, printing region


5




a


is used for controlling constant-speed movement of carriage


1


during image formation. In other words, a length of printing region


5




a


in the main scanning direction corresponds to a length of a scope corresponding to a width of the maximum sized printing sheet of paper and lengths of accelerating regions which are provided at both ends of the scope and required for stationary carriage


1


to attain to a prescribed speed for image formation. Reading sensor


8


provided in carriage


1


reads an image in printing region


5




a


of timing fence


5


as carriage


1


moves for image formation. The moving speed of carriage


1


is controlled such that a period of change in images of white and black portions in the image read by reading sensor


8


matches a prescribed period.




Height detecting region


5




b


and paper width detecting region


5




c


are used for detecting a height of ink cartridge


3


and a length of the sheet of paper in the main scanning direction by a structure and a process which will later be described.





FIG. 7

is a side view showing a structure of an operating lever provided in the above described serial printer. An operating lever


7


is provided on one side of serial printer body


51


. Operating lever


7


has an operating portion


7




b


, stopper


7




c


, engaging piece


7




d


, and gear portion


7




e


, which are all protruding from base


7




a


in a disc-like shape. Operating lever


7


is pivotally supported about a hole


7




f


at the center of base


7




a


inside serial printer


51


between a position shown in

FIG. 8A and a

position shown in

FIG. 8B

which is apart from the position shown in

FIG. 8A

by a prescribed angle in a direction of an arrow A.




Operating portion


7




b


is exposed from the upper surface of serial printer body


51


. Stopper


7




c


abuts against protrusion


1




c


of carriage


1


by rotation of operating lever


7


. Engaging piece


7




d


engages with an elastic member


9


. Elastic member


9


selectively stops operating lever


7


at one of the positions shown in

FIGS. 8A and 8B

. When operating lever


7


is at the position shown in

FIG. 8A

, stopper


7




c


does not abut against protrusion


1




c


of carriage


1


. When operating lever


7


is at the position shown in

FIG. 8B

, stopper


7




c


abuts against protrusion


1




c


of carriage


1


. Therefore, carriage


1


cannot vertically move above the position allowing protrusion


1




c


to abut against stopper


7




c


. Gear portion


7




e


mates with an adjust gear


4




a


fixed to one end of a rotation shaft of slide shaft


4


.





FIG. 9

is a front view showing a structure of slide shaft


4


provided in the above described serial printer. Slide shaft


4


is cylindrical in shape, and fitted into bearing


1




a


on the back side of carriage


1


over the entire moving scope in the main direction of carriage


1


inside serial printer body


51


. Slide shaft


4


is eccentrically fixed to rotation shaft


4




b


having one end fixed to adjust gear


4




a


. As described above, adjust gear


4




a


mates with gear portion


7




e


formed at operating lever


7


. Accordingly, slide shaft


4


rotates eccentrically with respect to rotation shaft


4




b


by rotation of operating lever


7


.





FIGS. 10A

to


10


F are diagrams shown in conjunction with upward and downward movements of carriage


1


by rotation of operating lever


7


. It is noted that

FIGS. 10A

,


10


C, and


10


E are side views when carriage


1


is viewed from the left side of the serial printer.





FIGS. 10A and 10B

show positions of carriage


1


and states of slide shaft


4


when operating lever


7


is at the position shown in

FIG. 8B. A

center axis of slide shaft


4


is positioned above that of rotation shaft


4




b


, and the back side of carriage


1


is lifted from a normal position by about 0.5 mm.





FIGS. 10C and 10D

show positions of carriage and states of slide shaft


4


when operating lever


7


is between the positions shown in

FIGS. 8A and 8B

. Rotation of rotation shaft


4




b


by 90° brings the center axis of slide shaft


4


at the same height as the center axis of rotation shaft


4




b


, so that the back surface of carriage


1


is positioned more or less below the position shown in FIG.


10


A.





FIGS. 10E and 10F

show positions of carriage


1


and states of slide shaft


4


when the operating lever


7


is at the position shown in

FIG. 8A

The center axis of slide shaft


4


is positioned below the central axis of rotation shaft


4




b


and, the back surface of carriage


1


is at a normal position, i.e., at the position 0.5 mm below the position of carriage


1


shown in FIG.


10


A.




Therefore, by selectively rotating operating lever


7


to positions shown in

FIGS. 8A and 8B

, the head of ink cartridge


3


mounted on carriage


1


can be reciprocated in the main scanning direction at the lower position corresponding to a plain sheet of paper or at the upper position corresponding to a thick sheet of paper. In addition, when the head of ink cartridge


3


mounted on carriage


1


is at the lower position corresponding to the plain sheet of paper, stopper


7




c


of operating level


7


does not abut against protrusion


1




c


. On the other hand, when the head of ink cartridge


3


mounted on carriage


1


is at the upper position corresponding to the thick sheet of paper, stopper


7




c


of ink cartridge


3


abuts against protrusion


1




c


of carriage


1


.





FIG. 11

is a block diagram showing a structure of controlling portion


11


of the above mentioned serial printer. Controlling portion


11


of the serial printer includes a CPU (Central Processing Unit)


21


provided with a ROM (Read Only Memory)


22


and a RAM (Random Access Memory)


23


, which CPU


21


is connected to an input/output apparatus such as a reading sensor


8


, interface


24


, image memory


25


, motor driver


26


, head driver


27


, and operating panel controller


28


. CPU


21


controls the input/output apparatus in accordance with a program that has preliminarily been written to ROM


22


. At the time, data which is input or output to or from CPU


21


is stored in a prescribed memory area of RAM


23


.




Reading sensor


8


inputs read data of timing fence


5


to CPU


21


. Interface


24


receives input data from a host apparatus


29


such as a personal computer. Image memory


25


stores the image data input through interface


24


. Motor drive


26


drives a motor


30


in accordance with driving data output from CPU


21


. Rotation of motor


30


is transmitted to carriage


1


through a transmitting mechanism (not shown) as a moving force in the main scanning direction. Head driver


27


drives the head of ink cartridge


3


in accordance with the driving data output from CPU


21


. Operating panel controller


28


inputs operating data of a key switch


31




a


provided in operating panel


31


to CPU


21


, and displays display data output from CPU


21


onto a display


31




b.







FIG. 12

is a flow chart showing a process of detecting a height of the ink cartridge in the controlling portion of the above mentioned serial printer. CPU


21


forming the controlling portion of the serial printer according to the present invention detects an amount of movement of carriage


1


in the right end direction (the direction toward the right end of the apparatus) in accordance with read data of height detecting region


5




b


of timing fence


5


, and determines whether protrusion


1




c


of carriage


1


abuts against stopper


7




c


formed at operating lever


7


. Based on the determination result, it further determines to which one of the lower and upper positions, respectively corresponding to the plain sheet of paper and the thick sheet of paper, the head of ink cartridge


3


mounted on carriage


1


is set. CPU


21


compares the determination result with the data of the thickness of paper input from host apparatus


29


, and determines if the position of the head of ink cartridge


3


is properly set by operating lever


7


.




More specifically, when image data including thickness data of paper is input from host apparatus


29


via I/F


24


(s


1


), motor


30


is driven to move carriage


1


to a prescribed position in the right end direction (s


2


). At the time, CPU


21


determines if protrusion


1




c


of carriage


1


abuts against stopper


7




c


of operating lever


7


, i.e., if the head of ink cartridge


3


is set to the lower position corresponding to the plain paper or the upper position corresponding to the thick paper (s


3


to s


5


). CPU


21


compares the determination result with the thickness data of paper input from host apparatus


29


(s


6


) and, if both do not match (s


6


, No), displays a message instructing switching of the operating lever on display


31




b


of operating panel


31


(s


7


), reverses motor


30


by a prescribed amount (s


8


) and returns to step s


2


. If the determination result matches the thickness data of paper in step s


6


(s


6


, Yes), CPU


21


outputs driving data of the head corresponding to the image data input from host apparatus


29


to head driver


27


and performs an image formation process (s


9


).




The set position of the head of ink cartridge


3


mounted on carriage


1


is detected using timing fence


5


and reading sensor


8


provided in the serial printer for detecting movement of carriage


1


in accordance with the above described process. Then, an image formation process is performed only when the detection result matches the thickness data of paper from host apparatus


29


. The thickness data of paper input from host apparatus


29


to CPU


21


of the serial printer has been input to host apparatus


29


by an operator who sets sheets of paper to the serial printer, and the thickness data of paper input from host apparatus


29


generally corresponds to the thickness of the sheets of paper set on the feeding tray of the serial printer. Therefore, the above described process surely positions the head of ink cartridge


3


at the position corresponding to the thickness of the sheets of paper fed from the feeding tray which is to be printed.




In the serial printer, generally, carriage


1


is moved to the right end when the power source is turned on or before the image formation process is started. At the same time, operating lever


7


is provided on the right side of the serial printer body in consideration of its operating property. Thus, in the above embodiment, height detecting region


5




b


is arranged on the right end side of timing fence


5


, and the position of the head of ink cartridge


3


is detected on the light end side of the apparatus where carriage


1


is positioned when the power source is turned on or before the image formation process is started. Thus, increase in size of the detection member and unnecessary movement of carriage


1


are prevented. In other words, when the power source is turned on or before the image formation process is started, moving carriage


1


to the right end also allows detection of the position of the head of ink cartridge


3


.




Further, when sheets of paper are set after carriage


1


is moved to the right end, even if the head of ink cartridge


3


is set at the lower position corresponding to the plain paper, improper setting of the head can be detected before moving carriage


1


to the left end. Thus, the head is not brought into contact with the set sheets of paper as in the case of detecting the head position by moving carriage


1


toward the left end after setting the thick paper. As a result, head wearing or damage may be prevented.




In addition, formation of a plurality of stoppers at a plurality of positions in the main scanning direction in accordance with an amount of rotation of operating lever


7


enables correct detection of the position of the head of ink cartridge


3


even when the height of the head of ink cartridge


3


changes among more than three levels.





FIG. 13

is a diagram showing a structure in conjunction with detection of a length of the sheet of paper in the main scanning direction in the serial printer according to the embodiment of the present invention. A switching lever


10


is rotatably arranged on the left end side in the main scanning direction of carriage


1


. Switching lever


10


has a shape obtained by cutting a cylinder along a plane angled with respect to the axis. An abutting piece


1




d


protruding from a left side surface of carriage


1


abuts against an inclined surface


10




a


. The rotation shaft of switching lever


10


is arranged in parallel with the main scanning direction, which is the moving direction of carriage


1


. Abutting piece


1




d


of carriage


1


abuts against a portion of inclined surface


10




a


which is displaced from the rotation shaft of switching lever


10


.




In addition, gear portion


10




b


is formed at the left end portion of switching lever


10


. The movement of guide plate


54


which is movably arranged on feeding tray


52


is transmitted to gear portion


10




b


through a transmitting mechanism (not shown). In other words, as shown in

FIG. 2

, guide plate


54


is movably provided on the upper surface of feeding tray


52


over a prescribed scope in the main scanning direction, and guide plate


54


abuts against a side surface parallel with the feeding direction of the sheet of paper placed on the upper surface of feeding tray


52


(the direction perpendicular to the main scanning direction). Therefore, guide plate


54


moves in the main scanning direction on the upper surface of feeding tray


52


along the length of the sheet of paper to be fed in the main scanning direction.




The movement of guide plate


54


is converted to rotational movement for example by a rack gear fixed to guide plate


54


and an intermediate gear which mates therewith. Then, the intermediate gear is directly, or indirectly through another gear, mated with gear portion


10




b


of switching lever


10


, so that switching lever


10


rotates with movement of guide plate


54


. Upon rotation of switching lever


10


, the abutting position of inclined surface


10




a


of switching lever


10


and abutting piece


1




d


of carriage


1


in the direction of rotation shaft of switching lever


10


(the main scanning direction) changes. As a result, the moving scope of carriage


1


in the left end direction changes.





FIG. 14A

is a flow chart showing a process of detecting a length of the sheet of paper in the main scanning direction at the controlling portion of the above mentioned ink-jet printer. CPU


21


forming the controlling portion of the serial printer according to the present invention detects an amount of movement of carriage


1


in the left end direction based on read data of paper width detecting portion


5




c


of timing fence


5


from reading sensor


8


. CPU


21


then determines the length of the sheet of paper in the main scanning direction which has been set on feeding tray


52


based on the detection result. CPU


21


then compares the determination result with the size of the image data input from host apparatus


29


, and determines if the set sheet of paper corresponds to the size of the image data. Further, CPU


21


determines a reciprocating scope in the main scanning direction of carriage


1


for image formation based of the determination result of the length in the main scanning direction of the sheet of paper which has been set on feeding tray


52


.




More specifically, when the image data is input from host apparatus


29


(s


1


), CPU


21


drives motor


30


to move carriage


1


in the left end direction (s


12


). At the time, CPU


21


counts the white images in the read data from reading sensor


8


while driving motor


30


(s


13


) and, determines the abutting position of abutting piece Id of carriage


1


and inclined surface


10




a


of switching lever


10


based on the count value (s


14


). Then, CPU


21


detects the size of the sheet of paper which has been set on feeding tray


52


based on the determination result (s


15


).




CPU


21


compares the detection result with the size of the image data in the main scanning direction input from host apparatus


29


(s


16


) and, when both do not match (s


16


, No), it displays a message instructing setting of the sheet of paper corresponding to the image data size on feeding tray


52


on display


31




b


of operating panel


31


(s


17


), reverses motor


30


by a prescribed amount (s


18


), and then returns to step s


12


. If the detection result matches the image data size in step s


16


(s


16


, Yes), CPU


21


outputs driving data of the head in accordance with the image data input form host apparatus


29


to head driver


27


and performs the image formation process (s


19


).




The above described process enables the size of the sheet of paper which has been set on feeding tray


52


to be detected using timing fence


5


and reading sensor


8


provided in the serial printer for detecting movement of carriage


1


. Then, the image formation process is performed only when the detection result matches the image data input from host apparatus


29


. Thus, the sheet of paper which is smaller than the image data size is set on feeding tray


52


. As a result, the problem associated with the taint damage is preliminary prevented, which is caused to the apparatus and the sheet of paper by ink emitted against the portion with no sheet of paper in accordance with the image data from the ink cartridge mounted on the carriage


1


.




In addition, the image data input from host apparatus


29


to CPU


21


of the serial printer is generated in host apparatus


29


by an operator who sets the sheet of paper to the serial printer. Generally, the image data size input from host apparatus


29


matches the paper size set on the feeding tray


52


. Then, when the detection result matches the image data size in s


16


(s


16


, Yes), the reciprocating scope of carriage


1


in the main scanning directions at the time of image formation process is set in accordance with the paper size detected by s


15


, as shown in

FIG. 14B

(s


21


), so that the image formation process is performed (s


22


).




Further, as the abutting position of inclined surface


10




a


of switching lever


10


and abutting piece


1




d


of carriage


1


successively changes in accordance with the rotational amount of switching lever


10


, even when there are printing sheets of paper with different sizes in the serial printer, the size of each sheet of paper can correctly be detected.




It is noted that, taking into account the fact that carriage


1


is moved to the right end portion before the image formation process is started and then it is further moved backed to the left end portion for image formation process, it is considered efficient to perform the process of detecting the height of the ink cartridge shown in

FIG. 12

when carriage


1


is moved to the right end and then the process of detecting the length of the sheet of paper in the main scanning direction shown in

FIG. 14A

when carriage


1


is moved to the left end.




In addition, in the process of detecting the height of the ink cartridge shown in FIG.


12


and in the process of detecting the length of the sheet of paper in the main scanning direction shown in

FIG. 14A

, during movement of carriage


1


driving power smaller than that for image formation process is supplied, so that any impact caused when protrusion


1




c


or abutting piece


1




d


of carriage


1


abuts against stopper


7




c


or inclined surface


10




a


of switching lever


10


is reduced. As a result, malfunction or damage of the apparatus is prevented.




Further, in timing fence


5


, a color region which can be identified by reading sensor


8


is formed between printing region


5




a


and each of height detecting region


5




b


and paper width detecting region


5




c


. Thus, during the process of detecting the height of the ink cartridge and the process of detecting the length of the sheet of paper in the main scanning direction, it is correctly recognized that reading sensor


8


is brought into a position directly facing each of height detection region


5




b


and paper width detecting portion


5




c


, and operating state of operating lever


7


or guide plate


54


is not erroneously detected.




In addition, in steps s


8


and s


17


in

FIGS. 12 and 14A

, alert data may be output to the host apparatus which has output the image data.




The present invention can also be applied to detection of a set condition for image formation other than the height of the ink cartridge and the length of the sheet of paper in the main scanning direction.




Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.



Claims
  • 1. A serial printer comprising:a carriage reciprocating in a main scanning direction; a reading sensor mounted on said carriage; a timing fence arranged in said main scanning direction; a mechanism selectively preventing movement of said carriage in said main scanning direction in accordance with a set condition for image formation, wherein said mechanism preventing movement of said carriage in said main scanning direction includes a switching lever adjacently arranged near an abutting piece of said carriage and having an angled surface with respect to a longitudinal axis of said abutting piece; and a controlling portion detecting said set condition for image formation in accordance with read data of said timing fence from said reading sensor for controlling an image formation.
  • 2. The serial printer according to claim 1, wherein said controlling portion determines a size of a sheet of recording paper in accordance with said read data of said timing fence.
  • 3. The serial printer according to claim 2, wherein said controlling portion performs an image formation process when said determination result matches a designated set condition.
  • 4. A printer, comprising:a carriage adapted to move along a scanning direction; a read sensor on said carriage; a timing fence arranged opposing the read sensor along the scanning direction for interaction therewith; media selection means for selectively adjusting at least one printer characteristic in response to data read by said read sensor, wherein said at least one printer characteristic includes two printer characteristics; and a controller for determining said at least one printer characteristic and forming an image when said at least one printer characteristic matches a selected media characteristic, wherein said controller forms an image when said two printer characteristics correspondingly match two selected media characteristics.
  • 5. The printer of claim 4, wherein said two selected media characteristics include a paper width and a paper thickness.
  • 6. A method of controlling a printer, comprising:reading data resulting from an interaction between a read sensor and a timing fence arranged along a scanning direction; adjusting at least one printer characteristic based on the data read in said reading step, wherein said adjusting step includes adjusting two printer characteristics based on the data read in said reading step, and wherein said two printer characteristics include a print head height above a printable media and a printing width along the scanning direction; and forming an image when said at least one printer characteristic matches a media characteristic.
  • 7. A method of controlling a printer, comprising:reading data resulting from an interaction between a read sensor and a timing fence arranged along a scanning direction; adjusting at least one printer characteristic based on the data read in said reading step, wherein said adjusting step includes adjusting two printer characteristics based on the data read in said reading step, and wherein said two printer characteristics include a print head height above a printable media and a printing width along the scanning direction; and forming an image when said at least one printer characteristic matches a media characteristics, wherein said media characteristic includes a paper thickness.
Priority Claims (1)
Number Date Country Kind
11-008067 Jan 1999 JP
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Number Name Date Kind
4647233 Noda et al. Mar 1987 A
5193918 Lohrmann et al. Mar 1993 A
5476328 Hori Dec 1995 A
5570959 Moriwaki et al. Nov 1996 A
5610636 Hanabusa et al. Mar 1997 A
5704721 Ikehata et al. Jan 1998 A
5887987 Sawano Mar 1999 A
6004050 Rehman et al. Dec 1999 A
6102519 Yasui et al. Aug 2000 A
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Number Date Country
0364262 Apr 1990 EP
0400608 Dec 1990 EP
A5-318830 Mar 1993 JP
10287010 Oct 1998 JP
10316248 Dec 1998 JP