This Non-provisional application claims priority under 35 U.S.C. § 119(a) on Patent Application No(s). 201910008364.7 filed in People's Republic of China on Jan. 4, 2019, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a series-connected fan and, in particular, to a mixed-flow type series-connected contra-rotating fan.
As the performance of electronic devices continuously increases, the current electronic devices generate a large amount of waste heat during operation. If the heat cannot be immediately removed from the electronic device, the temperature of the electronic device will rise, thereby causing damage to internal components and reducing the performance and lifetime of the electronic device. In particular, the large-scale electronic devices used for big data calculations are more likely to cause a large amount of high-temperature waste heat due to their large amount of calculations. Fans are widely used to dissipate the heat generated by electronic devices. Currently, those skilled in the art have developed a series-connected fan comprising two axial-flow fans that rotate in opposite directions to increase the wind pressure of the fan, thereby increasing the heat dissipation efficiency of the large-scale electronics.
However, the axial-flow fan has the characteristics of high air quantity and low back pressure resistance. Therefore, in the series-connected contra-rotating fan, since the front fan and the rear fan both have the characteristics of high air quantity, a high back pressure can be generated inside the front fan, thereby reducing the efficiency of the front fan and causing extra energy loss. Accordingly, the front fan and the rear fan of the series-connected contra-rotating fan cannot achieve the optimum performance, thereby increasing the power consumption of the series-connected contra-rotating fan.
Therefore, it is desired to provide a series-connected contra-rotating fan that can avoid the extra energy loss caused by the high back pressure of the front fan so as to increase the operation performance of the front fan, thereby improving the operation performance of the series-connected contra-rotating fan and decreasing the power consumption thereof.
An objective of this disclosure is to provide a series-connected fan that can avoid the extra energy loss caused by the high back pressure of the front fan so as to increase the operation performance of the front fan, thereby improving the operation performance of the series-connected contra-rotating fan and decreasing the power consumption thereof.
The disclosure provides a series-connected fan, which comprises a first fan and a second fan. The first fan comprises a first frame, a first base, a plurality of first static blades, and a first impeller. The first frame comprises a first underframe. The first base is disposed in the first frame. The first static blades are disposed around a periphery of the first base and connected to the first base and the first underframe. The first impeller is connected to the first base and disposed in the first frame. The first impeller comprises a first hub and a plurality of first rotor blades. A cross-sectional area of the first hub increases along a direction from a top portion of the first hub to a bottom portion of the first hub. The first rotor blades are disposed around a periphery of the first hub. The second fan comprises a second frame, a second base, a plurality of second static blades, and a second impeller. The second frame comprises a second underframe, and the second underframe is connected to the first underframe of the first frame. The second base is disposed in the second frame. The second static blades are disposed around a periphery of the second base and connected to the second base and the second underframe. The second impeller is connected to the second base and disposed in the second frame. The second impeller comprises a second hub and a plurality of second rotor blades. The second rotor blades are disposed around a periphery of the second hub.
In one embodiment, the first static blades are disposed adjacent to the second static blades and connected each other.
In one embodiment, the first impeller and the second impeller are rotated coaxially along an axis.
In one embodiment, a radius of the first hub gradually increases along a direction from the top portion of the first hub to the bottom portion of the first hub. In addition, an outer periphery of the first hub comprises a curved portion, and an included angle between the axis and a tangent line of any point on the curved portion of the outer periphery is 0˜30 degrees.
In one embodiment, an outer periphery of the first hub comprises a curved portion, a first tangent line is defined on a start point of the curved portion of the outer periphery, a second tangent line is defined on an end point of the curved portion of the outer periphery, and an included angle between the axis and the second tangent line is greater than an included angle between the axis and the first tangent line.
In one embodiment, an included angle between the first tangent line and the second tangent line is 3˜20 degrees.
In one embodiment, an inner periphery of the first hub is gradually expanded. That is, the radius of the inner periphery of the first hub gradually increases along a direction from the top portion of the first hub to the bottom portion of the first hub. In addition, the inner periphery of the first hub comprises a curved portion, and an included angle between the axis and a tangent line of any point on the curved portion of the inner periphery is 0˜30 degrees.
In one embodiment, an inner periphery of the first hub comprises a curved portion, a third tangent line is defined on a start point of the curved portion of the inner periphery, a fourth tangent line is defined on an end point of the curved portion of the inner periphery, and an included angle between the axis and the fourth tangent line is greater than an included angle between the axis and the third tangent line.
In one embodiment, an included angle between the third tangent line and the fourth tangent line is 3˜20 degrees.
In one embodiment, an inlet area is defined between a top portion of the first frame and the top portion of the first hub, an outlet area is defined between a bottom portion of the first frame and the bottom portion of the first hub, and a ratio of the inlet area to the outlet area ranges from 0.9 to 1.1.
In one embodiment, the edges of the first rotor blades disposed adjacent to the first base have a V-shape structure.
In one embodiment, a ratio of a minimum distance between the edges of the first rotor blades disposed adjacent to the first base to a maximum distance between the edges of the first rotor blades disposed adjacent to the first base ranges from 0.1 to 0.8.
In one embodiment, the first rotor blades have a wing structure.
In one embodiment, the first base is disposed adjacent to the second base, and the first base and the second base form an accommodating space.
In one embodiment, the first base has a first extension portion, the second base has a second extension portion, the first extension portion and the second extension portion extend axially, and the first extension portion is connected with the second extension portion to form the accommodating space.
In one embodiment, the series-connected fan further comprises a first circuit board disposed between the first base and the first impeller, the first base comprises an opening, and an electronic element is installed on the first circuit board and extends through the opening to the accommodating space.
In one embodiment, the series-connected fan further comprises a second circuit board disposed between the second base and the second impeller, the second base comprises an opening, and an electronic element is installed on the second circuit board and extends through the opening to the accommodating space.
In one embodiment, a rotation direction of the first impeller is opposite to a rotation direction of the second impeller.
In one embodiment, the top portion of the first hub has at least a balance hole.
As mentioned above, in the series-connected fan of this disclosure, the first impeller of the first fan has a mixed-flow design, the first rotor blades have a V-shape structure, and the inner periphery of the first frame is gradually expanded, so that the pressure of the airflow induced by the first fan can be increased so as to improve the air pressure of the first fan. In addition, the back pressure resistance of the first fan can be increased due to the mixed-flow design. Moreover, the contra-rotating design can improve the entire heat-dissipation efficiency. Compared with the conventional series-connected fan, the series-connected fan of this disclosure can increase the operation performance of the first fan, thereby improving the operation performance of the series-connected fan and decreasing the power consumption thereof.
The present disclosure will become more fully understood from the subsequent detailed description and accompanying drawings, which are given by way of illustration only, and thus are not limitative of the present disclosure, and wherein:
The present disclosure will be apparent from the following detailed description, which proceeds with reference to the accompanying drawings, wherein the same references relate to the same elements.
The series-connected fan of this disclosure can increase the operation performance of the first fan, thereby improving the operation performance of the series-connected fan and decreasing the power consumption thereof. The structure and features of the series-connected fan of this disclosure will be described in the following embodiment.
The second fan 2 comprises a second frame 21, a second base 22, a plurality of second static blades 23, and a second impeller 24. The second frame 21 comprises a second underframe 214, and the second underframe 214 is connected to the first underframe 114 of the first frame 11. The second base 22 is disposed in the second frame 21. The second static blades 23 are disposed around a periphery of the second base 22 and connected to the second base 22 and the second underframe 214 of the second frame 21. The second impeller 24 is connected to the second base 22 and disposed in the second frame 21. The second impeller 24 comprises a second hub 241 and a plurality of second rotor blades 242. The second rotor blades 242 are disposed around a periphery of the second hub 241. Specifically, the second frame 21 is connected with the first frame 11 in series, and the first static blades 13 are disposed adjacent to the second static blades 23 and connected each other.
In this embodiment, each of the first static blades 13 and the second static blades 23 can have a wing shape or not. Those skilled persons in the art can easily modify the aspect thereof, and this disclosure is not limited thereto.
In this embodiment, an included angle between the axis R and a tangent line of any point An on the curved portion of the outer periphery of the first hub 141 is 0˜30 degrees.
In addition, a radius of the first hub 141 close to the top portion 1411 is d1, and a radius of the first hub 141 close to the bottom portion 1412 is d2. The radius of the first hub 141 gradually increases along the direction from the top portion 1411 of the first hub 141 to the bottom portion 1412 of the first hub 141 (d2>d1).
Referring to
In this embodiment, an included angle between the axis R and a tangent line of any point Bn on the curved portion of the inner periphery 111 of the first frame 11 is 0˜30 degrees.
In addition, a radius of the inner periphery 111 of the first frame 11 close to the top portion 112 is D1, and a radius of the inner periphery 111 of the first frame 11 close to the bottom portion 113 is D2. The radius of the inner periphery 111 of the first frame 11 gradually increases along the direction from the top portion 112 of the first frame 11 to the bottom portion 113 of the first frame 11 (D2>D1).
In this embodiment, the included angle Φ of the first hub 141 and the included angle Θ of the first frame can be the same or different. As mentioned above, the cross-sectional area and the curvature of the first hub 141 of the first fan 1 gradually increases along the direction from the top portion 1411 of the first hub 141 to the bottom portion 1412 of the first hub 141. Accordingly, the airflow distance can be increased based on the gradual-expanded design of the first frame 11 and the mixed-flow design of the first hub 141, thereby increasing the air pressure of the first fan 1 and thus decreasing the power consumption of the series-connected fan 3.
In this embodiment, an inlet area M is defined between the top portion 112 of the first frame 11 and the top portion 1411 of the first hub 141, and an outlet area N is defined between the bottom portion 113 of the first frame 11 and the bottom portion 1412 of the first hub 141. A ratio of the inlet area M to the outlet area N ranges from 0.9 to 1.1. For example, the inlet area M can be calculated by subscribing the circle defined by the radius D1 of the top portion 112 of the first frame 11 with the circle defined by the radius d1 of the top portion 1411 of the first hub 141. The inlet area M can be the effective area of the inlet of first fan 1 that allows the air to enter the first fan 1. The inlet area M of the first frame 11 can be calculated by the following equation: M=(D12−d12)π/4. In addition, the outlet area N can be calculated by subscribing the circle defined by the radius of the bottom portion 113 of the first frame 11 with the circle defined by the radius of the bottom portion 1412 of the first hub 141. The outlet area N can be the effective area of the outlet of first fan 1 that allows the air to exit the first fan 1. The outlet area N of the first frame 11 can be calculated by the following equation: N=(D22−d22)π/4. Preferably, the ratio of the inlet area M to the outlet area N ranges from 0.9 to 1.1. Preferably, the ratio of the inlet area M to the outlet area N is 1. In other words, the ratio of the inlet area M and the outlet area N of a main flow channel, which is defined between the first frame 11 and the first hub 141, ranges from 0.9 to 1.1.
In this embodiment, the edges 1421 of the first rotor blades 142 disposed adjacent to the first base 12 have a V-shape structure. For example, the edge 1421 of each first rotor blade 142 disposed adjacent to the first base 12 can be partially cut to form a V-shape structure. To be noted, although this embodiment discloses that the edges 1421 of the first rotor blades 142 disposed adjacent to the first base 12 have a V-shape structure, the edges 1421 can also be formed with any other suitable shape that can provide different distances between the edges 1421 and the first base 12.
In this embodiment, a ratio of a minimum distance h between the edges 1421 of the first rotor blades 142 disposed adjacent to the first base 12 to a maximum distance H between the edges 1421 of the first rotor blades 142 disposed adjacent to the first base 12 ranges from 0.1 to 0.8. In this case, the distances between the first base 12 and the edges of the first rotor blades 142 are different, and the ratio of the minimum distance h therebetween and the maximum distance H therebetween ranges from 0.1 to 0.8. This configuration can decrease the noise generated by the first fan 1. To be noted,
As shown in
In this embodiment, a first rotor-blade included angle X is defined between the first rotor blades 142 and the axis R of the series-connected fan 3, and a second rotor-blade included angle Y is defined between the second rotor blades 242 and the axis R of the series-connected fan 3. With relative to the axis R, the first rotor-blade included angle X ranges from +20 degrees to +80 degrees, and the second rotor-blade included angle Y ranges from −20 degrees to −80 degrees. That is, the first rotor blades 142 and the second rotor blades 242 have opposite configuration directions with relative to the axis R of the series-connected fan 3. In other words, with respective to a mirror plane P, which is defined on the radial direction of the axis R of the series-connected fan 3 between the first impeller 14 and the second impeller 24, the extension direction of the first rotor blades 142 is opposite to the extension direction of the second rotor blades 242. That is, the extension directions are in mirror symmetry. In this embodiment, the amount of the first rotor blades 142 and the amount of the second rotor blades 242 can be the same or different, and any configuration of the first rotor blades 142 and the second rotor blades 242 having opposite configuration directions with respective to the axis R of the series-connected fan 3 is acceptable. Preferably, with relative to the axis R, the first rotor-blade included angle X ranges from +20 degrees to +80 degrees, and the second rotor-blade included angle Y ranges from −20 degrees to −80 degrees. Preferably, with relative to the axis R, the first rotor-blade included angle X ranges from +40 degrees to +70 degrees, and the second rotor-blade included angle Y ranges from −40 degrees to −70 degrees.
Referring to
As shown in
Referring to
In summary, the series-connected fan 3 of this disclosure comprises a first fan 1 and a second fan 2. A cross-sectional area of the first hub 141 of the first fan 1 increases along a direction from a top portion 1411 of the first hub 141 to a bottom portion 1412 of the first hub 141. The curvature of the first frame 11 gradually increases along the direction from the top portion 112 of the first frame 11 to the bottom portion 113 of the first frame 11. The edges 1421 of the first rotor blades 142 of the first fan 1 disposed adjacent to the first base 12 have a V-shape structure, and the first rotor blades 142 of the first fan 1 has a wing structure. According to the mixed-flow design of the first hub 141, the gradual-expanded design of the first frame 11, and the shape design of the edges 1421 of the first rotor blades 142, the air pressure of the first fan 1 can be increased so as to enhance the operation performance of the first fan 1, and the noise and power consumption of the series-connected fan 3 can also be decreased. In addition, the accommodating space Q is formed between the first base 12 and the second base 22 for accommodating the larger electronic elements on the circuit boards of the first and second fans 1, 2. This configuration can reduce the total height of the series-connected fan 3. Moreover, the first fan 1 and the second fan 2 have a contra-rotating fan design, which can provide a better heat-dissipation efficiency.
Although the present disclosure has been described with reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternative embodiments, will be apparent to persons skilled in the art. It is, therefore, contemplated that the appended claims will cover all modifications that fall within the true scope of the present disclosure.
Number | Date | Country | Kind |
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201910008364.7 | Jan 2019 | CN | national |
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Number | Date | Country | |
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20200217322 A1 | Jul 2020 | US |