1. Field of the Invention
The present invention relates to SERS substrates and their forming methods and applications.
2. Description of Related Art
Raman spectroscopy arises from the inelastic light scattering by molecular vibrations, which could provide “fingerprint” information for molecular diagnostics. However, the inherently low scattering intensity of conventional Raman spectroscopy limits its widespread applicability. Over the last few decades, surface enhanced Raman spectroscopy (SERS)1-4 has received intense attention because of its great potential for ultrasensitive detection down to the single-molecular level.5-9 In SERS, light excitation of surface plasmon resonances in noble-metal nanostructures significantly enhance and localize the incident electromagnetic field at nanoscale “hot spots”. The Raman intensity of molecules, which are placed in close proximity to the hot spots of SERS substrate, can be dramatically amplified with an enhancement factor frequently above 106.10-12
However, due to the random distribution of hot spots on the SERS substrate, only part of the analytes can be really accounted for. For this reason, although it is obvious that the precise determination of analyte concentration is critical for bio- and chemical sensing applications, there are only a few reports focused on the realization of quantitative SERS measurements.13-15 To realize highly sensitive and reliable SERS for quantitative measurements, there have been numerous attempts to simultaneously achieve large Raman enhancement factor and reproducibility of hot spots using different nanofabrication techniques.16-21 However, until now it is still unattainable because of limited uniformity and controllability of hot spots in available
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A general aspect of the present invention relates to SERS substrates and their forming methods and applications.
In an embodiment of the present invention, a surface enhanced Raman spectroscopy (SERS) substrate for Raman measurements is provided with a substrate, a nanoparticle film, a spin-coated layer, and one or more analytes. The substrate has a first surface receiving a light beam and a second surface opposite to the first surface. The nanoparticle film is formed on the second surface of the substrate and comprises a first monolayer consisted of a two-dimensional nanoparticles array that are near-field coupled with each other. The spin-coated layer is on the nanoparticle film. The one or more analytes are embedded in the spin-coated layer or dispersed in a fluid displaced on the spin-coated layer.
In an embodiment, the limit of detection of the Raman measurements using the SERS substrate is single molecule level. In an embodiment, the SERS substrate has a linear response with a correlation coefficient R>0.999 over an areal density range 5-5,000 molecules per μm2. In an embodiment, the Raman peak intensity of Raman spectra from the SERS substrate has a standard deviation less than 5%.
In an embodiment, the substrate comprises a quartz, an indium tin oxide (ITO), a silicon, or a polymer substrate. In an embodiment, the spin-coated layer is a dielectric layer made by a spin coating procedure. In an embodiment, the spin-coated layer is a spin-on-glass (SiO2) layer. In an embodiment, the spin-coated layer is a spin-coated polymer layer. In an embodiment, the SERS substrate further comprises an adsorption layer on the spin-coated layer and the one or more analytes are dispersed in a fluid displaced on the spin-coated layer.
In an embodiment, the nanoparticle film is made by the steps of: preparing a nanoparticle solution, which comprises a solvent and supersaturated nanoparticles with surface ligand molecules; and dip coating a substrate to the nanoparticle solutions to form the first monolayer of the nanoparticles on the substrate, so that the first monolayer of the nanoparticles construct the nanoparticle film.
In an embodiment, the SERS substrate further comprises one or more monolayers disposed on the first monolayer. In an embodiment, the nanoparticle film has tunable plasmonic properties and the tunable plasmonic properties are determined by the number of the monolayers, the material of the nanoparticles, the size of the nanoparticles, and the gap between nanoparticles.
In an embodiment, the nanoparticles are made of a metal or a core coated with a metal. In an embodiment, the metal comprises gold or silver. In an embodiment, the nanoparticles comprise gold or silver nanoparticles with surface ligand molecules, and the surface ligand molecules comprise alkanethiols.
Reference will now be made in detail to specific embodiments of the invention. Examples of these embodiments are illustrated in accompanying drawings. While the invention will be described in conjunction with these specific embodiments, it will be understood that it is not intended to limit the invention to these embodiments. On the contrary, it is intended to cover alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims. In the following description, numerous specific details are set forth in order to provide a through understanding of the present invention. The present invention may be practiced without some or all of these specific details. In other instances, well-known process operations and components are not been described in detail in order not to unnecessarily obscure the present invention. While drawings are illustrated in details, it is appreciated that the quantity of the disclosed components may be greater or less than that disclosed, except expressly restricting the amount of the components. Wherever possible, the same or similar reference numbers are used in drawings and the description to refer to the same or like parts.
Referring to
In an embodiment, the nanoparticles are made of a metal or a core coated with a metal. In an embodiment, the metal comprises gold or silver. In the preferred embodiment, the nanoparticle film 11 is a silver (Ag) nanoparticle film. In other embodiments of this invention, the nanoparticle film could be a gold (Au) nanoparticle film or a composite nanoparticle film composed of silver and gold nanoparticles. In the preferred embodiment, crystal violet (CV) molecules are selected as the analytes. The spin-coated layer 12 may be a spin-on-glass layer or a spin-coated polymer layer.
The following describes the detail to form a SERS substrate for Raman measurements according the preferred embodiment of the present invention.
Diethylene glycol (DEG) solution of silver colloidal nanoparticles (Ag colloids) is firstly prepared by mixing 15 mL of poly(acrylic acid) (PAA)/DEG solution (0.81 g PAA+15 mL DEG) with a 3 mL silver nitrate mixture (0.1 g AgNO3+3 mL DEG) at 245° C. (the boiling point of DEG) and is maintained for 10 min. Then a two-step, two-phase colloidal method28 is used to synthesize octadecanethiolate-passivated AgNPs. In this step, an AgNP/DEG solution is transferred to toluene using TOAB (Tetraoctylammonium bromide, [CH3(CH2)7]4N(Br)) as the transfer agent, and AgNPs are capped with octadecanethiolates in toluene. Specifically, a 5 mL AgNP/DEG solution is mixed with a 10 mL, 100 mM TOAB/toluene solution, a 10 mL, 100 mM octadecanethiolate/toluene solution, and 25 mL of toluene. The mixture is stirred vigorously for about 10 min and stood for 6 h. Then, the bottom DEG solution is removed. Finally, a centrifuge is utilized to purge the octadecanethiolate-passivated AgNP/toluene solution. Colloidal AgNPs exhibit many advantages to serve as plasmonic building blocks, such as well-controlled synthesis, size monodispersity, good shape control, facile surface functionalization, and excellent plasmonic properties in the visible light region. As for the large-scale self-assembly of plasmonic nanoparticle films, the prior application U.S. Pat. No. 8,309,185 provides a simple and efficient method for forming large-area (>1 cm2), single- or multiple-layer AgNP films.30 In comparison to a single-layer AnNP film, Janus nanoparticles31 that simultaneously display two distinctly different surface properties are utilized to form multiple-layer AgNP films. Using this method, an arbitrary number of close-packed nanoparticle monolayers can be formed by using layer-by-layer assembly from a suspension of thiolate-passivated AgNPs, similar to the Langmuir-Blodgett technique.
For example, the metastable, supersaturated octadecanethiolate-passivated silver nanoparticle solution is then employed to form a monolayer of silver nanoparticles on a substrate by a dip coating method according to the embodiment of the present invention. The nanoparticles monolayer is transferred to a chosen substrate, for example, quartz, indium tin oxide (ITO), silicon, polymer, or other substrates, consecutively by dipping the substrate and pulling it out perpendicular to the liquid surface. During the dip coating, the nanoparticle solution may be controlled at room temperature or an elevated temperature, such as 70° C. The elevated temperature may increase the capillarity of the nanoparticle solution.
For example, to stack more nanoparticle monolayers, it would require that the exposed functional group of the monolayer to be converted to a solvent-phobic group. But as-synthesized nanoparticles are typically symmetric in surface ligand structure, allowing only the single monolayer formation. Therefore, in order to construct multilayered structures, it is essential to create monolayers of Janus nanoparticles (particles displaying simultaneously two distinctly different surface properties). The plasma-based surface modification technique described in US patent Application, application Ser. No. 12/502,226, entitled “Method for Modifying Surface in Selective Areas and Method for Forming Patterns,” is suitable for this purpose and adopted by the present invention, the entire content of which is incorporated herein by references.
In the preferred embodiment, the spin-coated layer 3 is a spin-on-glass (SiO2) layer, and the SiO2 layer is prepared from a diluted SOG solution (liquid form of methylsiloxane, IC1-200, Futurrex) by a spin coating procedure. The thickness of SiO2 layer can be controlled by the spinning speed. To prepare 5-nm-thick SiO2 layer, SOG is spun for 40 s at 5,000 rpm and then drying at room temperature for a few minutes. To prepare the samples for Raman measurements, the analyte molecules are first dissolved in the spin-on-glass solution and then spun on under the same conditions. The analyte molecules do not have any chemical reaction with the SOG. The areal density of analytes can be estimated by the mass concentration of analytes in the SOG solution. The areal densities of analytes are estimated by the concentration of analytes and the thickness of SOG before drying. The volume contraction ratio (Vdry/Vwet) depends on the concentration of diluted SOG solution and can be experimentally determined.
In the preferred embodiment of this invention, an alkanethiolate ligand-regulated silver nanoparticle (AgNP) superlattice film is applied to achieve highly enhanced and uniform Raman measurements over a large area (>1 cm2). The large-scale self-assembly of 6-nm-diameter AgNPs allows for the formation of regular, close-packed AgNP superlattices, which can function as SERS substrates with excellent uniformity (<5% variation) and large Raman enhancement factor (>1.2×107). In particular, the SERS signal from the thiolate ligands on the AgNP surface is found to be a robust internal calibration standard for quantitative SERS measurements. Using these substrates, the capability of quantitative SERS detection is demonstrated by measuring the areal density of crystal violet (CV) molecules embedded in a ultrathin (5 nm) spin-on-glass “hot zone”, which shows a linear response over a wide dynamic range of CV concentration (5-5,000 molecules/μm2).
There are several major SERS issues need to be addressed to realize quantitative SERS in an efficient and reliable way. First of all, uniform and large SERS substrates are crucial for quantitative measurements. But the required nanofabrication precision to create metal nanostructure arrays with uniform hot spot properties is very difficult to be accomplished.18,21 In the preferred embodiment of this invention, a self-assembled AgNP superlattices film regulated by the alkanethiolate surface ligands can resolve this SERS issue.
Second, in order to obtain a reproducible SERS signal, sub-nanometer precise control of the distance between the analyte and the hot spot is necessary because that the SERS signal can be drastically changed even the location of analyte relative to the hot spot is only slightly varied on the nanometer scale.11,12,27 The advantage of using alkanethiolate surface ligand for nanoparticle self-assembly is that precise interparticle gap control can be achieved by using different alkanethiolate chain length.28
In SERS, the overall signal intensity is essentially the sum of signals from all the analytes on the whole detection area covered by the excitation laser beam. In a study by Dlott et al.,11 it has been shown that the local Raman enhancement factors on Ag-film-on-nanospheres SERS substrate exhibit a broad distribution ranging from 104 to 1010. Notably, one-half of the overall SERS signal comes from the hot spots with enhancement factors greater than 108, which only account for less than 1% of total hot spots. These findings answer most of the questions about the inhomogeneous nature of the SERS substrates reported in the literature. Over the years, many research efforts have been devoted to optimizing SERS substrates in order to provide the largest magnitude of SERS enhancement. In contrast, the strategy proposed in this invention for reliable quantitative SERS measurements is to avoid anomalously hot detection sites (conventional hot spots), and position analytes in a planar and uniform “hot zone”, which is several nanometers above the AgNP film. The achieved Raman enhancement factor is spatially uniform and sufficiently high (>107) for single-molecule detection.
The third issue of quantitative SERS concerns about the measurement of absolute SERS signal, which is very difficult to achieve by conventional SERS techniques. The Raman scattering intensity typically depends on various instrumental conditions, rendering it difficult to reproduce the signal even for the same sample. A possible solution for this problem is to establish internal standards,14,15,29 which might come from the SERS signals of independent and stable components included in the sample. The preferred embodiment of this invention will demonstrate that the SERS signal of passivating alkanethiolate ligands on the AgNP surfaces can be used as a stable internal calibration standard for quantitative SERS measurements.
Three different Raman systems, Raman systems I, II, and III, are used to perform the Raman measurements, and all Raman measurements are performed at room temperature. In the Raman system I, the Raman spectra are acquired using a confocal Raman microscope. A 1 mW (before the microscope), 532-nm diode laser is used to excite the sample through a 100× objective (N.A.=0.9, Olympus) with a laser spot diameter about 2 μm. The two-dimensional (2D) Raman mapping results are acquired on two independent systems, Raman systems II and III. The Ramon system II is a home-built confocal Raman microscope system. A 25-50 μW (after the microscope objective), 532-nm diode laser is used to excite the samples through a 100× objective (N.A.=0.9, Olympus) with a laser spot diameter about 0.25 μm. The Raman system III is a commercial confocal Raman microscope system (LABRAM HR 800 UV, Horiba Jobin-Yvon). A 1 mW (before the microscope), 514-nm Ar-ion laser is used to excite the sample with a laser spot diameter about 0.7 μm.
A commercial package (Lumerical, FDTD solutions v.7.5) is used to perform finite-difference time-domain (FDTD) simulations. The simulated structures of the nanoparticle monolayer film adopted the structure parameters measured by scanning electron microscopy. The in-plane structure (x-y plane) is a hexagonal close-packed array. The unit cell of investigated structure is simulated using periodic boundary conditions along the x- and y-axis, and perfectly matched layers along the propagation direction of the electromagnetic wave (z-axis). The dielectric function of silver is adopted from the experimental data by Johnson and Christy.32 The refractive index of the surrounding medium was assumed to be 1.5.33 The simulation mesh with is 0.3 nm, and the periodic boundary condition is adopted.
The prior application U.S. Pat. No. 8,309,185, entitled “Nanoparticle film and forming method and application thereof,” have demonstrated that layer-by-layer assembled colloidal gold and silver nanoparticle films exhibit strong and tunable plasmonic response. The adopted self-assembly method for creating nanoparticle films is quite simple, robust, and scalable.28,30 In the preferred embodiment of this invention, AgNPs are chosen as the building blocks of SERS substrates because of their superior plasmonic properties among all plasmonic metals.
Besides protecting the AgNPs from ambient-induced degradation and regulating the formation of hot-spot array, additional important advantage of thiolate ligands on the nanoparticle surface is that the collective plasmon resonance modes of close-packed AgNP films can be varied by changing the near-field coupling strength between adjacent nanoparticles. Using this approach, the plasmonic peak position can be tuned precisely by varying the carbon-chain length of alkanethiolate ligands and the resulting interparticle spacing.28 As shown in
As shown in
Uniform hot spot properties across the self-assembled nanoparticles film is an important prerequisite for achieving spatial uniformity in SERS. In the embodiment of this invention, it is accomplished by the formation at highly regular thiolate-encapsulated AgNP superlattice. Another key requirement is the homogeneous distribution of analytes in the designated detection hot zone. The hottest sites on the close-packed AgNP film locate at the interparticle gap, where are spatially blocked by the alkanethiolates.
According to the FDTD simulations shown in
The absolute Raman scattering intensity depends on both instrumental factors (laser power, optical alignment, resolution of spectrometer, and sensitivity of detector, etc.) and other intrinsic properties (scattering cross-sections of Raman modes, wavelength- and/or polarization-dependence on the excitation laser, and bonding configuration of molecules with the substrate, etc.). Therefore, utilizing the Raman intensity to determine the precise concentration of analytes is very difficult. Fortunately, using the SERS substrates of this invention, the Raman signal from the alkanethiolate ligands on AgNPs can be utilized as a stable internal calibration standard for quantitative SERS measurements. The Raman signals of analytes from different instruments are now accountable by normalizing them with respect to the SERS signal from the internal standard. As shown in
It should be noted that the embodiment of embedding analytes in an ultrathin spin-on-glass layer is for a proof-of-concept experimental study of quantitative SERS. Using this method, both strong Raman enhancement factor for single-molecule detection and high spatial uniformity across the SERS substrate can be achieved. However, it might not be suitable for all analytes to be detected.
Accordingly, reliable, scalable, and tunable SERS substrates are developed for quantitative SERS measurements and the limit of detection (LOD) can be down to single molecule level. This is achieved by the precise control of SERS enhancement factor and detection hot zone using ligand-regulated nanoparticle superlattices film with a built-in internal standard. The establishment of quantitative SERS technique will open up many exciting opportunities for both fundamental and applied research areas.
Although specific embodiments have been illustrated and described, it will be appreciated by those skilled in the art that various modifications may be made without departing from the scope of the present invention, which is intended to be limited solely by the appended claims.