This application claims the benefit of Chinese Application No. 200920189956.5, filed Jul. 30, 2009 and which is incorporated herein by reference.
The present invention relates generally to a service jack that can be utilized when servicing a vehicle or other item that requires lifting. More particularly, the present application involves a service jack with a locking mechanism that allows the service jack to be used to not only lift the vehicle but also as a means to adequately support the vehicle.
Objects, such as vehicles, are commonly lifted by the use of service jacks that are actuated when a user pumps a pump handle to cause hydraulic forces to be exerted onto a lifting arm that in turn engages and raises the object. Once lifted, the object to be supported is secured in the raised position through the use of jack stands or other mechanical support structure. The service jack itself is not used as a means for adequate support because the lifting arm may creep downwards over time or the hydraulic components of the service jack may fail at any time. However, at times it may be necessary for the user to place a portion of his or her body under the object being lifted in order to properly position and secure the jacks stands or other mechanical support structures. During these moments, the object is supported solely by the service jack that is susceptible to the possibility of failure.
Service jacks have been provided to function not only as a lifting device, but also as a means of support once lifted. In this regard, some service jacks include a series of apertures on the side of the lifting arm. Once the lifting arm raises the object to a desired position, the user may insert a safety pin through the aperture. If the hydraulic system of the service jack fails, the lifting arm will fall until a point at which the safety pin engages a side wall of a base of the service arm. This engagement will prevent the lifting arm from falling and hence function to hold the object in a raised position. Although providing a back up means of support, such service jacks require that the user extend a portion of his or her body under the object once raised to both engage and disengage the safety pin so that the lifting arm can be held and then lowered. Current service jacks require some portion of the user be located under the object after lifting the object thus subjecting the user to possibly injury. As such, there remains room for variation and improvement within the art.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth more particularly in the remainder of the specification, which makes reference to the appended Figs. in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the invention.
Reference will now be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, and not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be used with another embodiment to yield still a third embodiment. It is intended that the present invention include these and other modifications and variations.
It is to be understood that the ranges mentioned herein include all ranges located within the prescribed range. As such, all ranges mentioned herein include all sub-ranges included in the mentioned ranges. For instance, a range from 100-200 also includes ranges from 110-150, 170-190, and 153-162. Further, all limits mentioned herein include all other limits included in the mentioned limits. For instance, a limit of up to 7 also includes a limit of up to 5, up to 3, and up to 4.5.
The present invention provides for a service jack 10 that includes a locking mechanism 18 that can be used to retain a raised lifting arm 16 in a raised position. The locking mechanism 18 may be activated and deactivated by use of a locking handle 20 that is located on a pump handle 14 of the service jack 10. In use, the user may raise the lifting arm 16 in a conventional manner through actuation of the pump handle 14 to a desired position. The user may then actuate the locking mechanism 18 through use of the locking handle 20 to prevent the lifting arm 16 from lowering without having to place any portion of his or her body under the object being lifted.
One exemplary embodiment of the service jack 10 is shown in
A first spring 36 is connected to the first pawl 32 and extends generally in the longitudinal direction 50 of the base 12. A clip (not shown) can be used to effect the connection between the first spring 36 and the first pawl 32. The first spring 36 may be an elongated coil spring in accordance with one exemplary embodiment. The point of attachment of the first spring 36 to the first pawl 32 may be located at a position that is longitudinally forward of the pivot connection of the first pawl 32 to the base 12. Also, the point of attachment of the first spring 36 may be located at a point that is vertically above the pivot connection of the first pawl 32. Force applied onto the first spring 36 will act to pivot the first pawl 32 about its pivot connection to the base 12. The first pawl 32 can include a spring attachment that is rigidly attached to the first pawl 32 and onto which the first spring 36 is attached. The first spring 36 may be biased to cause the first pawl 32 to be urged towards the unlocked configuration and hence the position illustrated in
The first pawl 32 has an end 66 that may be located remote from the end proximate to the pivot connection to the base 12. The end 66 may have an end surface 68 that can be rectangular in accordance with one exemplary embodiment. The end 66 may also have a step portion 70 that may likewise have a rectangular shape in other exemplary embodiments. The step portion 70 is recessed into the end 66 of the first pawl 32 so that the step portion 70 is lower in the vertical direction 54 than the end surface 68 when the first pawl 32 is oriented into the unlocked configuration as shown.
The locking mechanism 18 may also include a second pawl 34 that can be arranged in a manner similar to the first pawl 32. The second pawl 34 may be pivotally mounted onto the second side wall 58 and when in an unlocked configuration may be positioned between the second side wall 58 and a portion of the lifting arm 16 in the lateral direction 52 when the lifting arm 16 is oriented into the lowered position. As such, both the first pawl 32 and the second pawl 34 can be located between the first and second side walls 56 and 58 in the lateral direction 52 when the locking mechanism is in the unlocked configuration.
The second pawl 34 may have an end 72 that is located remote from the end of the second pawl 34 that is proximate the pivot connection to the base 12. The end 72 may be arranged in a manner similar to that of the end 66 discussed above in that it may include an end surface 74 and a step portion 76. Likewise, a second spring 38 is connected to the second pawl 34 and when force is applied thereto functions to pivot the second pawl 34 into the locked configuration. The second pawl 34 and second spring 38 may be arranged and function in a manner similar to that of the first pawl 32 and first spring 36 discussed above and a repeat of this information is not necessary. The first and second pawls 32 and 34 may be arranged with respect to one another so that they both pivot the same amount as one another all times. In other arrangements, the first pawl 32 may pivot a greater or lesser amount than the second pawl 34 when the locking mechanism 18 is actuated. The first and second pawls 32 and 34 may be sized and shaped in an identical manner to one another or may be sized and/or shaped differently from one another in various embodiments.
Placement of the locking mechanism 18 into the locked configuration will cause forces to be applied by the first and second springs 36 and 38 that will cause the first and second pawls 32 and 34 to pivot into the locked configuration shown in
Engagement of the first and second pawls 32 and 34 with the first and second sets of locking teeth 42 and 44 prevents the lifting arm 16 from being lowered from the illustrated position. The locked position of the locking mechanism 18 thus prevents the lifting arm 16 from being lowered with respect to the base 12 in the event of hydraulic failure of a hydraulic cylinder 60 utilized to raise, lower, and hold the lifting arm 16 into a desired position.
A top view of the service jack 10 is shown in a lowered position in
Movement of the locking rod 26 will cause movement of the flange 86 that will be a pivoting movement about the pivot connection between the body 12 and the crank assembly 28. The locking rod 26 may be moved upwards in the vertical direction 54 to effect this movement. As all portions of the crank assembly 28 are rigidly attached to one another, the main body 88 will pivot the same amount as the attached flanges 82, 84 and 86. The pivoting of the crank assembly 28 due to movement of the locking rod 26 will then be transmitted to the attached first and second springs 36 and 38 to cause these members to move. Movement of the first and second springs 36 and 38 will be in the longitudinal direction 50 away from the first and second pawls 32 and 34. Movement of the first and second springs 36 and 38 will then cause the first and second pawls 32 and 34 to rotate as previously discussed. The release of forces on the locking rod 26 will remove forces acting on the first and second springs 36 and 38 that will cause these two components to move into their biased position thus pivoting the first and second pawls 32 and 34 back into the unlocked position. In this regard the first and second springs 36 and 38 can have enough spring force to effect the movement, or downward movement of the locking rod 26 will cause the crank assembly 28 to rotate thus pushing the first and second springs 36 and 38 forward and releasing pressure thereon to cause the first and second pawls 32 and 34 to rotate into the unlocked position. In other embodiments, a combination of these two forces may be at work to effect movement of the locking mechanism to the unlocked position.
The pump handle 14 may be pivoted by the user in order to actuate the hydraulic cylinder 60 that in turn acts on the lifting arm 16 to cause the lifting arm 16 to be pivoted with respect to the base 12 so that a saddle 40 of the lifting arm 16 is raised or lowered. The pump handle 14 is shown in
The user may grasp the locking handle 20 and manually pull the locking handle 20 upwards and away from the elongated stem 22. Pulling of the locking handle 20 causes the base of the locking handle 20 to rotate about the top of the locking handle mount 62 so that the pivot connection between the locking handle 20 and the locking rod 26 is moved upwards into the position as shown in
The lifting arm 16 has a lower surface 80 onto which the first and second sets of locking teeth 42 and 44 are located. The lifting arm 16 also has an upper surface 78 that is located on an opposite side from the lower surface 80 in the vertical direction 54. The upper surface 78 includes a saddle 40 that is configured for engaging the object that is to be lifted. The service jack 10 with the included locking mechanism 18 can be constructed in a low profile manner so that the saddle 40 is low enough in the lowered position of the lifting arm 16 to be capable of being positioned under objects that have areas capable of engagement with the saddle 40 that are low to the surface. The distance in the vertical direction 54 from the surface onto which the service jack 10 rests to the upper surface of the saddle 40 may be 3.625 inches in accordance with one exemplary embodiment. The distance from the bottom of the first pair of wheels 46 and the bottom of the second pair of wheels 48 that contact the surface to the upper surface of the saddle 40 in the vertical direction 54 may be up to 3.625 inches in accordance with other exemplary embodiments. In still further versions of the service jack 10, the aforementioned distance in the vertical direction 54 may be up to 4 inches, up to 5 inches, up to 7 inches, up to 10 inches, up to 24 inches, from 1 to 2 inches, from 2 to 3 inches, or from 3 to 4 inches. Various features of the locking mechanism 18 allow for the low pick up height to be realized in the service jack 10. For example, the arrangement of components such as the locking handle 20, first pawl 32, second pawl 34, locking teeth 42, locking teeth 44, crank assembly 28, first spring 36, and/or second spring 38 may afford a low profile design of the service jack 10.
The service jack 10 provides a locking mechanism 18 that can be actuated in order to prevent the lifting arm 16 from being lowered without requiring the user place any part of his or her body under the object being lifted. In this regard, the locking handle 20 is carried by the pump handle 14 and is located remote from the bottom of the object being lifted so that it is not located under the object being lifted. The locking mechanism 18 thus adds an added measure of security to the operation of lifting an object as it may be actuated without having to place a body part under the object being lifted. However, it is to be understood that other support mechanisms, for example one or more vehicle support stands, need to be used in combination with the service jack 10 in certain circumstances in order to safely support and stabilize the object being lifted.
A user may operate the service jack 10 by rolling the service jack 10 under an object to be lifted so that the saddle 40 will be placed against a desired portion of the object to be lifted. The user may actuate the locking handle 20 to the locked position. A release valve knob 64 that can be located on the handle 24 of the pump handle 14 may be rotated in a clockwise direction until tight. Although not shown in the drawings, the pump handle 14 can be a hollow cylinder and a release shaft can be disposed in the hollow cylinder to effect communication between the release valve knob 64 and a release valve of the hydraulic cylinder 60. The release valve knob 64 is thus closed so that the hydraulic cylinder 60 can be actuated to raise the lifting arm 16. The user may grasp the handle 24 and pump the pump handle 16 up and down so that the saddle 40 of the lifting arm 16 engages the object to be lifted. Upon moving upwards, the first and second pawls 32 and 34 will slide over the first and second sets of locking teeth 42 and 44. The object may be lifted to a position slightly above the desired work height. Next, the user can rotate the release valve knob 64 in the counterclockwise direction to cause the hydraulic cylinder 60 to actuate so that the lifting arm 16 will be lowered to cause the first and second set of locking teeth 42 and 44 to engage the ends 66 and 72 of the first and second pawls 32 and 34 to prevent the lifting arm 16 from being lowered. In other arrangements, the object may be lifted to its desired work height and not above its desired work height at such time the pawls 32 and 34 will lock into the locking teeth 42 and 44. The user may then rotate the release valve knob 64 in the clockwise direction and tighten the release valve knob 64 so that the hydraulic cylinder 60 cannot be actuated to cause the lifting arm 16 to lower. As such, support is effected by the locked locking mechanism 18 and the hydraulic cylinder 60.
The user may lower the object being supported by pumping the pump handle 14 up and down to lift the lifting arm 16 above the locking mechanism's 18 locking height. Once the locked position of the locking mechanism 18 is cleared, the user may actuate the locking handle 20 to disengage the locking mechanism 18. As such, the first and second pawls 32 and 34 will be moved to their unlocked configuration. In other arrangements, the user need not pump the handle 14 so as to raise the lifting arm 16. Instead, the user may simply actuate the locking handle 20 to cause the pawls 32 and 34 to be urged out of engagement with the locking teeth 42 and 44. In either arrangement, the user may then rotate the release valve knob 64 in the counterclockwise direction slowly to release hydraulic pressure so that the lifting arm 16 is slowly lowered to its lowered position. In other arrangements, the user may keep the locking handle 20 in the unlocked position so that the locking mechanism 18 is not actuated and the service jack 10 can be used as a standard floor service jack through raising and lowering the lifting arm 16 in a conventional manner.
The various components of the locking mechanism such as the first and second pawls 32 and 34 and the crank assembly 28 can be integrated into the service jack 10 to maintain a low profile chassis and low saddle 40 pick up height. The size in the longitudinal direction 50, lateral direction 52, and vertical direction 54 of the base 12 may not be increased upon incorporation of the locking mechanism 18 as these components can be fit therein without added size or in some instances only minimal increases in size of the base 12. The locking rod 26 and locking handle 20 can be located on the pump handle 14 so that the overall size of the service jack 10 is not adversely affected. The locking mechanism 18 can be incorporated into variously configured service jacks. For example, service jacks including a pair of pump pistons in the hydraulic cylinder 40 may be used, or service jacks having but a single pump piston with the hydraulic cylinder 60 can be employed in other embodiments. The locking mechanism 18 may thus be employed with service jacks having a double pump piston equipped power supply or single pump piston equipped power supply with special fast lift and/or fast rise design features.
The service jack 10 may be used for both lifting and supporting the object and may thus be designed and subject to standards for both type of utility. In this regard, the service jack 10 may be designed to meet design qualification testing standards for both service jacks and for vehicle support stands. As such, the distance in the lateral direction 52 between the wheels of the first pair of wheels 46 may be greater than that of corresponding wheels of a service jack lacking the locking mechanism 18. Additionally or alternatively, the distance in the lateral direction 52 between the wheels of the second pair of wheels 48 may be greater than that of corresponding wheels of the service jack lacking the locking mechanism 18.
While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by way of the present invention is not to be limited to those specific embodiments. On the contrary, it is intended for the subject matter of the invention to include all alternatives, modifications and equivalents as can be included within the spirit and scope of the following claims.
Number | Date | Country | Kind |
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200920189956.5 | Jul 2009 | CN | national |