A technique disclosed in this specification relates to a service plug.
A known power supply circuit cut-off device (service plug) is used for cutting off power supply from a battery in a hybrid or electric vehicle. The service plug of this type normally includes two detection terminals and two main terminals in which a current from the battery flows. A relay circuit is turned off and a non-conductive state is set between the main terminals by disconnecting the detection terminals from each other. The main terminals then can be disconnected from each other. Thus, to ensure a switching time of the relay circuit, there needs to be a time lag until the main terminals are disconnected from each other after the detection terminals are disconnected from each other.
Japanese Unexamined Patent Publication No. 2015-142107 discloses a power supply circuit cut-off device of a lever fitting type in which the switching time of a relay circuit is ensured. The relay circuit disclosed in Japanese Unexamined Patent Publication No. 2015-142107 is turned on and a conductive state is set between two power terminals by connecting two detection terminals to each other and turning on a detection switch after the power terminals are connected to each other. Further, by disconnecting the detection terminals from each other and turning off the detection switch from this state, the relay circuit is turned off and power terminals can be disconnected from each other.
However, the power supply circuit cut-off device of the lever fitting type disclosed in Japanese Unexamined Patent Publication No. 2015-142107 includes a lever for relatively moving a connector provided with one power terminal to a connector provided with the other power terminal, and the two power terminals can be connected to or disconnected from each other by rotating this lever. Thus, a large space is necessary to rotate the lever.
This specification discloses a service plug that was created in view of the above problem and aims to realize space saving of a service plug.
This specification is directed to a service plug in which a conductive state is set between two plate-like terminals by connecting two detection terminals to each other after the plate-like terminals are connected to each other. The service plug has a main connector including the plate-like terminals disposed such that plate surfaces thereof are located on the same plane. The service plug also includes an accommodating portion having the two plate-like terminals accommodated therein, and a first connecting portion having first connection terminals. The first connection terminals collectively sandwich the respective plate surfaces of the plate-like terminals and connect the plate-like terminals to each other by being inserted into the accommodating portion. The accommodating portion includes a locking portion, and the first connecting portion includes a locked portion configured to be locked to the locking portion with the first connecting portion inserted in the accommodating portion. The service plug further has a detection connector including a detection housing with the detection terminals disposed inside and a second connecting portion having a second connection terminal. The second connecting portion is disposed movably between an engaged position and a non-engaged position. The second connecting portion is engaged with the detection housing and the second connection terminal connects the two detection terminals to each other when the second connecting portion is in the engaged position. However, the second connecting portion is not engaged with the detection housing when the second connecting portion is in the non-engaged position. The second connecting portion is moved between the engaged position and the no-engaged position by being slid within a range of a width of the first connecting portion in a direction along the plate surfaces of the plate-like terminals. The detection connector is provided adjacent to the main connector.
In the above-described service plug, when the conductive state is set between the plate-like terminals, an operation of accommodating the first connecting portion into the accommodating portion and locking the locked portion to the locking portion and an operation of moving the second connecting portion to the engaged position after the former operation need to be performed in two steps. Thus, a time lag can be given between a connection timing of the plate-like terminals and a connection timing of the detection terminals and a switching time of a relay circuit can be ensured.
On the other hand, when a non-conductive state is set between the plate-like terminals, an operation of moving the second connecting portion to the non-engaged position and an operation of disengaging the locked portion from the locking portion after the former operation need to be performed in two steps to withdraw the first connecting portion from the accommodating portion. Thus, a time lag can be given between a disconnection timing of the detection terminals and a disconnection timing of the plate-like terminals and a switching time of a relay circuit can be ensured.
Further, the detection connector is provided adjacent to the main connector and the second connecting portion is slid within the range of the width of the first connecting portion in the direction along the plate surfaces of the plate-like terminals. Thus, the second connecting portion is moved while being held adjacent to the first connecting portion without moving beyond the range of the width of the first connecting portion in the direction along the plate surfaces. As a result, a movable range of the second connecting portion can be narrowed and space saving of the service plug can be realized, for example, as compared to a configuration in which a second connecting portion is a lever-type member and detection terminals are connected to or disconnected from each other by rotating this lever.
The first connecting portion may include a groove configured to support the second connecting portion slidably in the direction along the plate surfaces of the plate-like terminals. According to this configuration, it is possible to provide a specific structure for providing the detection connector adjacent to the main connector.
The second connecting portion may include a cover configured to cover the locking portion and the locked portion when the second connecting portion is moved to the engaged position and to cause the locking portion and the locked portion to be exposed when the second connecting portion is moved to the non-engaged position. According to this configuration, when the second connecting portion is at the engaged position, the locking portion and the locked portion are covered by the cover and the locked portion cannot be disengaged from the locking portion. Thus, when the non-conductive state is set between the plate-like terminals, the operation of disengaging the locked portion from the locking portion and the operation of moving the second connecting portion to the non-engaged position cannot be performed simultaneously. Thus, when a state between the plate-like terminals is switched from the conductive state to the non-conductive state, a time lag can be given more reliably between the disconnection timing of the detection terminals and the disconnection timing of the plate-like terminals.
According to the invention, it is possible to realize space saving of a service plug.
A first embodiment is described with reference to
As shown in
The main connector 30 includes the two plate-like terminals 32, a main housing (an example of an accommodating portion) 34, a main circuit terminal 36 and a housing 38. The main circuit terminal 36 and the housing 38 are an example of a first connecting portion. As shown in
The main housing 34 is made of synthetic resin and has a substantially rectangular tube shape long and narrow in a front-rear direction. The main housing 34 stands integrally on the upper case 20 such that a lower opening coincides with an opening provided in the upper case 20 in a vertical direction. The main circuit terminal 36 and the housing 38 are accommodated in an accommodation space 34A inside the main housing 34. Further, a locking portion 34B open in the front-rear direction and configured to lock a locked portion 38B of the housing 38 is provided on an upper side of the front surface of the main housing 34.
As shown in
As shown in
As shown in
As shown in
As shown in
The detection connector 40 is provided adjacent to the main connector 30 and includes, as shown in
The detection housing 44 is made of synthetic resin and is integral with the upper case 20. As shown in
The fixing portion 44B is open on both front and rear sides, and the connector 43 of the detection terminals 42 is accommodated and fixed in an internal space 44B1 of the fixing portion 44B. As shown in
The second connecting portion 46 is made of synthetic resin and, as shown in
By attaching the sandwiching portion 46A to the grooves 38C of the housing 38, the second connecting portion 46 is supported slidably in the front-rear direction along the grooves 38C within a range of a width W1 (see
As shown in
As shown in
A width of the slit 4662 is larger than a thickness of the wall 44A of the detection housing 44. The wall 44A of the detection housing 44 is inserted into the slit 4662 of the fitting 46B when the fixing portion 44B is inserted through a front opening of the fitting 46B and into the fitting space 46B1 (see
As shown in
Specifically, by sliding the second connecting portion 46 forward, the respective projections 46A1 provided on the rear end part of the sandwiching portion 46A are inserted between the positioning portions 38C1 in the grooves 38C to position the second connecting portion 46, as shown in
On the other hand, by sliding the second connecting portion 46 rearward from the state shown in
Each member of the service plug 1 configured as described above can be assembled, for example, as follows. Specifically, as shown in
Next, a procedure of switching a state between the pair of plate-like terminals 32 from a non-conducive state to a conductive state in the service plug 1 shown in
Subsequently, the second connecting portion 46 is slid forward to reach the engaged position EP. In this way, the fixing portion 44B of the detection housing 44 is inserted into the fitting 46B of the second connecting portion 46 and the sandwiching portion 46A of the second connecting portion 46 is positioned so that the fitting portion 46B is fit to the fixing portion 44B (see
Next, a procedure of setting the non-conductive state between the plate-like terminals 32 set in the conductive state by the above procedure in the service plug 1 shown in
Thereafter, the locked portion 38B is disengaged from the locking portion 34B and the main circuit terminal 36 is withdrawn from the accommodation space 34A inside the main housing 34 so that the two plate-like terminals 32 can be disconnected from each other. As described above, there is a time lag between a connection timing of the plate-like terminals 32 and a connection timing of the detection terminals 42 (on-timing of the relay circuit) and between a disconnection timing of the detection terminals 42 and a disconnection timing of the plate-like terminals 32 (off-timing of the relay circuit) so that a switching time of the relay circuit can be ensured.
In the service plug 1 of this embodiment, the detection connector 40 is provided adjacent to the main connector 30 and the second connecting portion 46 is slid in the front-rear direction within the range of the width W1 of the main circuit terminal 36. Thus, the second connecting portion 46 is moved while being held adjacent to the main circuit terminal 36 without moving beyond the range of the width W1 of the main circuit terminal 36 in the front-rear direction. As a result, a movable range of the second connecting portion 46 can be narrowed and space saving of the service plug can be realized, for example, as compared to a configuration in which a second connecting portion is a lever-type member and two detection terminals are connected to or disconnected from each other by rotating this lever.
If a time until the conductive state is set after the two plate-like terminals 32 are connected to each other is short, an arc discharge may occur when the plate-like terminals 32 are sandwiched by the main circuit terminal 36. Further, if a time until the non-conductive state is set after the two plate-like terminals 32 are disconnected from each other is short, an arc discharge may occur when the two plate-like terminals 32 are withdrawn from the main circuit terminal 36.
In contrast, in the service plug 1 of this embodiment, the detection terminals for setting the conductive state or non-conductive state between the plate-like terminals 32 are provided besides the plate-like terminals 32 and there is a time lag between the connection timing of the plate-like terminals 32 and the connection timing of the detection terminals 42 and between the disconnection timing of the detection terminals 42 and the disconnection timing of the plate-like terminals 32. Thus, the occurrence of an arc discharge as described above can be suppressed.
A second embodiment is described with reference to
In the service plug 101 according to the second embodiment, a front end part of a left part of the second connecting portion 146 in a detection connector 140, i.e. of a part slidably supported on a housing 38, extends farther forward than that of the first embodiment. As shown in
On the other hand, as shown in
In the service plug 101 of this embodiment configured as described above, it can be suppressed that a sliding operation of the second connecting portion 146 and a withdrawing operation of a main circuit terminal 36 are simultaneously performed when a state between two plate-like terminals 32 is switched from a conductive state to a non-conductive state. Specifically, since the locked portion 38B is covered by the cover 146D of the second connecting portion 146 with the second connecting portion 146 slid to the engaged position, the locked portion 38B cannot be disengaged from the locking portion 34B while the second connecting portion 146 is slid to the non-engaged position and the operation of withdrawing the main circuit terminal 36 from an accommodation space 34A of a main housing 34 is suppressed.
Thus, when the state between the two plate-like terminals is switched from the conductive state to the non-conductive state, a time lag can be reliably given between a disconnection timing of the detection terminals and a disconnection timing of the plate-like terminals and the occurrence of an arc discharge can be suppressed.
Modifications of the above respective embodiments are listed below.
The second connecting portion is illustrated to be slidably supported on the housing in the above respective embodiments. However, the second connecting portion may be supported slidably on the main housing. In this case, the second connecting portion slid to the non-engaged position may not be located above the main circuit terminal (housing portion) to make connection terminals withdrawable from the main connector when the second connecting portion is slid to the non-engaged position.
The second connecting portion is illustrated to be positioned at the engaged position and the non-engaged position by the respective projecting portions provided in the grooves in the above respective embodiments. However, the configuration for positioning the slidable second connecting portion is not limited. Further, there may be no configuration for positioning the slidable second connecting portion.
The housing on which the second connecting portion is supported slidably and the main circuit terminal accommodated into the main connector are illustrated to be separate in the above respective embodiments. However, a member on which the second connecting portion is supported slidably and a member to be accommodated into the main connector may be integral.
Although the respective embodiments have been described in detail above, these are merely illustrative and not intended to limit the scope of claims. The structure described in claims includes various modifications and changes of the specific embodiments illustrated above.
Number | Date | Country | Kind |
---|---|---|---|
2015-133446 | Jul 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/067880 | 6/16/2016 | WO | 00 |