SERVICE WATER HEATING UNIT

The invention relates to a service water heating unit which is provided for use in a heating installation, having the features disclosed in the preamble of claim 1.

Service water normally also has to be heated in a heating installation. For this purpose, it is known to provide either water stores, in which the service water is heated, or else to use heat exchangers, in which the service water is heated, in a flow heater style, by a heating medium.

A service water heating unit thus constitutes a unit or module in which all components essential for heating the service water are integrated and can thus be supplied as a pre-assembled unit and can be integrated or incorporated in the heating installation.

In order to control the heating of service water, it is necessary to detect a service water request, i.e. the opening of a tap point for heated service water, so as to then start the heating of the service water by means of the heating medium, for example to convey heating medium through a heat exchanger by means of a circulating pump.

However, if a circulation for the service water is additionally provided in order to keep the service water heated in the service water lines of a building, even when not in use, it is difficult to distinguish between a service water request and the flow generated by the circulation.

In view of this problem, the object of the invention is to provide a service water heating unit which can reliably detect a service water request, even with use of a service water circulation.

This object is achieved by a service water heating unit having the features disclosed in claim 1. Preferred embodiments will emerge from the dependent claims, the description below and the accompanying drawings.

As described above, the service water heating unit according to the invention is a unit or module which is provided for integration in a heating installation and which heats the service water in the heating installation. The service water heating unit comprises at least one heat exchanger as a central component part. Furthermore, the service water heating unit in the form of an integrated module preferably comprises all further elements necessary for the heating of service water, for example necessary pumps, valves, connection parts or connectors, sensors and/or a control device or control unit in order to control the heating of service water. Such a service water heating unit can be integrated in a heating installation as a pre-assembled module. For this purpose, the service water heating unit comprises necessary line connections in order to connect the service water heating unit to a heating installation or the pipes in a building, respectively. In particular, these line connections are an inlet and outlet for the heating medium, an inlet and outlet for the service water to be heated, and a circulation line for the circulation of service water. Furthermore, an electrical connection point for the energy supply is preferably provided and, if necessary, interfaces for data communication with external systems, for example a central system control and/or a heating control.

The heat exchanger is preferably formed as a plate heat exchanger. Such a plate heat exchanger can be produced in a cost-effective manner and designed so as to be inherently stable so that it can form a bearing component part of the service water heating unit, on which further, preferably all other components can be fastened. Ideally, external bearing structures for fastening the component parts of the service water heating unit can thus be omitted.

The at least one heat exchanger comprises a first flow path for a heating medium, which flow path is optionally provided for connection to the heating circuit or a heat accumulator via connectors having line connections. Furthermore, a second flow path is provided for the service water to be heated. The two flow paths inside the heat exchanger are separated from one another such that a heat transfer between them is possible. In an inlet line to the second flow path there is provided a junction, into which two flow ducts open, namely a cold water line and a circulation line for heated service water. In other words, cold water to be heated and circulated service water which has already been heated are fed in a single inlet line to the second flow path of the heat exchanger.

Furthermore, the service water heating unit comprises a control unit which is provided to control or regulate the heating of the service water. The control unit controls, in particular, the heat supply via the heating medium, for example by controlling a circulating pump for supplying the heating medium. The control unit is designed for the detection of a service water request. In other words, the control unit can detect when heated service water is removed at a tap point so as to accordingly trigger the supply of heating medium to heat the service water via the heat exchanger.

In accordance with the invention the control unit is designed for the evaluation of the output signal of a temperature sensor which is arranged in the cold water line in the vicinity of the junction, but at a distance therefrom. It is possible to detect the service water request by means of such a temperature sensor. If cold service water, which is to be heated by the heat exchanger, flows in through the cold water line, a temperature sensor in the cold water line will detect the temperature of the cold, fed service water. However, since the temperature sensor is arranged in the vicinity of the junction where the circulation line discharges, if no heated service water is requested and there is therefore no flow in the cold water line, the water located in the cold water line will be heated by the circulated service water, which has already been heated and flows through the junction, owing to the spatial vicinity. This can be detected at the temperature sensor. If service water is now requested, there is again a flow in the cold water line, such that cold water flows in and there is a fall in temperature which can be detected by the temperature sensor. It is thus possible to determine the service water request by means of a temperature sensor and therefore a flow rate sensor can be omitted for this purpose. Even with circulation of the heated service water in the service water lines it is thus also possible, without difficulty, to distinguish between circulation and an actual service water request.

The temperature sensor is preferably arranged vertically above the junction. This promotes heating when there is no flow present in the cold water line since heated circulated service water can rise in the cold water line.

The temperature sensor is further expediently arranged in a position in the cold water line in which the temperature in the circulation line affects the temperature in the cold water line. In other words, the distance of the temperature sensor from the junction must not be selected to be too great. The temperature sensor has to be arranged close enough to the junction that a heating of the water located in the cold water line is still provided at the point of the temperature sensor by the circulated, heated service water discharging at the junction.

The control unit is preferably formed in such a way that it detects a service water request on the basis of a temperature change, in particular a march of temperature, detected by the temperature sensor. In other words, the temperature is detected over time and changes or the march of temperature over time are evaluated. Based on a characteristic march of temperature, in particular a fall in temperature, the service water request can be detected by the control unit. As described above, the temperature sensor detects different temperatures depending on whether there is a flow present in the cold water line or whether the water is present there and can thus be heated by the circulated service water. From these temperature changes, the control unit detects the service water demand, namely if there is a flow present in the cold water line which leads to a decrease in the temperature prevailing at this point.

A circulating pump is particularly preferably provided and conveys the heating medium through the heat exchanger. In particular, this circulating pump is a speed-controlled circulating pump and therefore the flow rate of the heating medium can vary as required, the speed being determined by the control unit as a function of the heat demand for heating the service water.

Furthermore, the control unit is preferably designed to switch the circulating pump on and off as a function of a service water request. In other words, when the control unit detects the service water demand, i.e. a flow in the cold water line through which service water is fed, the control unit switches the circulating pump on in order to supply heating medium to the heat exchanger in order to heat the service water. The flow in the cold water line is detected by means of the temperature sensor arranged there, as described previously.

The control unit is particularly preferably integrated, at least in part, in the control electronics of the circulating pump, the circulating pump being formed as a circulating pump unit comprising the control electronics and an electric drive motor. The control electronics control or regulate the drive motor. In particular, the drive motor preferably comprises a speed control, such that the control device can control or regulate the flow rate of the circulating pump via the speed of the drive motor. If the control unit for controlling the heating of service water is integrated in the control electronics of the circulating pump unit, the assembly and operation of the service water heating unit is simplified since the production of a connection between control unit and circulating pump is thus omitted. Only a connection or communication between the circulating pump unit and the integrated control unit and the sensors has to be produced.

In a specific embodiment the temperature sensor is a combined temperature/pressure sensor and/or a temperature/flow rate sensor which, in addition to temperature, also detects an absolute and/or differential pressure or a flow rate in the cold water line. The flow rate measurement may be taken as a vortex measurement by means of an obstruction and a pressure sensor. The pressure or flow rate signal can be used for further regulation or control functions in the service water heating unit.

More preferably, a temperature and/or volume flow rate sensor is arranged on the outlet side of the second flow path of the heat exchanger, i.e. the flow path for the service water, the output signals of which sensor are detected by the control unit, said control unit being designed such that it determines the demand for heating medium for the heating of service water on the basis of these output signals. In particular, the control unit can compare the detected output temperature of the service water in the second flow path to a setpoint temperature. If the setpoint temperature is not reached, this means that an increased heat demand is given. As a result of this information, the control unit can trigger an increased supply of heat via the heating medium, for example in that the flow rate of the circulating pump feeding the heating medium is increased by increasing the speed of said pump. The volume flow rate in the second flow path for the service water also provides a reference point for the necessary heat demand. An increased volume flow rate means an increased heat demand, such that the control unit can directly increase the supply of heating medium, in particular by increasing the speed of the circulating pump supplying the heating medium.

The control unit thus preferably adjusts the flow rate of the circulating pump as a function of the detected demand for heating medium. This is particularly preferably possible if the control unit is integrated directly in the control electronics of the circulating pump or the circulating pump unit.

More preferably, a temperature sensor for detecting the temperature of the heating medium fed to the heat exchanger is arranged on the inlet side of the first flow path. This temperature represents a further reference point, on the basis of which the control device can adjust the flow rate of heating medium by regulating the speed of, or controlling the circulating pump supplying the heating medium. A lower heating medium temperature requires a greater volume flow. Fluctuations in the heating medium temperature may occur, for example, if the heating medium is heated by a solar installation or is removed from a heat accumulator.

A circulation pump is preferably arranged in the circulation line and a circulation control is provided which is designed in such a way that it switches the circulation pump on and off, at least under consideration of the detected temperature of the heating medium. This makes it possible to dispense with the circulation in the case of an excessively low temperature of the fed heating medium. The circulation pump can thus be switched off by the circulation control if the temperature detected by the temperature sensor, which is arranged on the inlet side of the first flow path of the heat exchanger, falls below a predetermined threshold. This is useful, in particular, if the service water heating unit is used in conjunction with a heat accumulator from which the heating medium is removed. Should the temperature be too low in the heat accumulator, the circulation can be stopped by switching off the circulation pump so as to prevent a further cooling of the heat accumulator. This is also useful, in particular in combination with solar installations, such that in this case the circulation can be stopped, for example, if too little solar irradiation for heating the heating medium is provided.

The circulation control is more preferably integrated, at least in part, in the control unit for controlling the heating of service water, and particularly preferably can be integrated therein completely, the control unit itself also being integratable, in whole or in part, in the control electronics of the circulating pump unit for conveying the heating medium. Alternatively, it would also be conceivable to integrate each of the circulation control and the control unit for controlling the heating of service water, in whole or in part, in the control electronics of the circulation pump. Owing to the integration of these control components in the control electronics of a circulating pump unit, the number of electronic components to be installed is reduced, thus reducing material costs and assembly cost. The circulation pump can communicate with the circulating pump for conveying the heating medium via a suitable interface, in particular wirelessly, for example via radio, such that the control electronics of the circulating pump for the heating medium can also control the circulation pump.

In order to simplify the integration of the sensors, a data detection module may more preferably be provided, to which the temperature sensor and/or the further sensors, such as the temperature sensor on the inlet side of the first flow path and also pressure and flow rate sensors, can be connected. For this purpose the data detection module comprises suitable connection points for the sensors, in particular connection plugs or terminals to which the sensors can be connected by means of data lines. Alternatively, a wireless communication between the data detection module and the sensors via suitable interfaces, in particular air interfaces, is also conceivable. The data detection module comprises an output interface, at which it provides a detected sensor signal or detected sensor signals and/or data derived therefrom. The control unit, for its part, comprises an input interface for acquiring signals or data from the output interface. The control unit can thus read out, via its input interface, signals or data from the output interface of the data detection module so as to control or regulate, on the basis thereof, the heating of service water and optionally the circulation. Such a data detection module affords the advantage that the sensors do not have to be connected directly to the control unit. This is particularly advantageous if the control unit is integrated in a pump unit, since a large number of sensor connection points in a relatively small space can thus also be omitted. The external sealing of the pump unit is also not impaired, since no connection points would have to be provided for sensors. Instead, merely a single interface to the data detection module has to be provided. It is also possible to assemble and disassemble the pump unit in a simplified manner, since the connection points of the sensors are not affected.

The output interface and the input interface are particularly preferably designed for wireless communication, in particular via radio. No connection points at all for the connection of cables for communication between control unit and data detection module are thus required, such that, for example, if the control unit is integrated in a circulating pump, this does not have to comprise any further connection points in addition to the connection point for a mains cable. This improves the sealing of the control electronics of the pump unit and simplifies the assembly of the pump unit.

The invention will be described hereinafter by way of example with reference to the accompanying drawings, in which:

FIG. 1 shows an overall view of a service water heating unit arranged on a heat accumulator,

FIG. 2 shows a perspective overall view of the service water heating unit according to FIG. 1.

FIG. 3 shows a perspective view of the heat exchanger comprising a connector,

FIG. 4 shows a sectional view of the service water heating unit according to FIG. 2,

FIGS. 5 and 6 show a service water heating unit according to FIGS. 1, 2 and 4 without a service water circulation module,

FIG. 7 shows a perspective exploded view of the service water heating unit with a service water circulation module,

FIG. 8 shows a perspective view of the service water heating unit with an assembled service water circulation module,

FIG. 9 shows a schematic view of the flow paths inside the heat exchanger according to FIG. 3,

FIG. 10 shows the temperature curve inside the heat exchanger over the flow path,

FIG. 11 shows a hydraulic circuit diagram of a service water heating unit,

FIG. 12 shows the temperature curve which is detected by a temperature sensor in the cold water inlet of the service water heating unit,

FIG. 13 shows a schematic view of the data transfer from the sensors to a control device,

FIG. 14 shows the arrangement of a plurality of service water heating units 2 in a cascade arrangement,

FIG. 15 shows a schematic view of the control of the plurality of service water heating units according to FIG. 14, and

FIG. 16 shows a schematic view of a control circuit for controlling the service water heating units.

The heat exchanger unit shown as an example is a service water heating unit 2 and is provided for use in a heating installation. In the example shown here (FIG. 1), the service water heating unit 2 is mounted on a heat accumulator 4, for example a water store, which stores heating water heated by a solar installation. The heat exchanger 6 of the service water heating unit 2 is supplied with heating medium from the heat accumulator 4 to heat service water. In FIG. 1 a housing surrounding the service water heating unit 2 is illustrated in the open position, i.e. the front cover is removed. In the other figures the service water heating unit 2 is illustrated without a surrounding housing.

The central component of the heat exchanger unit or service water heating unit 2 is a heat exchanger 6 in the form of a plate heat exchanger. Service water to be heated is heated via the heat exchanger 6 and discharged as heated service water, for example in order to supply tap points 7 of wash basins, showers, bathtubs, etc. in a house with hot service water. The heat exchanger is supplied with heating medium in order to heat the service water. Said heat exchanger is provided, internally, with two flow paths, as illustrated schematically in FIG. 9. A first flow path 10 is the flow path through which the heating medium is guided through the heat exchanger. The second flow path 12 is the flow path through which the service water is conveyed through the heat exchanger. Both flow paths are separated from one another in a manner known per se by plates, via which a heat transfer from the heating medium to the service water is possible.

The two outer plates 13 of the plate stack form two mutually opposed side faces of the heat exchanger 6. The fluid connection points 14 to 20 of the heat exchanger 6 are formed on these side faces and connectors are fastened there, as described below.

The heating medium passes through the inlet 14 into the heat exchanger 6 and exits again through the outlet 16. The service water to be heated enters into the heat exchanger 6 at the inlet 18 and exits again from the heat exchanger at the outlet 20. As is shown schematically in FIG. 9, the heat exchanger is divided into three portions A, B and C. In the direction of flow of the service water through the second flow path 12, portion A forms a first portion in which the first flow path 10 and the second flow path 12 pass by one another in countercurrent. This means, the service water to be heated and the heating medium flow in opposite directions past the plates of the heat exchanger separating them. The effect of this is that the cold service water, which enters into the heat exchanger 6 at the inlet 18, is first heated by the heating medium, which has already been cooled, emergent at the outlet 16 and then passes in the direction of flow into the vicinity of increasingly hotter heating medium. The heat exchanger 6 comprises a second portion B in which the first flow path and the second flow path 12 are no longer guided relative to one another in a countercurrent arrangement, but are guided in a co-current arrangement, i.e. the flows in the first flow path 10 and in the second flow path 12 run parallel in the same direction along the plates separating them or other heat-conducting separation elements separating them.

A reverse portion C is formed between the first portion A and the second portion B, in which reverse portion the relative reversal of the directions of flow in the flow paths to one another is carried out. In the example shown here the portions A, B and C of the heat exchanger are integrated in one heat exchanger. However, it is to be understood that the portions A and B could also be formed in separate heat exchangers and the direction reversal of the flows to one another in portion C could be achieved by a corresponding piping between the two heat exchangers. Owing to the reversal to the co-current principle, the service water is prevented from being overheated since the heated service water emergent at the outlet 20 is not heated in the last portion of its flow path 12 directly by the hot heating medium entering at the inlet 14, but by heating medium which has already been cooled slightly. The maximum service water temperature to be achieved is thus limited. This can be seen in FIG. 10. In the diagram shown in FIG. 10 the temperature T of the heating medium is plotted as a curve 22 over the path S and the temperature T of the service water is plotted as a curve 24 over the path s. It can be seen that the outlet of the service water does not lie in the region of the highest temperature of the incoming heating medium, and in this regard a maximum temperature can be achieved which lies at the level of the temperature of the heating medium in the region of the outlet 20 of the service water from the heat exchanger.

The inlet 14 for the heating medium, the outlet 16 for the heating medium, the inlet 18 for the service water to be heated and the outlet 20 for the heated service water are formed on the plate heat exchanger 6 as fluid connection points, on which connectors are placed in turn and produce the connection to further component parts and pipelines. A first connector 26 is placed on the outlet 20 for the heated service water. This connector comprises a base element 28 which, in an identical configuration in the second connector 30 but merely rotated through 180°, is placed on the fluid connection points of the heat exchanger 6 forming the outlet 16 and the inlet 18. This affords the advantage that the same base element 28 can be used as a first connector and as a second connector and the number of different parts can be reduced.

Two separate flow ducts 32 and 34 are formed in the base element 28. The flow duct 32 is T-shaped and opens into three connection openings 36, 38 and 40 (see the sectional view in FIG. 4). When using the base element 28 as a first connector 26, the connection opening 36 is unused and closed by the wall of the heat exchanger 6, a seal 42 for sealing being arranged at the connection opening 38 between the base element 28 and the wall of the heat exchanger 6. The connection opening 38 forms the connection point for connecting to a feed line 44 which is connected to the heat accumulator 4 for supplying hot heating medium. At the connection opening 40 of the flow duct 32 arranged opposite, a first circulating pump 46 is arranged on the base element 28 during use in the first connector 26 and feeds the heating medium to the inlet 14 of the heat exchanger 6. For this purpose a third connector 48 is arranged on the inlet 14 and can be arranged, in an identical configuration but merely rotated through 180°, on the opposite side of the heat exchanger 6, as described below, as a fourth connector 50. This means, the third connector 48 and the fourth connector 50 are also formed at least of an identical base element.

A flow duct 52 is formed in the third connector 48 and connects the pressure connection of the circulating pump 46 to the inlet 14 of the heat exchanger.

As can be seen in the sectional view with reference to the second connector 30, the second flow duct 34 in the base element 28 is likewise T-shaped and comprises three connection openings 54, 56 and 58. The connection opening of the second flow duct 34 is closed in the first connector 26, for example by an inserted stopper. The connection opening 54 is connected to the outlet 20 of the heat exchanger 6, a seal 42 likewise being arranged between the connector 26 and the heat exchanger 6. In the first connector 26 a connection part 60 is placed on the connection opening 56 of the second flow duct 34 and connects the connection opening 58 to the line connection 62 via a flow duct formed inside the connection part 60. The line connection 62 connects to a hot water line, through which the heated service water is removed.

The base element 28 is placed as a second connector 30 on the opposite end face of the plate heat exchanger 6, which forms the bearing structure of the service water heating unit. The outlet 16 for the heating medium and the inlet 18 for the cold service water are connected to the external installation by the second connector 30. With this arrangement of the base element 28 rotated through 180°, the connection opening 54 of the second flow duct 34 connects to the outlet 16 of the heat exchanger. This second flow duct 34 produces a connection to the line connection or connection opening 58, which forms the outlet of the cooled heating medium. A line can be connected to this connection opening 58 and guides the heating medium back into the heat accumulator 4. In the embodiment shown in FIG. 2, in which, as will be described below, a circulation of the service water is simultaneously provided, a line 64 is connected to the connection opening 58 and leads to a switching valve 66, which selectively produces a connection of the line 64 to the connection points 68 and 70. The connection points 68 and 70 connect to the heat accumulator 4, wherein these connection points can produce, for example, a connection to the inside of the heat accumulator 4 at different vertical positions so that, depending on the temperature of the heating medium emergent from the heat exchanger 6, said heating medium can be fed back into the heat accumulator 4 at different vertical positions by switching the switching valve 66 so as to maintain a layered arrangement of the heating medium in the heat accumulator. In particular, the switching function is advantageous if, as described below, a service water circulation module 74 is provided. The heating of the circulated service water requires a lower heat demand and therefore the heating medium flows back into the heat accumulator 4 at a higher temperature.

The flow path 32 inside the base element is connected at the second connector 30 to the inlet 18 by means of the connection opening 36. A cold water line 42 for feeding the cold service water is connected to the connection opening 38. The cold water enters the inlet 18 through this line and enters the heat exchanger.

The service water heating unit shown here can be used in two different embodiments, namely with a service water circulation module 74 or else without said service water circulation module 74. In FIGS. 1, 2, 4, 7 and 8 this service water circulation module 74 is arranged on the heat exchanger 6. FIGS. 5 and 6 show the arrangement without the service water circulation module 74. If the service water circulation module 74 is not provided, the fourth connector is not necessary and the connection opening or line connection 40 of the base element 28 of the second connector 30 is closed by a stopper. In this case, the connection opening 56 of the flow duct 34 is closed by a stopper.

The service water circulation module 74 consists of a second circulating pump 76, which circulates the service water in the hot water line system of a building. A connection part 78 and a pipe 80 are provided for connection of the second circulating pump 76. In order to mount the pump 76 on the heat exchanger 6, a fourth connector 50, for this purpose, is arranged on the end of a side face and is identical to the third connector 48 or comprises an identical base element. However, when used as a fourth connector 50, the flow duct 52 is redundant. A seat 81 is formed in the base element of the third and fourth connectors, into which seat a connection element 82 is inserted which is connected to a pressure connection of the circulating pump 76. The connection element 82 comprises, internally, a flow duct and thus produces a connection to the pipe 80. The pipe 80 is connected at its end remote from the connection element 82 to the connection opening 40 of the flow duct 32 in the second connector 30, the connection opening 40 then not being closed by a stopper. The circulating pump 46 serving as a circulation pump can thus guide some of the heated service water back into the flow duct 32 of the second connector 30 and, through the connection opening 36 thereof, into the inlet of the heat exchanger. This means, fed cold service water flowing through the connection opening 38 and service water fed back by the circulation pump 76 through the connection opening 40 flow together in the flow duct 32 of the second connector.

The connection part 48 is placed on the base element 28 of the second connector 30 in such a way that it engages in the connection opening 56 of the second flow duct 34 by a closed connecting piece 84 and thus closes the connection opening 56 in such a way that an additional stopper is no longer necessary to close said connection opening in the second connector 30. For the rest, the connection part 78 is tubular and connects two connection openings 86 and 88 located at opposite ends. The connecting piece 84 does not comprise a fluid connection to the connection between the line connections and connection openings 86 and 88. The connection opening 86 is connected to the intake connection of the second circulating pump 76 and the connection opening 88 forms a connection point to which a circulation line 90 is connected. By using the connection part 78 and a fourth connector 50, of which the base element is identical to the third connector 48, a second circulating pump 76, which constitutes a circulation pump, can likewise thus be fastened, with few additional parts, to the heat exchanger 6 serving as a bearing structure, and the circulation line can be directly connected, in fluid communication, to the second flow path 12 inside the heat exchanger via the circulating pump 46.

A sensor holder 92 is formed in the flow duct 32 in the base element 28 of the first and second connectors 26 and 30 and can be used to accommodate a sensor. When the base element 28 is used as a second connector 30, the sensor holder 92 is closed if no service water circulation module 74 is assembled. A temperature sensor 94 is placed in the sensor holder 92 in the first connector 26 and detects the temperature of the heating medium fed to the heat exchanger 6. With use of the service water circulation module 74, a temperature sensor 96 is also placed in the sensor holder 92 of the base element 28 of the second connector 30 and detects a service water demand, the specific functioning of this temperature sensor being described below. Furthermore, the connection part 60 also comprises a sensor holder in which a sensor 98 is placed. The sensor 98 is a combined temperature and flow sensor which detects the temperature and flow rate of the heated service water emergent from the outlet 20 from the heat exchanger 6 via the flow path 34 in the first connector 26. It is to be understood that the temperature sensors 94, 96 described above could also be used as combined temperature and flow rate sensors if necessary.

Owing to the sensor 98, the temperature of the emergent service water can be detected and, based on this temperature and on the temperature of the heating medium detected by the temperature sensor 94, the necessary volume flow rate of the heating medium can be determined and the first circulating pump 46 can be operated accordingly. The control or regulator for the circulating pump 46 necessary for this is preferably integrated into the circulating pump 46 as regulating or control electronics.

The sensors 94, 96 and 98 are connected via electrical lines 99 to a sensor box 100 which forms a data detection module. The sensor box 100 detects the data provided by the sensors 94, 96 and 98. As shown in FIG. 13, the sensor box 100 makes available the detected data of the control unit 101, which is integrated in this example into the control electronics of the pump unit 46. For this purpose an output interface 102 is provided in the sensor box 100 and a corresponding input interface 104 is provided in the control unit 101. The output interface 102 and the input interface 104 are formed, in this instance, as air interfaces which enable a wireless signal transmission from the sensor box 100 to the control unit 101 in the pump unit 46. This enables a very simple connection of the pump unit 46 and also of the sensors 94, 96 and 98, since these do not have to be connected directly to the pump unit 46. The sensors 94, 96 and 98 can thus be connected and wired independently of the circulating pump 46, and the circulating pump 46 can also be easily replaced, if necessary, without interfering with the wiring of the sensors. The control unit 101 in the circulating pump 46 preferably controls and regulates not only the circulating pump 46, but also the circulating pump 76, for which purpose the control unit 101 in the circulating pump 46 can communicate, preferably likewise wirelessly via radio, with the circulating pump 76 and the control device thereof. Both circulating pumps 46 and 76 can thus be connected very easily since only one electric connection is necessary for the mains power supply. The control communicates in a completely wireless manner.

Signal conditioning of the signals supplied by the sensors 94, 96 and 98 may also take place in the data detection module 100 or the sensor box 100 in order to provide the necessary data to the control device 101 in a predetermined format. The control unit 101 preferably reads from the output interface 102, via the input interface 104, only the data currently required for the control and therefore the data communication can be confined to a minimum.

The control unit 101 preferably also controls the circulation effected by the circulating pump 76 with use of the service water circulation module 74, in such a way that the circulating pump 76 is switched off for circulation when the temperature sensor 94 detects a temperature of the heating medium fed from the heat accumulator 4 which lies below a predetermined threshold value. The heat accumulator 4 can thus be prevented from cooling excessively owing to the service water circulation, and the circulation can instead be interrupted at times at which the heat supply to the heat accumulator 4 is too low, for example owing to a lack of solar irradiation on a solar module.

The control unit 101 controls the operation of the circulating pump 46 in such a way that the circulating pump 46 is first switched on when a heat demand for heating the service water is given, such that heating medium is fed from the heat accumulator 4 to the heat exchanger 6. If no service water circulation module 74 is provided, this heat demand for the service water is detected via the combined temperature/flow rate sensor 98. If this sensor detects a flow in the flow path through the connection part 60, i.e. a flow of service water, this means that a tap point for hot service water is open, such that cold service water flows in through the connection opening 38 and a heat demand for heating the service water is given. The control unit 101 can thus start up the circulating pump 46 in this case.

If the service water circulation module 74 is provided, the service water demand cannot be detected since the sensor 98, also owing to the circulation effected by the second circulating pump 76, detects a flow when no tap point for service water is open. In this case merely the temperature of the service water emergent from the heat exchanger 6 can be detected by the sensor 98 and, if this is below a predetermined threshold value, the circulating pump 46 can be switched on in order to compensate for the heat losses caused by circulation, in such a way that heating medium is fed to the heat exchanger 6 and the circulated service water is thus heated.

In this case the temperature sensor 96 is used in order to detect a service water demand owing to the opening of a tap point 7. As illustrated schematically in FIG. 11, this temperature sensor is not arranged precisely at the junction of the flow duct 32 in the base element 28 into which the portions of the flow duct from the connection openings 36 and 38 and 40 merge, but instead is offset from this junction towards the connection opening 38. This means, the temperature sensor 96 is located in the portion of the flow duct through which the cold service water is fed. If a tap point for heated service water is opened, this leads to a flow of cold service water in this line portion, such that a decrease in temperature is detected, as can be seen in the lower curve in FIG. 12, by the sensor 96 in the portion of the first flow duct 32, which runs to the connection opening 38. When such a decrease in temperature is detected, the control unit 101 switches on the circulating pump 46 for the supply of heating medium. A plurality of successive service water requests are illustrated in FIG. 12, which each lead again to a decrease in temperature and, once the request for heated service water is over, lead again to a rise in temperature since the water in the line portion in which the temperature sensor 96 is arranged is heated again.

In the second connector 30 the temperature sensor 96 is arranged slightly above the junction where the flow paths or portions of the flow duct 32 from the connection openings 36, 38 and 40 meet. It is thus ensured that the water in the line portion in which the sensor 96 is located is slowly heated again, when the tap point for service water is closed and there is thus no flow, by heat transfer by the service water circulated by the circulating pump 46 so as to flow from the connection opening 40 to the inlet 16.

As already described above, the heat exchanger 6 forms the bearing element of the service water heating unit 2, on which the connectors 26, 30, 48 and optionally 50 are fastened to the pumps 46 and optionally 76 and to the sensor box 100. The service water heating unit 2 thus forms an integrated module which can be incorporated as a prefabricated unit into a heating installation or into a heating system. The circulating pumps 46 and 76 are arranged relative to the heat exchanger 6 in such a way that their axes of rotation X extend parallel to the surfaces of the plates, in particular the outer plates 13. A holding device in the form of a clip 106 is mounted on the heat exchanger 6 in order to in turn fasten the heat exchanger 6 with the components mounted thereon to the heat accumulator 4 or to another element of a heating installation. The clip 106 forms a fastening device for fastening to the heat accumulator 4 and further forms handle elements 108 at which the entire service water heating unit 2 can be gripped, it thus being possible to handle the entire unit in a simple manner during assembly.

FIG. 14 shows a specific arrangement of service water heating units 2. In this arrangement four service water heating units 2 according to the description above are connected in parallel in a cascade-like manner in order to satisfy a greater service water demand. In the example illustrated, four service water heating units 2 are shown. However, it is to be understood that fewer or more service water heating units 2 can also be arranged accordingly depending on the maximum service water demand. In the example shown all service water heating units 2 are supplied with heating medium from a common heat accumulator 4. The service water heating units 2 are identical, except for one. The first service water heating unit 2, the one which is arranged beside the heat accumulator 4 in FIG. 14, is formed according to the design which is shown in FIGS. 1, 2, 4, 7, 8 and 11, i.e. this first service water heating unit 2 comprises a service water circulation module 74. The service water circulation module 74, which comprises the second circulating pump 46, is connected to the circulation line 90. This connects, at the tap point 7 located farthest away, to the line for heated service water DHW. Heated service water can thus be circulated through the entire line system, which supplies the tap points 7 with heated service water. The functioning of this service water heating unit 2 comprising a service water circulation module 74 basically corresponds to the description above. The three other service water heating units 2 are formed without a service water circulation module 74, i.e. as shown in FIG. 5.

Each of the service water heating units 2 according to FIG. 14 comprises a control unit 101 integrated into the circulating pump 46 and a separate sensor box 100. The individual control units 101 of the plurality of service water heating modules 2 communicate with one another via air interfaces 110 (see FIG. 13). In the first service water heating unit 2 the air interface 110 can also be used for communication with the second circulating pump 76 and optionally with the switching valve 66. However, it is also possible for the switching valve 66 to be controlled via the sensor box 100 and, for this purpose, is connected to the sensor box 100 via an electric connection line.

The control units 101 of all service water heating units 2 are formed identically and together control the cascade arrangement, as will now be described in greater detail with reference to FIG. 15.

In FIG. 15 the four service water heating units 2 are denoted as M1, M2, M3 and M4. In the small boxes arranged beneath, the numbers 1 to 4 denote the starting sequence of the service water heating units 2. The service water heating unit 2 which has position 1 in the starting sequence (in the first step M2) adopts a management function, i.e. is the managing service water heating unit 2, i.e. of which the control unit 101 also allows the further service water heating units 2 to be switched on and off.

If there is a service water request, i.e. one of the tap points 7 is opened, this is detected in the managing service water heating unit 2, as described above, by the combined temperature/flow rate sensor 98. The service water heating units 2 denoted by M2 to M4 are the service water heating units 2 shown in FIG. 14 without a service water circulation module 74. The service water heating unit 2 comprising the service water circulation module 74 is the module denoted in FIG. 15 by M1. This never adopts a managing function. If the managing module M2 now detects a service water request in step A, this service water heating unit 2 is started up first, i.e. the circulating pump 46 feeds heating medium to the associated heat exchanger 6. If the service water request is now switched off from steps B to C, this managing service water heating unit 2 is still heated in step C. If there is now a new service water request from steps C to D as a result of the opening of a tap point 7, this managing service water heating unit 2 (M2) is thus started up again. If the service water demand now increases, for example by the opening of a further tap point 7, a next service water heating unit 2 is switched on in step E in that the control unit 101 of the managing service water heating unit 2 (M2) of the service water heating unit 2 in the second position in the starting sequence (in this case M3) sends a signal for start-up. Its control unit 101 then accordingly starts up the circulating pump 46 of this further service water heating unit 2 (M3) in order to supply the heat exchanger 6 thereof with heating medium.

If the service water request is again stopped from step E to step F, the service water heating unit 2 is switched off and the control units 101 of the individual service water heating units 2 again determine the starting sequence among themselves. This occurs in that the service water heating unit 2 which was switched on last now adopts the first position in the starting sequence, and the service water heating unit 2 which was switched on first, i.e. the previously managing service water heating unit 2, returns to the last position (in this case M2). The managing function also changes accordingly to the service water heating unit 2 which is now in the first position in the starting sequence (M2). A uniform utilisation of the service water heating units 2 is thus ensured and the service water heating unit 2 which is started up first is simultaneously preferably a service water heating unit 2 which still contains residual heat. The service water heating unit 2 comprising the service water circulation module 74 always maintains the last position in the starting sequence, i.e. it is only switched on with maximum load and, for the rest, merely heats circulated service water. Should a service water heating unit 2 be faulty or fail, it is removed completely from the starting sequence, i.e. it is no longer started up at all. All this occurs by communication of the identical control units 101 with one another, and therefore a central control can be omitted.

A valve 112, which is not described above with reference to FIGS. 1 to 13, is additionally arranged in the inlet line for cold service water DCW of each service water heating unit 2 in order to switch off the service water heating units 2 when they are not heating service water. This valve 112 is controlled by the control unit via the sensor box 100. The valve 112 is preferably connected via an electrical connection line to the sensor box 100 and the control unit 101 sends a signal to the sensor box 100, via the input interface 104 and the output interface 102, to open and close the valve 112. If the valve 112 is closed, no service water flows through the respective heat exchanger 6, such that cold service water is prevented from flowing through the heat exchanger 6 of the unused service water heating units 2 into the outlet line for heated service water DHW.

The temperature control of the heated service water DHW in a service water heating unit 2 according to the above description will now be described with reference to FIG. 16. A regulator 114 is arranged in the control unit 101 and a setpoint temperature T_reffor the heated service water DHW is predetermined for this regulator. For example, this setpoint temperature can be adjusted at the control unit 101 in the circulating pump 46. For this purpose control elements may be provided on the circulating pump 46. Alternatively, an adjustment may also be made via a wireless interface, for example infrared or radio, by means of remote operation or via system automation. The actual temperature T_DHWof the heated service water DHW detected by the sensor 98 is subtracted from the setpoint value T_ref. The difference is fed to the regulator 114 as an error ΔT. This outputs a setpoint speed ω_reffor the circulating pump 76, at which the circulating pump 46 is controlled, such that it feeds a volume flow Q_CHof heating medium to the heat exchanger 6. The incoming cold service water DCW is then heated in this heat exchanger 6, such that it has the output temperature T_DHWon the outlet side of the heat exchanger 6. This actual value T_DHWis then, as described, detected by the sensor 98 and again fed to the regulator. This means, in accordance with the invention the speed of the circulating pump 46 and therefore the volume flow Q_CHof the heating medium is controlled as a function of the output temperature of the hot service water DHW.

In this example, a disturbance variable feedforward is further provided in the regulator 114 in order to achieve a rapid response characteristic. For this purpose, the volume flow rate of the service water is also detected by the sensor 98 and this service water volume flow rate Q_DHWis sent to the regulator 114 as a disturbance variable. Furthermore, the temperature T_CHinof the heating medium fed to the heat exchanger 6 by the circulating pump 46 is detected by the temperature sensor 94 and is sent to the regulator 114 as a disturbance variable. Taking into account this disturbance variable, the setpoint speed ω_refof the circulating pump 46 is accordingly adjusted, such that even the speed of the circulating pump 46 can be increased, for example with cooler heating medium and/or greater service water volume flow rate, in order to reach more quickly the required setpoint temperature T_reffor the service water to be heated. A further disturbance variable or a further parameter which affects the service water temperature T_DHWis the temperature T_DCWof the incoming cold service water DCW. In the example shown, however, this is not sent to the regulator 114 as a disturbance variable, since the cold water temperature is generally basically constant. However, if the cold water temperature is subjected to considerable fluctuations, it would be conceivable to also send the temperature T_DCWto the regulator 114 as a disturbance variable.

LIST OF REFERENCE NUMERALS

- 2 service water heating unit
- 4 heat accumulator
- 6 heat exchanger
- 7 tap point
- 8 housing
- 10 first flow path for the heating medium
- 12 second flow path for the service water
- 13 outer plates
- 14 inlet
- 16 outlet
- 18 inlet
- 20 outlet
- 22 temperature curve of the heating medium
- 24 temperature curve of the service water
- 26 first connector
- 28 base element
- 30 second connector
- 32, 34 flow ducts
- 36, 38, 40 connection openings or line connections
- 42 seals
- 44 feed line
- 46 first circulating pump
- 48 third connector
- 50 fourth connector
- 52 flow duct
- 54, 56, 58 connection openings or line connections
- 60 connection part
- 62 line connection
- 64 line
- 66 switching valve
- 68, 70 connection points
- 72 cold water line
- 74 service water circulation module
- 76 second circulating pump
- 78 connection part
- 80 pipe
- 81 seat
- 82 connection element
- 94 connecting piece
- 86, 88 connection openings
- 90 circulation line
- 92 sensor holder
- 94, 96 temperature sensors
- 97 junction
- 98 sensor
- 99 lines
- 100 sensor box
- 101 control unit or control and regulation electronics
- 102 output interface
- 104 input interface
- 106 clip
- 108 handle
- 110 radio interface
- 112 valve
- DCW cold service water
- DHW hot service water
- CHO hot heating medium, heating medium feed
- CHR cold heating medium, heating medium return
- T_refsetpoint temperature
- T_DHWtemperature of the heated service water
- T_DCWtemperature of the cold service water
- T_CHintemperature of the heating medium
- Q_DHWservice water volume flow rate
- Q_CHheating medium volume flow rate
- ΔT error
- ω_refsetpoint speed

SERVICE WATER HEATING UNIT

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CPC

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Priority Claims (1)