A printer may apply print agents to a paper or another substrate to produce an image upon the substrate. One type of printer is a web-fed (sometimes referred to as a “roll-fed”) printer, wherein print application components apply the print agents to a web substrate fed to the printer by a substrate roll feeder system. After application of the print agents, the printed upon substrate may be collected on a take-up reel or drum, or cut into sheets.
In certain examples, print application components of a web-fed printer may include a print agent application cylinder, an intermediate transfer member (referred to herein as an “ITM”), and an impression drum. The print application cylinder is to apply a print agent, e.g., an ink, to the ITM. In examples, the print agent application cylinder may be a plate cylinder as used offset printing, or may be a photoconductor cylinder as utilized in liquid electrophotography (“LEP”) digital printing. The ITM is to in turn apply the print agent to a first side of a substrate. A rotatable impression drum is to apply pressure to the second side of the substrate and thereby cause the first side of the substrate to press firmly against the ITM during a production printing operation.
In examples, the rotatable impression drum may be filled with water or other liquid so as to allow for cooling of the drum to influence or control the temperature of the substrate during a production printing operation. However, under conventional processes during the introduction of water into the impression drum air often becomes trapped in the drum creating air bubbles. These air bubbles will move to the top of the drum and lower the heat transfer efficiency of the drum, as the bubbles cause s areas of the drum surface to have no water-to-drum surface contact. Accordingly, the impression drum may have “hot spots” where the temperature control of the drum, and in turn, of the substrate as it contacts the ITM, can be inconsistent or even ineffective.
Further, the presence of air bubbles in a water-filled impression drum can cause turbulence inside the drum as the impression drum is rotated. During production printing operations the impression drum may be, e.g., to avoid contact with a seam of the ITM, caused to rapidly decelerate, accelerate, and/or change drum rotation directions. Turbulence of the water inside the drum due to air bubbles can thus cause a lack of precision as to rotation of the drum and the pressure at which the substrate contacts the ITM.
The issues of inconsistent drum heating and turbulence caused by air bubbles in an impression drum can be highly impactful to the printer. Print quality may be diminished, and substrate and print agent may be wasted where reprinting is necessary. Further, the turbulence issue can damage the impression drum and/or the ITM, resulting in costs associated with printer downtime and costs to replace damaged equipment.
To address these issues, various examples described in more detail below provide a system and a method for servicing an impression drum and other drums to be used at a printer. In an example, a system for servicing a drum includes a drum, an actuator movably connected to the drum, a service rotation engine, a production rotation engine, and outlet tube. The service rotation engine is to cause a service rotation wherein the actuator rotates the drum around the longitudinal axis of the drum, so as to cause a centrifugal force to be imposed upon a liquid contained within the drum. The centrifugal force is for pushing push gas bubbles away from a curved surface of the drum and towards the longitudinal drum axis. The production rotation engine is to cause a production rotation wherein the actuator rotates the drum in a printing operation following the service rotation. The outlet tube is positioned adjacent to a circular plane surface of the drum and is aligned with the longitudinal drum axis. The outlet tube is to allow the gas bubbles to escape the drum during the service rotation.
In an example, the disclosed system for servicing a drum includes an inlet tube, the inlet tube having an ejection port situated inside the drum. The inlet tube is for directing liquid into the drum, as the outlet tube allows the liquid to leave the drum. In this manner the liquid is circulated through the drum in a non-vacuum environment. In an example, the inlet tube has a length that is positioned within the drum and along the central axis of the drum. In a particular example, the length of the inlet tube that is inside the drum is a length that is positioned concentrically inside of the outlet tube.
In an example, the disclosed method for servicing a drum includes causing a service rotation of a drum along a longitudinal drum axis. Liquid is added to the drum through the inlet tube and removed through the outlet tube such. This concurrent adding and removal of liquid causes a circulation of liquid through the drum and can cause the formation of air bubbles. The service rotation is to apply a centrifugal force upon the liquid and thereby push the gas bubbles away from a curved surface of the drum and towards the longitudinal drum axis. The air bubbles evacuate from the drum via an outlet tube positioned adjacent to the longitudinal drum axis. Following the service rotation, a production rotation of the drum is caused to occur in connection with a production printing operation, e.g., the forming of a printed image upon a substrate supported by the impression drum. In a particular example the production printing operation is a digital printing operation conducted at an LEP printer, wherein an ITM receives the inked image from a photoconductive surface.
In this manner, the disclosed system and method provide for effective and efficient removal of air bubbles from an impression drum or other drum at a printer. The disclosure, when integrated within a web-fed printer, can reduce or limit print quality issues and wasted supplies that can result from unequal heating, hot spots, and/or drum turbulence at an impression drum. Users and providers of printing devices will also appreciate the reductions in damage to impression drums, ITMs, and other printer components and the reductions in downtime afforded by elimination of air bubbles from the impression drum. Installations and utilization of printers that include the disclosed method and system for servicing a drum should thereby be enhanced.
As used herein, a “substrate” refers generally to any media or surface upon which a print agent is to be applied to form a printed image. In examples, a substrate may be a web substrate, e.g., wherein a continuous web is fed from a feeding roller, through or past a print agent application component, and then collected at a collection roller. In other examples, a substrate may be in a sheet or page form that is to pass through or by a print agent application component. In examples the substrate may be or include, but is not limited to, paper, photo paper, canvas, fabric, synthetics, cardstock, cardboard, and/or corrugated material.
Actuator 104 is movably connected to drum 102. As used herein an “actuator” refers generally to any element or component that is responsible for causing movement in a mechanism or system. In an example, actuator 104 may include a power supply, a motor, gears, and a rotating rod or shaft.
Continuing with the example of
As used herein, a “service rotation” of a drum at a printer is a printing operation wherein the drum is rotated as part of a servicing or other operation at a printer that does not include transfer of a print agent to a substrate. As used herein, a “printing operation” refers generally to an operation at a printer. One example of a service rotation of drum 102 is a rotation to remove air bubbles between production rotations of drum 102. Another example of a service rotation of drum 102 is a rotation of drum 102 that is part of a null cycle operation at the printer.
As used herein, a “printer” is synonymous with a “printing device” or “printing apparatus”, and refers generally to any electronic device or group of electronic devices that consumes the print agent to produce a printed print job or printed content. In examples, a printer may be, but is not limited to, an offset press, a liquid a liquid toner-based printer, an LEP printer, a solid toner-based printer, an inkjet printer, a jet-on-blanket inkjet printer, or a multifunctional device that performs a function such as scanning and/or copying in addition to printing.
As used herein, a “print job” refers generally to content, e.g., an image, and/or instructions as to formatting and presentation of the content sent to a computer system for printing. In examples, a print job may be stored in a programming language and/or a numerical form so that the job can be stored and used in computing devices, servers, printers and other machines capable of performing calculations and manipulating data. As used herein, an “image” refers generally to a rendering of an object, scene, person, or abstraction such text or a geometric shape.
As used herein, “print agent” refers generally to any substance that can be applied upon a substrate by a printer during a production printing operation, including but not limited to inks, primers and overcoat materials (such as a varnish). As used herein an “ink” refers generally to a fluid that is to be applied to a substrate during a printing operation to form an image upon the substrate.
Outlet tube 110 is a tube positioned adjacent to a circular plane surface of the drum and aligned with the longitudinal axis of drum 102. As used herein, a “tube” refers generally to a hollow cylinder for holding or transporting something, e.g., a liquid or gas. In examples, tube 102 may be, or may include, of metal, plastic, or glass. Outlet tube 100 is to allow any gas bubbles that are located in drum 102 to escape drum 102 during the service rotation.
Continuing with the example of
Inlet tube 204 is for adding or directing liquid into the drum. In an example, inlet tube 204 includes an ejection port ejection port that is situated inside drum 102. In an example, inlet tube 204 situated along the longitudinal drum axis. In a particular example, inlet tube 204 is to direct liquid into drum 102 at the same time that outlet tube 110 is allowing liquid to leave drum 102. In this manner, the liquid is caused to circulate through the drum in a non-vacuum environment. In examples, the gas bubbles that exist in drum 102 are bubbles that formed in drum 102 as the liquid is being circulated.
Continuing at
In the foregoing discussion of
Memory resource 330 represents generally any number of memory components capable of storing instructions that can be executed by processing resource 340. Memory resource 330 is non-transitory in the sense that it does not encompass a transitory signal but instead is made up of a memory component or memory components to store the instructions. Memory resource 330 may be implemented in a single device or distributed across devices. Likewise, processing resource 340 represents any number of processors capable of executing instructions stored by memory resource 330. Processing resource 340 may be integrated in a single device or distributed across devices. Further, memory resource 330 may be fully or partially integrated in the same device as processing resource 340, or it may be separate but accessible to that device and processing resource 340.
In one example, the program instructions can be part of an installation package that when installed can be executed by processing resource 340 to implement system 100. In this case, memory resource 330 may be a portable medium such as a CD, DVD, or flash drive or a memory maintained by a server from which the installation package can be downloaded and installed. In another example, the program instructions may be part of an application or applications already installed. Here, memory resource 330 can include integrated memory such as a hard drive, solid state drive, or the like.
In
Service rotation engine 108 represents a combination of hardware and programming that is to cause a service rotation of drum 102. Moving to
Outlet tube 110 is positioned adjacent to a circular plane surface 408 of drum 102 and is aligned with the drum's longitudinal axis. Outlet tube 110 is to allow the gas bubbles 404 to escape drum 102 during the service rotation. The movement of gas bubbles 404 is represented in
Continuing with the example of
Production rotation engine 108 represents a combination of hardware and programming to cause a production rotation of drum 102, e.g., a rotation of drum that is part of a production printing operation to apply print agent to a substrate. The production rotation of drum 102 is not illustrated in
Continuing with the example of
In examples service rotation engine 106 is to cause a liquid to be added to drum 102 through inlet tube 204 and a liquid to be removed through the outlet tube 110 concurrently. In this manner a quantity of liquid is to circulate through the drum in a non-vacuum environment throughout the duration of the service rotation.
In a particular example, production rotation engine 108 may also cause a liquid to be added to drum 102 through inlet tube 204 and a liquid to be removed through the outlet tube 110 concurrently. In this manner a quantity of liquid is to circulate through the drum in a non-vacuum environment throughout the duration of the production rotation. Thus, in this particular example the liquid is to circulate through drum 102 during the servicing operation to remove air bubbles from the drum, and also during a production printing operation as a printed image is formed upon a substrate supported by the drum.
In an example, during the service rotation the liquid flow into drum 102 via inlet tube 204 is between 15 L/min and 25 L/min, and the drum is rotated at between 200 and 500 rpm. In a particular example, the service rotation of drum 102 is approximately 300 rpm, with the water flow into the drum at approximately 20 L/min at a temperature of approximately 22 degrees C. With this particular example, testing revealed a temperature uniformity at the substrate contacted by drum 102 of +/−0.5 degrees C.
Beginning at
System 700 includes a service rotation engine 106 to cause a service rotation of drum 102. During a service rotation actuator 104 is to rotate the drum around the longitudinal drum axis 702. The service rotation is to cause a centrifugal force to be imposed upon a liquid contained within drum 102. The centrifugal force is to pushing push gas bubbles away from a curved surface 406 of drum 102 and towards the drum's longitudinal axis 702.
System 700 includes a production rotation engine 108 to cause a production rotation of drum 102 after the service rotation. During a production rotation actuator 104 rotates drum 102 to support a substrate during application of a print agent to form a printed image upon the substrate.
System 700 includes an outlet tube 110 positioned adjacent to a circular plane surface 606 of drum 102 and aligned with the drum's longitudinal axis 702. Outlet tube 110 is to allow any gas bubbles in drum 102 to escape the drum during the service rotation.
System 700 includes an inlet tube 204 with an ejection port situated inside the drum. In one example the ejection port (not shown in
In this example inlet tube 204 is for directing liquid into drum 102, while outlet tube concurrently enabling liquid to exit drum 102, such that liquid circulates through the drum in a non-vacuum environment. Moving to the cross section view of
In the example of
Print application cylinder 802 is positioned to make a first transfer of a developed image from the print application cylinder to ITM 804. ITM 804 is positioned to, following the first transfer, make a second transfer of the developed image to a substrate 806 supported by impression drum 102. As used herein, “impression drum” refers generally to a cylinder that is used to apply pressure to a first side of a substrate and thereby cause an opposite second side of the substrate to press in a controlled manner against an ITM during a printing operation. In this example substrate 806 is a web substrate moving along a substrate path in a substrate path direction 860. In another example substrate 806 could be a sheet substrate. The actuator (not visible in
Continuing with the example of
According to the example of
Charging device 904 may be or include a charge roller, corona wire, scorotron, or any other charging apparatus. A uniform static charge is deposited on photoconductive surface 910 by charging device 904. As photoconductive surface 910 continues to rotate, it passes a writing component 906 where one or more laser beams, LED, or other light sources dissipate localized charge in selected portions of photoconductive surface 910 to leave an invisible electrostatic charge pattern (“latent image”) that corresponds to the image to be printed. In some examples, charging device 904 applies a negative charge to the surface of photoconductive surface 910. In other implementations, the charge is a positive charge. Writing component 906 then selectively discharges portions of the photoconductive surface 910, resulting in local neutralized regions on the photoconductive surface 910.
Continuing with the example of
The print fluid is transferred from the photoconductive surface 910 to ITM 920. ITM 920 may be in the form of an ITM attached to a rotatable ITM drum 940. In other examples, the ITM may be in the form of a belt or other transfer system. In this particular example, photoconductive surface 910 and ITM 920 are on drums 930940 that rotate relative to one another, such that the color separations are transferred during the relative rotation. In the example of
[Once the layer of print fluid has been transferred to ITM 920, it is next transferred to a print substrate 950. In this example, print substrate is a web substrate 950 moving along a substrate path in a substrate path direction 960. In other examples, the print substrate may be a sheet substrate that travels along a substrate path. This transfer from ITM 920 to the print substrate 950 may be deemed the “second transfer”, which takes place at a point of engage between ITM 920 and print substrate 950. The impression cylinder 102 can both mechanically compress the print substrate into contact with ITM 920 and also help feed print substrate 950. In examples, print substrate 950 may be a conductive or a non-conductive print substrate, including, but not limited to, paper, cardboard, sheets of metal, metal-coated paper, or metal-coated cardboard. In examples, print substrate 950 with a printed image may be moved to a position to be scanned by an inline color measurement device 926, such as a spectrometer or densimeter, to generate optical density and/or background level data.
Controller 990 refers generally to any combination of hardware and software that is to control part, or all, of the LEP printer 900 components and print process. In examples, the controller 990 can control a system 100 (
It should be noted that while various examples of system 100 for servicing a drum at a printer have been described herein with respect to an offset printing (e.g., at
A production rotation of the drum in a production printing operation is caused to occur after the service rotation (block 1004). Referring back to
Although the flow diagram of
It is appreciated that the previous description of the disclosed examples is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these examples will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other examples without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the examples shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the blocks or stages of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features, blocks and/or stages are mutually exclusive. The terms “first”, “second”, “third” and so on in the claims merely distinguish different elements and, unless otherwise stated, are not to be specifically associated with a particular order or particular numbering of elements in the disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/044283 | 7/31/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/021147 | 2/4/2021 | WO | A |
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