This application claims the foreign priority benefit under Title 35, United States Code, § 119 (a)-(d), of Japanese Patent Application No. 2005-005515, filed on Jan. 12, 2005 in the Japan Patent Office, the disclosure of which is herein incorporated by reference in its entirety.
This invention relates to a servo writer for writing a servo signal on a recordable tape or a tape-like storage medium, which servo signal is used for tracking control exercised over read/write heads, and to a tape drive system for driving a tape-like storage medium.
The rapid-paced advance of information recording/reading and storage medium technologies have been making storage media denser in recent years, and high-density packing has been realized optically or magnetically; for example, 400 gigabytes of data can be stored for computer backup on a reel of magnetic tape. For such high-density packing on a tape-like storage medium, hundreds of data tracks are arranged across the width of the tape. Accordingly, the widths of the data tracks have become very narrow, and the spacings between adjacent data tracks have become very narrow, too. Take, for example, a magnetic tape, in order to allow a read/write element of a magnetic head to trace the data tracks, servo control is exercised over the position (across the width of the magnetic tape) of the magnetic head, based on a servo signal that has been recorded beforehand on the magnetic tape using a write head of a servo writer (See JP 8-30942 A, paragraph 0021,
The servo writer typically includes a tape drive system with a tape guide arrangement for guiding magnetic tap supplied from a supply reel to a predetermined position where writing and/or reading take place before the magnetic tape is wound up and accumulated around a take-up reel. To illustrate more specifically, referring to
The bearing guides R1-R4 are likely to vibrate due to their looseness in the tape width direction of the magnetic tape MT, which thus causes the magnetic tape MT sliding along a magnetic head 141 of the write head unit 14 to vibrate in the tape width direction, with the result that a servo signal written on the magnetic tape MT would disadvantageously not be neatly aligned with a servo band (i.e., not going straight ahead but meandering). Also, such vibration of the magnetic tape MT would disadvantageously lower the reliability of verification performed by a magnetic head 152 of the read head unit 15 for the servo signal written on the magnetic tape MT.
As the bearing guides R1-R4 wear out with use, rotation of each bearing guide R1-R4 becomes sluggish and thus unable to follow the movement of the magnetic tape MT. Resultantly, the edges of the magnetic tape MT are caused to rub against flanges of the bearing guides R1-R4, which would disadvantageously cause magnetic powder to be scratched off the magnetic tape MT, or otherwise damage the magnetic tape MT and other components. In addition, the edges of the magnetic tape MT caused to rub against the flanges of the bearing guides R1-R4, would disadvantageously intensify not only the vibration in the tape width direction of the magnetic tape MT sliding along the magnetic head 141 of the write head unit 14, but also the vibration in the tape 15 width direction of the magnetic tape MT sliding along the magnetic head 151 of the read head unit 15, with the former making it more difficult to write the servo signal straight on the servo band without meandering, the latter further lowering the reliability of verification performed by the magnetic head 152 of the read head unit 15 for the servo signal written on the magnetic tape MT.
With this in view, it would be desirable to provide a servo writer and a tape drive system in which the above disadvantages are overcome.
Illustrative, non-limiting embodiments of the present invention overcome the above disadvantages and other disadvantages not described above. Also, the present invention is not required to overcome the disadvantages described above, and an illustrative, non-limiting embodiment of the present invention may not overcome any of the problems described above.
It is an aspect of the present invention to provide a servo writer including a head unit and a tape drive system. The head unit includes a head, and a head guide assembly disposed adjacent to the head to restrict a displacement of a tape in a tape width direction with respect to the head. The tape drive system includes a tape guide arrangement disposed to guide the tape supplied from a supply reel to the head unit, passed across the head unit and led to a take-up reel. The tape guide arrangement includes a guide disposed adjacent to the head unit, the guide being supported with an air bearing.
With this construction, the support with the air bearing secures smooth rotation of the guide, and thus allows the guide to follow the tape stably. Moreover, since the guide supported with the air bearing rotates in synchronous with movement of the tape wrapped around the guide in the same direction and at the same speed, the inertia of the rotating guide stabilizes the rotational speed of the guide, so that vibration that would occur due to contact between the tape edge and the guide can be prevented. Further, because the vibration can be prevented, magnetic powder that could be generated due to rubbing of the tape edge against the guide caused by such vibration can be prevented.
In the above construction, the head guide assembly may, preferably but not necessarily, be provided to restrict the displacement of the tape at positions upstream and downstream of the head.
In one embodiment, the tape guide arrangement may further include a motor having a drive shaft, wherein the guide is fixed on the drive shaft of the motor, and the drive shaft is supported on the air bearing. In addition, the motor may be adapted to rotate the drive shaft in accordance with movement of the tape wrapped around the guide, which movement is caused by the tape drive system. According to this embodiment, once the motor on which the guide is fixed is activated, the guide can be caused to rotate in accordance with the movement of the running tape, whereby the property of the guide that allows the guide to follow the running tape can be enhanced.
In another embodiment, the tape guide arrangement may further include a motor having a motor housing and a drive shaft fixed relative to the head, which motor housing is shaped and disposed to serve as the guide, and supported on the air bearing. In addition, the motor may be adapted to rotate the motor housing in accordance with movement of the tape wrapped around the motor housing, which movement is caused by the tape drive system. According to this embodiment, similar to the above embodiment, once the motor of which the motor housing serving as the guide is supported on the air bearing is activated, the motor housing as the guide can be caused to rotate in accordance with the movement of the running tape, whereby the property of the guide that allows the guide to follow the running tape can be enhanced.
The guide as described above may, preferably but not necessarily, include a first guide disposed upstream of the head unit, and a second guide disposed downstream of the head unit. In this construction, the guide supported with an air bearing is provided both upstream and downstream of the head unit along the tape, and thus the vibration of the tape in the tape width direction can be reduced.
An angle of wrap with which the tape wraps around the guide may preferably but not necessarily be set at a fixed angle between 45° and 90° inclusive. In this configuration, the distance that the tape wraps around the guide can be so long that the guide supported with the air bearing is allowed to follow the tape more stably, whereby the vibration of the tape in the tape width direction can be reduced more effectively.
A tape edge guide portion of the head guide assembly and a tape edge guide portion of the guide may preferably but not necessarily be aligned within a tolerance of 100 μm in the tape width direction. In this arrangement, the tape edge guide portion of the guide can be prevented from strongly colliding with the tape edge.
A pressure of air introduced into the air bearing may preferably but not necessarily be set at 5±0.25 kg/cm2. Alternatively or additionally, an amount of air introduced into the air bearing may preferably but not necessarily be set at 1.5 L/min. or smaller. An air outlet through which air introduced in the air bearing is jetted may be small and an inner hollow of the air bearing in which the introduced air is received may be substantially airtight enough to obviate the necessity to introduce a large amount of air into the inner hollow through an air inlet.
In yet another exemplary and more specific embodiment, the guide may include a hollow cylindrical roller having an outer cylindrical surface adapted to be wrapped with the tape, with a pair of annular flanges projecting from both ends of the hollow cylindrical roller in an outward direction substantially perpendicular to the outer cylindrical surface; and the air bearing may include a columnar shaft inserted in the hollow cylindrical roller of the guide, the columnar shaft having an inner hollow adapted to receive air introduced through an air inlet and to pressurize and jet the air through an air outlet into a gap provided between an inner cylindrical surface of the hollow cylindrical roller of the guide and a periphery of the columnar shaft of the air bearing.
The head may include, but not limited to, a write head for writing a servo signal on the tape. The head may include, but not limited to, a read head for reading a servo signal written on the tape by a write head for verification.
The tape may include, but not limited to, a tape-like magnetic storage medium. The tape may include, but not limited to, a tape-like optical storage medium.
In another aspect of the present invention, there is provided a tape drive system for driving a tape-like storage medium, to allow a head provided in a head unit to perform at least one of reading and writing functions for data on the tape-like storage medium. The tape drive system includes: a tape guide arrangement for guiding the tape-like storage medium supplied from a supply reel to the head unit, passed across the head unit and led to a take-up reel, the tape guide arrangement including first and second guides disposed adjacent to the head unit, upstream and downstream of the head unit, respectively, each of the first and second guides being supported with an air bearing; and a head guide assembly disposed adjacent to the head in the head unit to restrict a displacement of the tape-like storage medium in a tape width direction with respect to the head, at positions upstream and downstream of the head. In this setup, an angle of wrap with which the tape-like storage medium wraps around each of the first and second guides may preferably but not necessarily be set at a fixed angle between 45° and 90° inclusive, and a tape edge guide portion of the head guide assembly and a tape edge guide portion of each of the first and second guides of the tape guide arrangement may preferably but not necessarily be aligned within a tolerance of 100 μm in the tape width direction.
In one embodiment of the tape drive system, each of the first and second guides of the tape guide arrangement may further include a motor for rotating a contact surface of each guide around which the tape-like storage medium is wrapped, in accordance with movement of the tape-like storage medium.
The above aspects, other advantages and further features of the present invention will become more apparent by describing in detail illustrative, non-limiting embodiments thereof with reference to the accompanying drawings, in which:
A detailed description of exemplary embodiments of the present invention will now be given with reference to the drawings.
Referring now to
To manufacture the magnetic tape MT, a wide web roll of magnetic-coated base film is slit into tapes of a product width at the outset. The resulting magnetic tape MT is then wound up into a large-diameter pancake which in turn is set in the supply reel 2 prior to a time when writing of a servo signal takes place; thus, the supply reel 2 starts to supply the magnetic tape MT when writing of a servo signal begins. The magnetic tape MT supplied from the supply reel 2 is guided by the guide rollers R and the air bearing guides 6 to the write head unit 4 and then to the read head unit 5. The magnetic tape MT is passed across the write head unit 4 at which a servo signal is written on the magnetic tape MT, and the servo signal written on the magnetic tape MT is read at the read head unit 15 for verification purposes when the magnetic tape MT is passed across the read head unit 5. The magnetic tape MT is led to the take-up reel 3, which is driven by the drive unit to rotate so as to take up the magnetic tape MT on which the servo signal is written.
In this embodiment, the guide rollers R and the air bearing guides 6 correspond to components which constitute a tape guide arrangement as defined in the appended claims. Similarly, the tape guide arrangement and the drive unit correspond to components which constitute a tape drive system as defined in the appended claims.
Turning to
The magnetic head 41 according to the present embodiment includes a coil (not shown) for inducing magnetic flux, and a head gap (not shown) is formed in the magnetic head 41 to write a servo signal.
The head holder 43 holds the magnetic head 41 in a fixed position such that the magnetic tape MT runs substantially in contact with the magnetic head 41 preferably with a modest angle of wrap formed between the magnetic head 41 and the magnetic tape MT.
The head guide assembly 44 includes a pair of guide faces 44a, 44a disposed at upstream and downstream portions (44, 44) thereof, respectively, to guide the magnetic tape MT, and upper and lower flanges 44b, 44c disposed at upper and lower edges of each guide face 44a, which flanges 44b, 44c extends downwardly (toward the front in
Returning to
Since the read head unit 5 has substantially the same construction as the write head unit 4, the state of the running magnetic tape MT at the write head unit 4 can be replicated at the read head unit 5 under the same conditions, so that an accurate verification can be performed.
Next, a description will be given of air bearing guides 6 provided in the tape drive system of the servo writer according to an exemplary embodiment of the present invention, with reference to
The guide 61 includes a hollow cylindrical roller 63 and annular flanges (upper flange 62a and lower flange 62b) that are provided at both ends (at an upper end and at a lower end, respectively) in an axial direction of the roller 63 and project in an outward direction substantially perpendicular to a periphery (outer cylindrical surface) of the roller 63. The roller 63 is rotatably supported with the shaft 65, with a predetermined gap provided between a periphery of the columnar shaft 65 and an inner cylindrical surface of the hollow cylindrical roller 63. The periphery of the roller 63 is arranged to come in contact with a surface (recording side) of the magnetic tape MT so as to guide the running magnetic tape MT. An angle of wrap with which the magnetic tape MT wraps around the roller 63 is, preferably but not necessarily, set at a fixed angle between 45° and 90° inclusive. The upper flange 62a and the lower flange 62b are arranged to come in contact with edges of the magnetic tape MT when the magnetic tape MT would shift in the tape width direction so as to prevent the magnetic tape MT from undergoing a displacement in the tape width direction to such an extent that the magnetic tape MT comes off the roller 63. The lower flange 62b (tape edge guide portion) of the guide 61 and the lower flange 44c (tape edge guide portion) of the head guide assembly 44 (see also
The columnar shaft 65 has a first end fixed on the panel side 1a, an insertion portion 65a inserted in the roller 63 to support the roller 63 in such a manner that the roller 63 can rotate, and a second end provided with the top lid 64 described above which serves to prevent the rotating roller 63 from coming off the shaft 65. The shaft 65 has the hollow portion 62 inside as described above. An air inlet 67 is provided in the first end of the shaft 65 to introduce air into the hollow portion 62. Air outlets 68 are provided in the insertion portion 65a of the shaft 65 to jet the air, which is introduced through the air inlet 67 and pressurized in the hollow portion 62, into the gap provided between the inner cylindrical surface of the hollow cylindrical roller 63 and the periphery of the columnar shaft 65.
In this embodiment, as shown in
Air jetted out through the air outlets 68 passes across the periphery of the insertion portion 65a through the gap between the inner cylindrical surface of the hollow cylindrical roller 63 and the periphery of the columnar shaft 65, and goes out of the air bearing guide 6. Since the air passes through the gap between the insertion portion 65a of the shaft 65 and the roller 63, the insertion portion 65a and the roller 63 fail to come in contact with each other during rotation of the roller 63 synchronized with movement of the running magnetic tape MT, so that wear and tear of the insertion portion 65a of the shaft 65 and the roller 63 can be prevented. Moreover, the roller 63 is consequently allowed to possess an improved property of being able to follow the magnetic tape MT.
Accordingly, the servo signal written on the magnetic tape MT by the magnetic head 41 of the write head unit 4 goes straight ahead along the servo band without meandering, so that the servo signal can be appropriately recorded on the magnetic tape MT. Further, the servo signal written on the magnetic tape MT can be read accurately by the magnetic head 51 of the read head unit 5. In this embodiment, the pressure of air introduced through the air inlet 67 is set, for example, at 5.0 kg/cm2, but may be set otherwise as far as the pressure is enough to prevent the periphery of the insertion portion 65a of the shaft 65 and the inner cylindrical surface of the roller 63 from coming in contact with each other during the rotation of the roller 63, which can thus take place in synchronization with the movement of the running magnetic tape MT.
It is contemplated that various modifications and changes may be made to the exemplary embodiments of the invention without departing from the spirit and scope of the embodiments of the present invention as defined in the following claims.
For example, in an alternative embodiment, the air bearing guide may be provided with a motor having a motor housing and a drive shaft. The drive shaft is fixed relative to the magnetic head 41 or 51 (see
In yet another alternative embodiment, the air bearing guide may be provided with a motor having a drive shaft. A guide is fixed on the drive shaft of the motor and the drive shaft is supported on the air bearing. To be more specific, for example, as shown in
In the above exemplified embodiments, one air inlet for introducing air into the air bearing is provided but the number of air inlets is not limited to one, and more than one (i.e., two, three, four, five or any other number, where appropriate) of such air inlets may be applicable if the conditions permit. Similarly, the number of air outlets for jetting the introduced air is not limited to eight as provided in the above embodiments by way of example, but two, three, four, five, six, seven, nine, ten or any other number of such air outlets may be provided as far as the roller and the shaft is not brought into contact with each other when the guide rotates.
According to the embodiments as described above, a write head can write data straight ahead along a predetermined area on a tape-like storage medium, and a read head can read data securely and precisely from a predetermined area on a tape-like storage medium. More specifically, a servo writer capable of writing a servo signal straight ahead along a predetermined servo band on a tape-like storage medium and reading a servo signal securely and precisely from a predetermined servo band for verification can be provided.
Number | Date | Country | Kind |
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2005-005515 | Jan 2005 | JP | national |