This application claims priority to French Application No. FR1907214, filed on Jun. 28, 2019.
The invention relates to the field of connector technology and notably motor vehicle connector technology.
Motor vehicle electrical connectors are often fitted manually by an operator. This is also a repetitive operation for this operator. It is also possible for this manual operation of coupling two connectors to be carried out without any visual, acoustic or sensory feedback (on account of the size of the spaces in which the fitting and connection have to be carried out, the surrounding noise, the use of gloves, etc.). The connectors are thus equipped with devices for ensuring the position of the contacts (well known as “TPA”, or terminal position assurance, devices) so as to ensure that the contact points are correctly positioned in order to optimize the reliability of the electrical connection. The connectors are also equipped with devices for ensuring the full coupling thereof (well known as “CPA”, or connector position assurance, devices), which also make it possible to lock the connectors when they are correctly and fully coupled. This makes it possible to reinforce the mechanical strength of the connection. In this document, the “CPA” device for ensuring the position of the connectors is referred to as “locking device”.
Generally, this type of locking device has to be moved, after one connector has been fully coupled to another connector or mating connector, into a locking position. In order to prevent the operator from effecting defective or incomplete coupling, it is only possible to move the locking device into its locking position if the coupling has been performed correctly. Thus, for example, a latch ensures primary locking of the coupled connector and mating connector. By contrast, this latch blocks the movement of the locking device towards its locking position if the coupling is incomplete. Notably, connectors are known that are provided with a latch having a protuberance or a tooth suitable for engaging in a respective notch or aperture provided in the housing of a mating connector in order to lock the connector and the mating connector together once they have been fully coupled. An example of a connector of this type, provided with a locking device that is movable between a pre-locking position and a locking position, is described for example in the patent documents published under the respective numbers EP3016213B1, US2018034206A1, EP3211731A1 et EP1928061A2.
An alternative to the configurations known from the prior art for the connector and its locking device is proposed.
An illustrative example embodiment of a set of electrical connectors includes a connector and a mating connector. The connector and the mating connector are coupled together, when one is moved relative to the other, in a coupling direction, as far as a final coupling position. The connector comprises a housing and a locking device mounted on the housing in a sliding manner. The locking device is thus movable in a locking direction between a pre-locking position and a locking position. The housing comprises a housing body and a latch provided with a locking surface.
Moreover, the latch extends between a junction that joins it to the body of the housing and at least the locking surface in a direction opposite to the coupling direction.
The connector is provided with a latch referred to as a “rear latch”, in contrast to the connector described in the patent document published under the number EP 3 016 213 B1, which is provided with a latch referred to as a “front latch”. The latch of the set of connectors is a latch referred to as a “rear latch” since the locking surface is situated towards the rear of the connector, while it is articulated towards the front of the connector. A rear latch may possibly have a number of advantages, including the following: it is compatible with a more compact locking device, it can be used with or without a locking device (a connector having a front latch cannot function without a locking device), the locking device is compatible with a connector that is not sealed; specifically, most connectors that are not sealed have a rear latch and therefore do not allow the use of a locking device designed for a front latch, its orientation makes it less fragile with regard to its interaction with a mating connector (the mating connector and the free end of the latch cannot collide frontally during the coupling of the connector to the mating connector), and it is compatible with tool-free disconnection of the connector and the mating connector.
The set of connectors therefore comprises a connector having a smart locking system (“SLS”).
This set of connectors optionally comprises one and/or another of the following features, each considered independently of one another, or each in combination with one or more others:
the latch is provided with a blocking surface;
the latch flexes from a blocking position to a retracted position; in the blocking position, the blocking surface cooperates with the locking device to block the movement of the locking device, towards the locking position, when the latter is in the pre-locking position; in the retracted position, the mating connector cooperates with the latch to release the locking device from the blocking surface;
the blocking surface is situated along the latch (parallel to the coupling and locking directions), on the same side as the locking surface, with respect to the junction that joins the latch to the body of the housing;
the mating connector has a skirt, inside which the latch is primarily accommodated when the connector and the mating connector are in the final coupling position;
the locking device has a locking arm that is primarily accommodated inside the skirt when the connector and the mating connector are in the final coupling position;
the latch has a protuberance, or a tooth, and the mating connector has a notch, or an aperture, into which the protuberance, or the tooth, is inserted to allow the latch to return into the blocking position, in which the protuberance, or the tooth, cooperates with the mating connector to ensure primary locking of the connector and the mating connector in the coupling position;
the locking device has a locking arm with a lug, or a finger, that cooperates with the mating connector in order to keep the locking arm flexed and allow the locking device to be moved from its pre-locking position to its locking position, this lug, or this finger, being accommodated in the notch, or the aperture, when the locking device is in the locking position;
the locking device has a support surface that cooperates with the latch in order to effect secondary locking of the connector and the mating connector in the coupling position;
the locking device has a wall, or a roof, at least partially covering a free end of the latch when the locking device is in the locking position;
the locking device has an unlocking surface that cooperates with the latch in order to release it from the mating connector when the locking device is moved from its locking position to its pre-locking position.
According to another aspect, an electrical connector may be a connector for connecting to a mating connector having a skirt in which a notch or an aperture is provided, into which a protuberance or a tooth is inserted in order to lock the connector and the mating connector together. This type of mating connector is relatively standard, but those that form the technological background are not connected to a connector comprising a locking device (“CPA”) for ensuring the full coupling position of the connector relative to the mating connector.
Thus, the connector comprises a housing and a locking device mounted on the housing so as to slide in a locking direction between a pre-locking position and a locking position. The housing comprises a housing body and a latch provided with a protuberance, or a tooth, with a locking surface. Moreover, the latch extends between a junction that joins it to the body of the housing and the locking surface in a direction opposite to the locking direction. Advantageously, the protuberance, or the tooth, having the first locking surface is designed to penetrate into the notch.
According to another aspect, a method for connecting and disconnecting an electrical connector with a mating connector may be a method in which the connector comprises a housing and a locking device mounted on the housing so as to slide, in a locking direction, between a pre-locking position and a locking position. According to this method, a pressure is exerted on the locking device, when the latter is in its pre-locking position. This pressure, during this first phase, makes it possible to move the connector and the mating connector with respect to one another as far as a final coupling position in which the connector and the mating connector are fully coupled. During this first phase, the locking device remains in the pre-locking position. When pressure continues to be exerted on the locking device, while the connector and the mating connector are fully coupled, the locking device is moved, during a second phase, into its locking position. In order to uncouple the connector and the mating connector, the locking device is moved from its locking position to its pre-locking position only by exerting traction on the locking device, while the connector and the mating connector are in their final coupling position. In other words, it is not necessary to use a tool to move the locking device from its locking position to its pre-locking position. When the locking device is in the pre-locking position and the traction continues to be exerted on the locking device, while the latter is in the pre-locking position, it is possible to disconnect the connector and the mating connector.
This method therefore makes it possible to realize a coupling or uncoupling function in one step.
Further features, aims and advantages of the invention will become apparent from reading the following detailed description, and with reference to the appended drawings, which are given by way of non-limiting examples and in which:
In the figures, the same reference numerals denote identical or similar elements.
A first embodiment example of a set 100 of electrical connectors is shown in
As shown in
The housing 3 is made in one piece, for example moulded from plastics material. It comprises a housing body 6 and a latch 7. The housing body 6 has cavities 8 intended to accommodate female electrical contacts 9 (see for example
The locking device 5 acts as a device for ensuring the position of the connectors (or “CPA”, for connector position assurance). Thus, it prevents incorrect coupling of the connector 1 to the mating connector 2. The locking device 5 is mounted on the housing 3 so as to slide in a locking direction V between a pre-locking position and a locking position. In the present case, the locking direction V corresponds to the coupling direction A. In
The locking arm 24 extends substantially parallel to the locking direction V between an end joined to the actuating portion 22 and a free end 31. The locking arm 24 is flexible and is articulated at the point where it is joined to the actuating portion 22. Its free end 31 can be elastically moved in a direction P substantially perpendicular to the plane in which the retaining legs 23 extend (see for example
The stop surfaces 32 are substantially perpendicular to the locking direction V and directed in the opposite direction to the thrust surface 25. As explained below, the stop surfaces 32 are intended to interfere with the latch 7 of the housing 3 in order to prevent the locking device 5 from moving from its pre-locking position to its locking position. The finger 33 makes it possible to release the stop surfaces 32 so as to allow the locking device to move to its locking position. The finger 33 has a retraction ramp 34 that is directed upwards and towards the actuating portion 22.
The latch 7 is integral with the housing 3. It is formed by an arm 38 extending substantially parallel to the locking direction V between an end securely fixed to the housing 3 and a free end 35. The fixed end, which forms a junction with the body 6 of the housing, is situated further towards the front of the housing 3 than the free end 35. The latch 7 is flexible and articulated to the housing 3 at its fixed end. The free end 35 can be moved elastically in the direction P. The latch 7 has two blocking surfaces 36 and two locking surfaces 42 that are substantially perpendicular to the locking direction V and directed in the opposite direction to the stop surfaces 32. Thus, the latch 7 is a latch referred to as a “rear latch” since the blocking surfaces 36 and locking surfaces 42 are situated towards the rear of the connector 1, while it is articulated towards the front of the connector 1. The latch 7 thus extends between a junction that joins it to the body 6 of the housing at least as far as the blocking surfaces 36 and locking surfaces 42, in a direction opposite to the locking direction V. The blocking surfaces 36 are designed to cooperate with the stop surfaces 32 of the locking device 5 so as to prevent the latter from moving from its pre-locking position to its locking position, if the connector 1 and the mating connector 2 are not correctly coupled (see
The mating connector 2 also has a housing made in one piece, for example moulded from plastics material. The mating connector 2 has cavities (not shown) in which male contacts are mounted. As shown in
The sequence of coupling and uncoupling the connector 1 and the mating connector 2 is described below.
The locking device 5 is mounted on the housing 3 of the connector 1 in that the retaining legs 23 are inserted into grooves formed in the top of the connector 1. This insertion is realized by moving the locking device 5 from the rear of the housing 3 and by optionally pushing on the thrust surface 25 in order to move it from the rear to the front of the housing 3, in the locking direction V. During this insertion, the retaining legs 23 are deflected towards one another until the retaining lugs 28 pass into the slots 18 made in the low walls 17 situated on the upper face 16 of the housing 3 (see
The connector 1 provided with the locking device 5 is disposed facing the mating connector 2, then the front end of the connector 1 is introduced into the opening in the coupling face 44 of the mating connector 2. Since the locking device 5 is blocked in the pre-locking position on the housing 3 by the cooperation of the stop surfaces 32 with the blocking surfaces 36, the pressure exerted by the operator on the thrust surface 25 makes it possible to further engage the connector 1 in the mating connector 2. The connector 1 is thus engaged in the mating connector 2 until the ramps 40 interfere with the activation surface 41 (see
Furthermore, during this movement, the free end 35 of the latch 7 is placed in a protective cavity 50 made in the locking device 5. In this protective cavity 50, the free end 35 of the latch 7 is protected by a roof 51 (see
In this embodiment, the locking arm 24 is inserted and protected under the skirt 54 of the mating connector 2, when the connector 1 and the mating connector 2 are in the final coupling position.
In order to disconnect the connector 1 and the mating connector 2, the operator pulls on the traction wings 26 of the locking device 5 (see arrows in
Another embodiment of a set of connectors is shown in
The sequence of coupling and uncoupling the connector 1 and the mating connector 2 of the set of connectors according to this second embodiment is described below.
The locking device 5 is mounted on the housing 3 of the connector 1 in an identical way to the description given in relation to the first embodiment. Therefore, the description of this mounting will not be repeated.
The connector 1 provided with the locking device 5 is disposed facing the mating connector 2, then the front end of the connector 1 is introduced into the opening in the coupling face 44 of the mating connector 2. Since the locking device 5 is blocked in the pre-locking position on the housing 3 by the cooperation of the stop surfaces 32 with the blocking surfaces 36, the pressure exerted by the operator on the thrust surface 25 makes it possible to further engage the connector 1 in the mating connector 2. The connector 1 is thus engaged in the mating connector 2 until the ramps 34 interfere with the activation surface 41 (see
Furthermore, during this movement, the free end 35 of the latch 7 is placed in a protective cavity 50 made in the locking device 5. In this protective cavity 50, the free end 35 of the latch 7 is protected by a roof 51 such that the free end 35 of the latch 7 is more difficult to access and cannot be accidentally lowered (which could unlock the connector 1 and the mating connector 2 by deactivation of the primary locking). In addition, in this protective cavity 50, the free end 35 of the latch 7 is kept lifted by a support surface 52 so as to support the latch 7 in its locked position. In this locked position, the latch 7 is deflected little if at all. By virtue of this support surface 52, the locking device 5 keeps the locking surfaces 42 behind the blocking face 49 of the bar 47, in order to lock the fully coupled connector 1 and mating connector 2, and ensures secondary locking of the connector 1 and the mating connector 2.
In order to disconnect the connector 1 and the mating connector 2, the operator pulls on a lip 58 situated on the actuating portion 22 of the locking device 5. The locking device 5 is then moved from its locking position towards its pre-locking position. During this movement of the locking device 5, the locking lugs 29, by virtue of their ramps, force the retaining legs 23 to flex towards one another. In parallel, the free end 31 of the locking arm 24 is guided upwards by inclined guide surfaces 60 situated on the latch 7. The free end 31 of the locking arm 24 thus passes over the teeth 37, and then over the bar 47 (see
The preceding description is exemplary rather than limiting in nature. Variations and modifications to the disclosed examples may become apparent to those skilled in the art that do not necessarily depart from the essence of this invention. The scope of legal protection given to this invention can only be determined by studying the following claims.
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3 016 213 | Oct 2014 | EP |
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Entry |
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Chinese Office Action for Chinese Application No. 202010596832 dated Jul. 30, 2021. |
French Search Report for Application No. FR1907214 dated May 25, 2020. |
Number | Date | Country | |
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20200412052 A1 | Dec 2020 | US |