Set of panels

Abstract
A set of panels including first and second panels. The first and second panels respectively include first and second edges. The first edge includes a locking strip with a locking element configured to cooperate with a locking groove at the second edge for locking the first edge to the second edge. The locking element includes a first locking surface at a first angle from a plane parallel to the first panel surface and the locking groove includes a second locking surface at a second angle from a plane parallel to the third panel surface. The first angle is different from the second angle such that the first locking surface converges towards the second locking surface at a cooperation part in a locked position. The first locking surface cooperates with the second locking surface at the cooperation part.
Description
CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims the benefit of European Application No. 19199250.2, filed on Sep. 24, 2019. The entire contents of European Application No. 19199250.2 are hereby incorporated herein by reference in their entirety.


TECHNICAL FIELD

Embodiments of the present disclosure relates to panels, such as floorboards, which are configured to be locked together by a vertical displacement.


BACKGROUND

Panels are known that are configured to be assembled by a vertical displacement and to be locked together in a vertical direction and in a horizontal direction. Such panels are disclosed in, e.g., WO2018/063047 and WO2014/209213. A tongue and groove connection locks a first edge of a first panel to a second edge of the second panel in a second direction. The first edge and the second edge furthermore comprise a locking element configured to cooperate with a locking groove for locking in a first direction, which is perpendicular to the second direction.


Embodiments of the present disclosure address a need to provide an easier assembling and/or an increased locking strength of the panels.


SUMMARY

It is an object of at least certain embodiments of the present disclosure to provide an improvement over the above described techniques and known art.


A further object of at least certain embodiments of the present disclosure is to facilitate assembling of panels configured to be assembled by a vertical displacement and locked together in the vertical direction and the horizontal direction.


Another object of at least certain embodiment of the present disclosure is to increase the locking strength by preventing or at least decreasing damage of edges of the panels, particularly parts of the edges that have a locking function. The locking strength may also be increased by an improved configuration of locking surfaces at the edges of the panels.


At least some of these and other objects and advantages that may be apparent from the description have been achieved by a first aspect of the disclosure including a set of panels comprising a first panel and a second panel, wherein the first panel comprising a first edge, a first panel surface and a second opposite panel surface and the second panel comprises a second edge, a third panel surface and an opposite fourth panel surface. The first edge comprises a locking strip with a locking element configured to cooperate with a locking groove at the second edge of the second panel for locking the first edge to the second edge in a first direction which is parallel to the first panel surface. The first edge is configured to be assembled to the second edge by a displacement of the second edge relative the first edge in an assembly direction, which is perpendicular to the first panel surface, to obtain a locked position of the first edge and the second edge. The locking element comprises a first locking surface at a first angle from a plane parallel to the first panel surface and the locking groove comprises a second locking surface at a second angle from a plane parallel to the third panel surface. The first angle is different from the second angle such that the first locking surface converges towards the second locking surface at a cooperation part in the locked position. The first locking surface cooperates with the second locking surface at the cooperation part for the locking in the first direction.


The converging locking surfaces may have the effect that a load in the first direction, e.g. from a force pulling apart the panels, is absorbed at a part with a shorter moment arm. A shorter moment arm may have the advantage that the locking strength is increased.


The converging locking surfaces may have the effect that the area of contact between the first and the second locking surface is decreased during assembling. The decreased area of contact during assembling may have the advantage that the friction during assembling is decreased and the assembling is facilitated.


The locking element may comprise a first guiding surface at an outer surface and the locking groove may comprise a second guiding surface at an opening of the locking groove. The first guiding surface is configured to cooperate with the second guiding surface during assembling to guide the locking element into the locking groove.


The size of the first guiding surface may be greater than the size of the second guiding surface which may have the effect that the guiding is improved.


The first guiding surface may comprise an essentially planar surface.


The second guiding surface may have a rounded shape.


A ratio between a length of the planar surface and a radius of the rounded shape may be in the range of about 1 to about 5, or about 2 to about 4, or about 3.


The cooperation part may be closer to a strip surface of the locking strip than to an outer surface of the locking element.


There may be a space between the first locking surface and the second locking surface in the locked position, wherein the space is located between the cooperation part and an outer surface of the locking element.


An outer part of the locking element may be damaged during the assembling if the panel material is brittle or comprises imperfections. The space may have the advantage that it allows a desired locked position to be reached even in an event that an outer part of the locking element is damaged.


The difference between the first angle and the second angle may be in the range of about 5° to about 15°, or in the range of about 5° to about 10°, or about 7°.


The cooperation part may be positioned at a first distance from a strip surface of the locking strip, wherein an outer surface of the locking element is positioned at a second distance from a strip surface of the locking strip, and wherein a ratio between the first distance and the second distance is in the range of about 0.03 to about 0.3, or in the range of about 0.1 to about 0.2, 03, or about 0.15.


The first edge or the second edge may comprise a tongue which is configured to cooperate with a tongue groove at the other of the first edge or the second edge for a locking in a second direction which is perpendicular to the first direction.


The tongue may be a flexible tongue which is located in an insertion groove at the first edge or the second edge.


The first angle may be in the range of about 90° to about 145°, or in the range of about 100° to about 135°, or in the range of about 110° to about 125°, or about 120° and wherein the second angle may be in the range of about 80° to about 135°, or in the range of about 100° to about 115°, or about 110°.


The locking surface and second locking surface may be configured for a locking in a second direction which is perpendicular to the first direction.


The first angle may be in the range of about 70° to about 90°, or in the range of about 80° to about 89°, or in the range of about 85° to about 89°, and the second angle may be in the range of about 75° to about 85°, or in the range of about 80° to about 85°.


The panels may comprise a polymer material or a wood based material.


The distance between the first panel surface and the second panel surface may be in the range of about 3 mm to about 15 mm, or in the range of about 5 mm to about 8 mm.


A distance between the third panel surface and the fourth panel surface may be in the range of about 3 mm to about 15 mm, or in the range of about 5 mm to about 8 mm.


The first panel surface and the third panel surface may comprise a decorative surface.


The assembling may comprise a displacement in the horizontal direction.


The first and the second panel may be of a rectangular shape.


The first and the second panel may be building panels, such as floor panels, wall panels or ceiling panels.


The first edge and the second edge may be short edges of the first and the second panel.


The assembling may also comprise an angling motion along a long side of the first and/or the second panel. The angling motion may at the same time connect the long side of the first and/or the second panel to a side of a third panel by a mechanical locking device.


The first panel and the second panel may be resilient panels. The resilient panels may comprise a core comprising thermoplastic material. The thermoplastic material may be foamed.


The thermoplastic material may comprise polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or a combination thereof. The core may be formed of several layers.


The first panel and the second panel may comprise a decorative layer, such as a decorative foil comprising a thermoplastic material. The thermoplastic material of the decorative layer may be or comprise polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or a combination thereof. The decorative foil is preferably printed, for example by direct printing, rotogravure, or digital printing.


The first panel and the second panel may comprise a wear layer such as a film or foil. The wear layer may comprise thermoplastic material. The thermoplastic material may be polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or a combination thereof.


Embodiments of the disclosure may be particularly advantageous for panels comprising locking surfaces with higher friction.


The first and the second panel may comprise a wood-based core, such as HDF, MDF or plywood.





BRIEF DESCRIPTION OF THE DRAWINGS

These and other aspects, features and advantages of which embodiments of the disclosure are capable of, will be apparent and elucidated from the following description of embodiments of the present disclosure, reference being made to the accompanying drawings, in which



FIGS. 1A-1C show illustrative embodiments of the set of panels in a locked position.



FIG. 2A shows the illustrative embodiment in FIG. 1A during assembling.



FIG. 2B shows the illustrative embodiment in FIG. 1B during assembling.



FIGS. 3A-3B show the illustrative embodiment of FIG. 1B before assembling.



FIGS. 4A-4B show the illustrative embodiment of FIG. 1A before assembling



FIG. 5 shows an enlargement of the locking element, the locking strip and the locking groove of the illustrative embodiments of FIGS. 1B, 1C and 7.



FIG. 6 shows an enlargement of the locking element, the locking strip and the locking groove of the illustrative embodiment of FIG. 1A.



FIG. 7 shows an illustrative embodiment of the set of panels in a locked position.





DESCRIPTION OF EMBODIMENTS

Specific embodiments of the disclosure will now be described with reference to the accompanying drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. The terminology used in the detailed description of the embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.


Embodiments of the set of panels are according to the disclosure are shown in a locked position in FIG. 1A-1C and 7. The set of panels comprises a first panel 1 and a second panel 2, wherein the first panel 1 comprises a first edge 17, a first panel surface 15 and a second opposite panel surface 16, and wherein the second panel 2 comprises a second edge 18, a third panel surface 13 and an opposite fourth panel surface 14. The first edge 17 comprises a locking strip 19 with a locking element 5 configured to cooperate with a locking groove 4 at the second edge 18 of the second panel 2 for locking the first edge 17 to the second edge 18 in a first direction 12 which is parallel to the first panel surface 15. The first edge 17 is configured to be assembled to the second edge 18 by a displacement of the second edge 18 relative the first edge 17 in an assembly direction 10, which is perpendicular to the first panel surface 15, to obtain a locked position of the first edge 17 and the second edge 18


As shown for example in FIGS. 3A and 3B, the locking element 5 comprises a first locking surface 31 at a first angle 101 from a plane parallel to the first panel surface 15 and the locking groove 4 comprises a second locking surface 32 at a second angle 102 from a plane parallel to the third panel surface 13. The first angle 101 is different from the second angle 102 such that the first locking surface 31 converges towards the second locking surface 32 at a cooperation part 104 (see, e.g., FIGS. 5 and 6) in the locked position, and that the first locking surface 31 cooperates with the second locking surface 32 at the cooperation part 104 for the locking in the first direction 12. In illustrative embodiments, the cooperation part 104 is a point of intersection of the first locking surface 31 and the second locking surface 32. The converging locking surfaces may have the effect that a load in the first direction 12, e.g. from a force pulling apart the panels, is absorbed at a part with a shorter moment arm. A shorter moment arm may have the advantage that the locking strength is increased.


The converging locking surfaces may have the effect that the area of contact between the first and the second locking surface is decreased during assembling. The decreased area of contact during assembling may have the advantage that the friction during assembling is decreased and the assembling is facilitated.



FIG. 5 shows an enlargement of the locking element 5, the locking strip 19 and the locking groove 4 of the embodiments of FIGS. 1B, 1C and 7.



FIG. 6 shows an enlargement of the locking element 5, the locking strip 19 and the locking groove 4 of the embodiment of FIG. 1A.



FIGS. 5 and 6 show embodiments comprising a cooperation part 104 which is closer to a strip surface 36 of the locking strip 19 than to an outer surface 7 of the locking element 5.


The outer surface 7 may be an outermost surface of the locking element 5. For example, in FIG. 5, the outer surface 7 may be an uppermost surface of the locking element 5.


The illustrative embodiments of FIGS. 5 and 6 comprise a space 115 between the first locking surface 31 and the second locking surface 32. The space is located between the cooperation part 104 and an outer surface 7 of the locking element 5.


The difference 103 between the first angle 101 and the second angle 102 may be in the range of about 2° to about 15°, or in the range of about 5° to about 10°, or in the range of about 5° to about 7°, or about 7. If the difference is smaller than 2° the space 115 may be too small to accommodate dust or particles from parts of the panels that are damaged during assembling or transportation. A greater difference, e.g. greater than 5°, may be an advantage since it allows lower production tolerances. A difference greater than 15° may be a disadvantage since it may result in a weak edge at the opening of the locking groove 4 at the second guiding surface 22.


It shall be understood that the term “about” includes a margin for a measurement error of 1°.


The cooperation part 104 is positioned at a first distance 113 from a strip surface 36 of the locking strip 19, wherein an outer surface 7 of the locking element 5 is positioned at a second distance 114 from a strip surface 36 of the locking strip 19, and wherein a ratio between the first distance 114 and the second distance 114 may be in the range of about 0.03 to about 0.3, or in the range of about 0.1 to about 0.2, about 0.3, or about 0.15. A short first distance has the advantage of a shorter moment arm. The second distance may be long enough to allow for the first guiding 20 surface and to reduce the risk that the locking element slides out from the locking groove when a high load is applied to the panels which may cause the locking strip to bend away from the locking groove.



FIGS. 1A-1C show that the first edge 17 or the second edge 18 may comprise a tongue 3 which is configured to cooperate with a tongue groove 6 at the other of the first edge 17 or the second edge 18 for a locking in a second direction 11 which is perpendicular to the first direction 12. FIG. 1A shows an embodiment comprising an embodiment of the tongue 3, which is a flexible tongue located in an insertion groove. The insertion groove may be located at the first edge 17 or at the second edge 18. FIGS. 1B-1C shows an embodiment comprising an embodiment of the tongue 3 which may be formed, e.g. by mechanically cutting, of a material of the panels.


Embodiments which comprise a tongue 3 at the first or the second edge and tongue groove 6 at the other of the first edge 17 or the second edge 18 for a locking in a second direction 11 may comprise an embodiment of the first angle 101 which may be in the range of about 90° to about 145°, or in the range of about 100° to about 135°, or in the range of about 110° to about 125°, or about 120° and an embodiment of the second angle 102 which may in the range of about 80° to about 135°, or in the range of about 100° to about 115°, or about 110°.


As shown for example in FIG. 5, the embodiments shown in FIGS. 1B-1C and FIG. 7 comprise a first locking surface 31 and a second locking surface 32 which are configured for a locking in a second direction 11 perpendicular to the first direction 12. Embodiments of the first angle 101 may be in the range of about 70° to about 90°, or in the range of about 80° to about 89°, or in the range of about 85° to about 89°, and embodiments of the second angle 102 may be in the range of about 75° to about 85°, or in the range of about 80° to about 85°.



FIG. 2A shows the embodiment shown in FIG. 1A during an illustrative assembling. The second edge 18 of the second panel 2 is being displaced in an assembly direction 10 relative of the first edge 17 of the first panel 1 to obtain a locked position of the first edge and the second edge. The assembly direction 10 may be perpendicular to the first panel surface 15. FIGS. 4A-4B show the embodiment before assembling.


The flexible tongue may be compressed and/or displaced, during the assembling, in a direction 112 toward a bottom 9 of the insertion groove 8. The flexible tongue is configured to spring back when the first edge 17 and the second edge 18 have reached the locked position.



FIG. 2B shows the embodiment shown in FIG. 1A during an embodiment of the assembling. The embodiments shown in FIGS. 1C and 7 may be assembled with the same method or a similar method. The second edge 18 of the second panel 2 is being displaced in an assembly direction 10 relative the first edge 17 of the first panel 1 to obtain a locked position of the first edge and the second edge. The assembly direction 10 may be perpendicular to the first panel surface 15. FIGS. 3A-3B show the embodiment before assembling.


The locking element 5 may comprise a first guiding surface 20 at an outer surface and the locking groove 4 may comprise a second guiding surface 22 at an opening of the locking groove 4. The first guiding surface 20 is configured to cooperate with the second guiding surface 22 during assembling to guide the locking element 5 into the locking groove 4.



FIG. 5 shows that the size of the first guiding surface 20 may be greater than the size of the second guiding surface 22 which may have the effect that the guiding is improved.


The first guiding surface 20 may comprise an essentially planar surface. A planar surface can provide a greater guiding length.


The second guiding surface 22 may have a rounded shape. The rounded shape can provide a smaller contact surface between the first guiding surface 20 and the second guiding surface 22 during the assembling which may decrease the friction.


As shown for example in FIG. 5, a ratio between a length 21 of the planar surface and a radius R1 of the rounded shape of the second guiding surface 22 may be in the range of about 2 to about 5, or about 3 to about 4. The ratio mentioned above can be large enough to allow for an effective guiding over a relative great guiding length but not too large which may result in a sharp edge at the second guiding surface 22 which may break during assembling or transportation.


A transition surface between the first locking surface 31 and the strip surface 36 may have a rounded shape. The transition surface may comprise a transition radius R2. The transition radius R2 may be greater than the radius R1 of the rounded shape of the second guiding surface which may have the effect that the locking strength is increased and cracks may be avoided at the transition surface during assembling and when a load in the first direction, e.g., from a force pulling apart the panels, is applied.


A relatively smaller radius R1 of the of the rounded shape of the second guiding surface also has the effect that the cooperation part 104 is positioned closer to the strip surface 36 of the locking strip 19 which may have the effect that when a load is applied in the first direction, e.g., from a force pulling apart the panels, the load is absorbed at a part with a shorter moment arm. A shorter moment arm may have the advantage that the locking strength is increased.


The locking element 5 may be turned away in a direction 111 from the first edge 17 during the vertical displacement, and may spring back when the first edge and the second edge has reached the locked position.


As shown for example in FIG. 2B, a side of the locking strip 19 at the second panel surface 16 may comprise a space 41, such as a recess or bevel, under the locking element 5 which may facilitate turning of the locking 5 during the assembling.


The second edge 18 may be provided with a calibrating groove 25 adjacent said locking groove 4. The calibrating groove 25 may compensate for floorboards having different thickness, especially any difference in thickness at the edges of the floorboards. The calibrating groove allows that the second edge may be pushed towards a sub-floor on which the floorboards are arranged. The calibrating groove 25 shown in FIG. 2B is of a rectangular shape, however the calibrating groove may have other shapes such as a bevel.


The assembling shown in FIG. 2A-2B may comprise a displacement which is parallel to the first direction.


The panels 1, 2 may comprise a polymer material or a wood based material.


As shown for example in FIG. 3A, a distance 116 between the first panel surface 15 and the second panel surface 16 may be in the range of about 3 mm to about 15 mm, or in the range of about 5 mm to about 8 mm.


As shown for example in FIG. 3B, a distance 117 between the third panel surface 13 and the fourth panel surface 14 may be in the range of about 3 mm to about 15 mm, or in the range of about 5 mm to about 8 mm.


The locking strip 19 may protrude beyond a first joint surface 37, at the first edge 17, which is adjacent the first panel surface 15.


The second edge 18 may comprise a second joint surface 38 which is adjacent the third panel surface 13.


The first joint surface 37 may be configured to cooperate with the second joint surface 38 for a locking in a direction which is opposite to the first direction 12.


An edge surface 35 at the second edge may be configured to cooperate with the strip surface 36 for a locking in a direction which is opposite to the first direction 11. The edge surface may be positioned on the same side of the second edge 18 as the fourth panel surface 14.


The first locking surface 31 and/or the second locking surface 32 may be essentially plane surfaces.


The first panel surface 15 and the third panel surface 13 may comprises a decorative surface.


The first and the second panel may be building panels, such as floor panels, wall panels or ceiling panels.


The first and the second panel may be of a rectangular shape.


The first and the second panel may be building panels, such as floor panels, wall panels or ceiling panels.


The first edge and the second edge may be short edges of the first and the second panel.


The assembling may also comprise an angling motion along a long side of the first and or the second panel.


The embodiments described above may be resilient panels. The resilient panels may comprise a core comprising thermoplastic material. The thermoplastic material may be foamed.


The thermoplastic material may comprise polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or a combination thereof. The core may be formed of several layers.


The embodiments described above may comprise a decorative layer, such as a decorative foil comprising a thermoplastic material. The thermoplastic material of the decorative layer may be or comprise polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or a combination thereof. The decorative foil is preferably printed, for example by direct printing, rotogravure, or digital printing.


The embodiments described above may comprise a wear layer such as a film or foil. The wear layer may comprise thermoplastic material. The thermoplastic material may be polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or a combination thereof.


The embodiments described above may comprise a wood base core, such as HDF, MDF or plywood.


Further embodiments of the disclosure are described below.


1. A set of panels comprising a first panel (1) and a second panel (2), wherein the first panel (1) comprising a first edge (17), a first panel surface (15) and a second opposite panel surface (16) and the second panel (2) comprises a second edge (18), a third panel surface (13) and an opposite fourth panel surface (14),


wherein the first edge (17) comprises a locking strip (19) with a locking element (5) configured to cooperate with a locking groove (4) at the second edge (18) of the second panel (2) for locking the first edge (17) to the second edge (18) in a first direction (12) which is parallel to the first panel surface (15),


wherein the first edge (17) is configured to be assembled to the second edge by a displacement of the second edge (18) relative the first edge (17) in an assembly direction (10), which is perpendicular to the first panel surface (15), to obtain a locked position of the first edge (17) and the second edge (18)


wherein the locking element (5) comprises a first locking surface (31) at a first angle (101) from a plane parallel to the first panel surface (15) and the locking groove comprises a second locking surface (32) at a second angle (102) from a plane parallel to the third panel surface (13), wherein the first angle (101) is different from the second angle (102) such that the first locking surface (31) converges towards the second locking surface (32) at a cooperation part (104) in the locked position, and the first locking surface (31) cooperates with the second locking surface (32) at the cooperation part (104) for the locking in the first direction (12).


2. The set of panels as described in embodiment 1, wherein the cooperation part (104) is closer to a strip surface (36) of the locking strip (19) than to an outer surface (7) of the locking element (5).


3. The set of panels as described in embodiment 1 or 2, wherein there is a space 115 between the first locking surface (31) and the second locking surface (32) in the locked position, wherein the space is located between the cooperation part (104) and an outer surface (7) of the locking element (5).


4. The set of panels as described in any one of the embodiments 1-3, wherein the difference (103) between the first angle (101) and the second angle (102) is in the range of about 2° to about 15°, or in the range of about 5° to about 10°, or in the range of about 5° to about 7°, or about 7.


5. The set of panels as described in any one of the embodiments 1-4, wherein the cooperation part (104) is positioned at a first distance (113) from a strip surface (36) of the locking strip (19), wherein an outer surface (7) of the locking element (5) is positioned at a second distance (114) from a strip surface (36) of the locking strip (19), and wherein a ratio between the first distance (113) and the second distance (114) is in the range of about 0.03 to about 0.3, or in the range of about 0.1 to about 0.2, 03, or about 0.15.


6. The set of panels as described in any one of the embodiments 1-5, wherein one of the first edge (17) or the second edge (18) comprises a tongue (3) which is configured to cooperate with a tongue groove (6) at the other one of the first edge (17) or the second edge (18) for a locking in a second direction (11) which is perpendicular to the first direction (12).


7. The set of panels as described in embodiments 6, wherein the tongue (3) is a flexible tongue which is located in an insertion groove at the one of the first edge (17) or the second edge (18).


8. The set of panels as described in embodiment 6 or 7, wherein the first angle (101) is in the range of about 90° to about °145, or in the range of about 100° to about 135°, or in the range of about 110° to about 125°, or about 120° and


wherein the second angle (102) is in the range of about 80° to about 135°, or in the range of about 100° to about 115°, or about 110°.


9. The set of panels as described in any one of the embodiments 1-8, wherein the first locking surface (31) and the second locking surface (32) are configured for a locking in a second direction (11) which is perpendicular to the first direction (12).


10. The set of panels as described in embodiments 9, wherein the first angle (101) is in the range of about 70° to about 90°, or in the range of about 80° to about 89°, or in the range of about 85° to about 89°, and


wherein the second angle (102) is in the range of about 75° to about 85°, or in the range of about 80° to about 85°.


11. The set of panels as described in any one of the embodiments 1-10, wherein panels comprise a polymer material or a wood based material.


12. The set of panels as described in any one of the embodiments 1-11, wherein a distance between the first panel surface (15) and the second panel surface (16) is in the range of about 3 mm to about 15 mm, or in the range of about 5 mm to about 8 mm.


13. The set of panels as described in any one of the embodiments 1-12, wherein a distance between the third panel surface (13) and the fourth panel surface (14) is in the range of about 3 mm to about 15 mm, or in the range of about 5 mm to about 8 mm.


14. The set of panels as described in any one of the embodiments 1-13, wherein the first panel surface (15) and the third panel surface (13) comprise a decorative surface.


15. The set of panels as described in any one of the embodiments 1-14, wherein the first and the second panel are building panels, such as floor panels, wall panels or ceiling panels.


16. The set of panels as claimed in any one of the claims 1-15, wherein the locking element (5) comprise a first guiding surface (20) at an outer surface and the locking groove (4) comprises a second guiding surface (22) at an opening of the locking groove (4), wherein the first guiding surface (20) is configured to cooperate with the second guiding surface (22) during assembling to guide the locking element (5) into the locking groove (4).


17. The set of panels as claimed in claim 16, wherein the size of the first guiding surface (20) is greater than the size of the second guiding surface (22).


18. The set of panels as claimed in claim 16 or 17, wherein the first guiding surface (20) comprises an essentially planar surface.


19. The set of panels as claimed in any one of the claims 16-18, wherein the second guiding surface (22) has a rounded shape.


20. The set of panels as claimed in claim 16 or 17, wherein the first guiding surface (20) comprises an essentially planar surface and the second guiding surface (22) has a rounded shape, wherein a ratio between a length (21) of the planar surface and a radius (R1) of the rounded shape of the second guiding surface is in the range of about 1 to about 5, or about 2 to about 4, or about 3.

Claims
  • 1. A set of panels comprising a first panel and a second panel, wherein the first panel comprises a first edge, a first panel surface and a second opposite panel surface, and the second panel comprises a second edge, a third panel surface and an opposite fourth panel surface, wherein the first edge comprises a locking strip with a locking element configured to cooperate with a locking groove at the second edge of the second panel for locking the first edge to the second edge in a first direction which is parallel to the first panel surface,wherein the first edge is configured to be assembled to the second edge by a displacement of the second edge relative the first edge in an assembly direction, which is perpendicular to the first panel surface, to obtain a locked position of the first edge and the second edge,wherein the locking element comprises a first locking surface at a first angle from a first plane parallel to the first panel surface and the locking groove comprises a second locking surface at a second angle from a second plane parallel to the third panel surface,wherein the first angle is different from the second angle such that the first locking surface converges towards the second locking surface at a cooperation part in the locked position,wherein the first locking surface cooperates with the second locking surface at the cooperation part for the locking in the first direction,wherein the difference between the first angle and the second angle is in the range of about 5° to about 15°,wherein the first locking surface defines a third plane extending at the first angle,wherein the cooperation part includes an upper side and a lower side, andwherein an outer surface portion of the locking groove (i) converges toward the third plane from the upper side of the cooperation part, (ii) converges toward the third plane from the lower side of the cooperation part, and (iii) is confined to a single side of the third plane.
  • 2. The set of panels as claimed in claim 1, wherein the cooperation part is closer to a strip surface of the locking strip than to an outer surface of the locking element.
  • 3. The set of panels as claimed in claim 1, further comprising a space between the first locking surface and the second locking surface in the locked position, wherein the space is located between the cooperation part and an outer surface of the locking element.
  • 4. The set of panels as claimed in claim 1, wherein the locking element comprises a first guiding surface at a part of the outer surface portion and the locking groove comprises a second guiding surface at an opening of the locking groove, wherein the first guiding surface is configured to cooperate with the second guiding surface during assembling to guide the locking element into the locking groove.
  • 5. The set of panels as claimed in claim 1, wherein the cooperation part is positioned at a first distance from a strip surface of the locking strip, wherein an outer surface of the locking element is positioned at a second distance from a strip surface of the locking strip, and wherein a ratio between the first distance and the second distance is in the range of about 0.03 to about 0.3.
  • 6. The set of panels as claimed in claim 1, wherein one of the first edge or the second edge comprises a tongue which is configured to cooperate with a tongue groove at the other one of the first edge or the second edge for a locking in a second direction which is perpendicular to the first direction.
  • 7. The set of panels as claimed in claim 6, wherein the tongue is a flexible tongue which is located in an insertion groove at the one of the first edge or the second edge.
  • 8. The set of panels as claimed in claim 6, wherein the first angle is in the range of about 90° to about ° 145, and wherein the second angle is in the range of about 80° to about 135°.
  • 9. The set of panels as claimed in claim 1, wherein the first locking surface and the second locking surface are configured for a locking in a second direction which is perpendicular to the first direction.
  • 10. The set of panels as claimed in claim 9, wherein the first angle is in the range of about 70° to about 90°, and wherein the second angle is in the range of about 75° to about 85°.
  • 11. The set of panels as claimed in claim 1, wherein panels comprise a polymer material or a wood based material.
  • 12. The set of panels as claimed in claim 1, wherein a distance between the first panel surface and the second panel surface is in the range of about 3 mm to about 15 mm.
  • 13. The set of panels as claimed in claim 1, wherein a distance between the third panel surface and the fourth panel surface is in the range of about 3 mm to about 15 mm.
  • 14. The set of panels as claimed in claim 1, wherein the first panel surface and the third panel surface comprise a decorative surface.
  • 15. The set of panels as claimed in claim 1, wherein the first and second panels are building panels, including at least one of: a floor panel, a wall panel or a ceiling panel.
Priority Claims (1)
Number Date Country Kind
19199250 Sep 2019 EP regional
US Referenced Citations (334)
Number Name Date Kind
7051486 Pervan May 2006 B2
7454875 Pervan et al. Nov 2008 B2
7584583 Bergelin et al. Sep 2009 B2
7634884 Pervan Dec 2009 B2
7637068 Pervan Dec 2009 B2
7677005 Pervan Mar 2010 B2
7721503 Pervan et al. May 2010 B2
7757452 Pervan Jul 2010 B2
7802411 Pervan Sep 2010 B2
7841144 Pervan et al. Nov 2010 B2
7841145 Pervan et al. Nov 2010 B2
7841150 Pervan Nov 2010 B2
7861482 Pervan et al. Jan 2011 B2
7866110 Pervan Jan 2011 B2
7908815 Pervan et al. Mar 2011 B2
7930862 Bergelin et al. Apr 2011 B2
7980041 Pervan Jul 2011 B2
8033074 Pervan Oct 2011 B2
8042311 Pervan Oct 2011 B2
8061104 Pervan Nov 2011 B2
8079196 Pervan Dec 2011 B2
8112967 Pervan et al. Feb 2012 B2
8171692 Pervan May 2012 B2
8181416 Pervan et al. May 2012 B2
8234830 Pervan et al. Aug 2012 B2
8281549 Du Oct 2012 B2
8341914 Pervan et al. Jan 2013 B2
8341915 Pervan et al. Jan 2013 B2
8353140 Pervan Jan 2013 B2
8359805 Pervan et al. Jan 2013 B2
8365499 Nilsson et al. Feb 2013 B2
8381477 Pervan et al. Feb 2013 B2
8387327 Pervan Mar 2013 B2
8448402 Pervan et al. May 2013 B2
8499521 Pervan Aug 2013 B2
8505257 Boo et al. Aug 2013 B2
8528289 Pervan et al. Sep 2013 B2
8544230 Pervan Oct 2013 B2
8544234 Pervan Oct 2013 B2
8572922 Pervan Nov 2013 B2
8596013 Boo Dec 2013 B2
8627862 Pervan et al. Jan 2014 B2
8640424 Pervan et al. Feb 2014 B2
8650826 Pervan et al. Feb 2014 B2
8677714 Pervan Mar 2014 B2
8689512 Pervan Apr 2014 B2
8707650 Pervan Apr 2014 B2
8713886 Boo et al. May 2014 B2
8733065 Pervan May 2014 B2
8733410 Pervan May 2014 B2
8745952 Perra Jun 2014 B2
8756899 Nilsson et al. Jun 2014 B2
8763341 Pervan Jul 2014 B2
8769905 Pervan Jul 2014 B2
8776473 Pervan et al. Jul 2014 B2
8806832 Kell Aug 2014 B2
8844236 Pervan et al. Sep 2014 B2
8857126 Pervan et al. Oct 2014 B2
8869485 Pervan Oct 2014 B2
8898988 Pervan Dec 2014 B2
8925274 Pervan et al. Jan 2015 B2
8959866 Pervan Feb 2015 B2
8973331 Boo Mar 2015 B2
8978336 Perra Mar 2015 B2
9027306 Pervan May 2015 B2
9051738 Pervan et al. Jun 2015 B2
9068360 Pervan Jun 2015 B2
9091077 Boo Jul 2015 B2
9103126 Kell Aug 2015 B2
9109366 Schulte Aug 2015 B2
9194134 Nygren et al. Nov 2015 B2
9212492 Pervan et al. Dec 2015 B2
9216541 Boo et al. Dec 2015 B2
9238917 Pervan et al. Jan 2016 B2
9249581 Nilsson et al. Feb 2016 B2
9284737 Pervan et al. Mar 2016 B2
9309679 Pervan et al. Apr 2016 B2
9316002 Boo Apr 2016 B2
9340974 Pervan et al. May 2016 B2
9347469 Pervan May 2016 B2
9359774 Pervan Jun 2016 B2
9366036 Pervan Jun 2016 B2
9376821 Pervan Jun 2016 B2
9382716 Pervan et al. Jul 2016 B2
9388584 Pervan et al. Jul 2016 B2
9428919 Pervan et al. Aug 2016 B2
9453347 Pervan Sep 2016 B2
9458634 Derelov Oct 2016 B2
9482012 Nygren et al. Nov 2016 B2
9540826 Pervan et al. Jan 2017 B2
9663940 Boo May 2017 B2
9725912 Pervan Aug 2017 B2
9771723 Pervan Sep 2017 B2
9777487 Pervan et al. Oct 2017 B2
9803374 Pervan Oct 2017 B2
9803375 Pervan Oct 2017 B2
9856656 Pervan Jan 2018 B2
9874027 Pervan Jan 2018 B2
9945130 Nygren et al. Apr 2018 B2
9951526 Boo et al. Apr 2018 B2
10000935 Kell Jun 2018 B2
10006210 Pervan et al. Jun 2018 B2
10017948 Boo Jul 2018 B2
10047527 Nilsson et al. Aug 2018 B2
10113319 Pervan Oct 2018 B2
10125488 Boo Nov 2018 B2
10138636 Pervan Nov 2018 B2
10161139 Pervan Dec 2018 B2
10180005 Pervan et al. Jan 2019 B2
10214915 Pervan et al. Feb 2019 B2
10214917 Pervan Feb 2019 B2
10240348 Pervan et al. Mar 2019 B2
10240349 Pervan et al. Mar 2019 B2
10246883 Derelöv Apr 2019 B2
10280627 De Rick May 2019 B2
10352049 Boo Jul 2019 B2
10358830 Pervan Jul 2019 B2
10378217 Pervan Aug 2019 B2
10458125 Pervan Oct 2019 B2
10480196 Boo Nov 2019 B2
10519676 Pervan Dec 2019 B2
10526792 Pervan et al. Jan 2020 B2
10526793 Nilsson et al. Jan 2020 B2
10538922 Pervan Jan 2020 B2
10570625 Pervan Feb 2020 B2
10640989 Pervan May 2020 B2
10655339 Pervan May 2020 B2
10669723 Pervan et al. Jun 2020 B2
10724251 Kell Jul 2020 B2
10731358 Pervan Aug 2020 B2
10794065 Boo Oct 2020 B2
10828798 Fransson Nov 2020 B2
10933592 Blomgren et al. Mar 2021 B2
10934721 Pervan et al. Mar 2021 B2
10947741 Boucke Mar 2021 B2
10953566 Fransson et al. Mar 2021 B2
10968639 Pervan et al. Apr 2021 B2
10975577 Pervan et al. Apr 2021 B2
10995501 Pervan May 2021 B2
11015351 De Rick May 2021 B2
11045933 Fransson et al. Jun 2021 B2
11053691 Pervan Jul 2021 B2
11053692 Pervan Jul 2021 B2
11060302 Ylikangas et al. Jul 2021 B2
11066835 Boo Jul 2021 B2
11078673 Pervan et al. Aug 2021 B2
11091920 Kell Aug 2021 B2
11174646 Pervan Nov 2021 B2
11193283 Pervan et al. Dec 2021 B2
20020007609 Pervan Jan 2002 A1
20040016196 Pervan Jan 2004 A1
20050160694 Pervan Jul 2005 A1
20050021081 Pervan Sep 2005 A1
20060070333 Pervan Apr 2006 A1
20060101769 Pervan May 2006 A1
20060236642 Pervan Oct 2006 A1
20060260254 Pervan et al. Nov 2006 A1
20080000186 Pervan et al. Jan 2008 A1
20080000187 Pervan et al. Jan 2008 A1
20080010931 Pervan et al. Jan 2008 A1
20080010937 Pervan et al. Jan 2008 A1
20080028707 Pervan Feb 2008 A1
20080034708 Pervan Feb 2008 A1
20080041008 Pervan Feb 2008 A1
20080066415 Pervan Mar 2008 A1
20080104921 Pervan et al. May 2008 A1
20080110125 Pervan May 2008 A1
20080134607 Pervan Jun 2008 A1
20080134613 Pervan Jun 2008 A1
20080134614 Pervan Jun 2008 A1
20080155930 Pervan et al. Jul 2008 A1
20080216434 Pervan Sep 2008 A1
20080216920 Pervan Sep 2008 A1
20080295432 Pervan et al. Dec 2008 A1
20090133353 Pervan May 2009 A1
20090193748 Boo et al. Aug 2009 A1
20100018147 Du Jan 2010 A1
20100293879 Pervan Nov 2010 A1
20100300031 Pervan et al. Dec 2010 A1
20100319290 Pervan Dec 2010 A1
20100319291 Pervan et al. Dec 2010 A1
20110030303 Pervan et al. Feb 2011 A1
20110041996 Pervan Feb 2011 A1
20110056167 Nilsson et al. Mar 2011 A1
20110088344 Pervan et al. Apr 2011 A1
20110088345 Pervan Apr 2011 A1
20110154763 Bergelin et al. Jun 2011 A1
20110167750 Pervan Jul 2011 A1
20110225922 Pervan et al. Sep 2011 A1
20110252733 Pervan Oct 2011 A1
20110283650 Pervan et al. Nov 2011 A1
20120017533 Pervan et al. Jan 2012 A1
20120031029 Pervan et al. Feb 2012 A1
20120036804 Pervan Feb 2012 A1
20120151865 Pervan et al. Jun 2012 A1
20120174515 Pervan Jul 2012 A1
20120174519 Schulte Jul 2012 A1
20120174520 Pervan Jul 2012 A1
20120180416 Perra Jul 2012 A1
20120279161 Håkansson et al. Nov 2012 A1
20130008117 Pervan Jan 2013 A1
20130014463 Pervan Jan 2013 A1
20130019555 Pervan Jan 2013 A1
20130042562 Pervan Feb 2013 A1
20130042563 Pervan Feb 2013 A1
20130042564 Pervan et al. Feb 2013 A1
20130042565 Pervan Feb 2013 A1
20130047536 Pervan Feb 2013 A1
20130081349 Pervan et al. Apr 2013 A1
20130111758 Nilsson et al. May 2013 A1
20130111845 Pervan May 2013 A1
20130145708 Pervan Jun 2013 A1
20130160391 Pervan Jun 2013 A1
20130232905 Pervan Sep 2013 A2
20130239508 Pervan et al. Sep 2013 A1
20130263454 Boo et al. Oct 2013 A1
20130263547 Boo Oct 2013 A1
20130318906 Pervan et al. Dec 2013 A1
20140007539 Pervan Jan 2014 A1
20140020324 Pervan Jan 2014 A1
20140033633 Kell Feb 2014 A1
20140033634 Pervan Feb 2014 A1
20140053497 Pervan et al. Feb 2014 A1
20140059966 Boo Mar 2014 A1
20140069043 Pervan Mar 2014 A1
20140069044 Wallin Mar 2014 A1
20140090335 Pervan et al. Apr 2014 A1
20140109501 Pervan Apr 2014 A1
20140109506 Pervan et al. Apr 2014 A1
20140123586 Pervan et al. May 2014 A1
20140186104 Hamberger Jul 2014 A1
20140190112 Pervan Jul 2014 A1
20140208677 Pervan et al. Jul 2014 A1
20140223852 Pervan Aug 2014 A1
20140237924 Nilsson et al. Aug 2014 A1
20140237931 Pervan Aug 2014 A1
20140250813 Nygren et al. Sep 2014 A1
20140260060 Pervan et al. Sep 2014 A1
20140305065 Pervan Oct 2014 A1
20140366476 Pervan Dec 2014 A1
20140366477 Kell Dec 2014 A1
20140373478 Pervan et al. Dec 2014 A2
20140373480 Pervan et al. Dec 2014 A1
20150000221 Boo Jan 2015 A1
20150013260 Pervan Jan 2015 A1
20150059281 Pervan Mar 2015 A1
20150089896 Pervan et al. Apr 2015 A2
20150121796 Pervan May 2015 A1
20150152644 Boo Jun 2015 A1
20150167318 Pervan Jun 2015 A1
20150211239 Pervan Jul 2015 A1
20150233125 Pervan et al. Aug 2015 A1
20150267419 Pervan Sep 2015 A1
20150300029 Pervan Oct 2015 A1
20150330088 Derelov Nov 2015 A1
20150337537 Boo Nov 2015 A1
20150368910 Kell Dec 2015 A1
20160032596 Nygren et al. Feb 2016 A1
20160060879 Pervan Mar 2016 A1
20160069088 Boo et al. Mar 2016 A1
20160076260 Pervan et al. Mar 2016 A1
20160090744 Pervan et al. Mar 2016 A1
20160108624 Nilsson et al. Apr 2016 A1
20160153200 Pervan Jun 2016 A1
20160168866 Pervan et al. Jun 2016 A1
20160186426 Boo Jun 2016 A1
20160194884 Pervan et al. Jul 2016 A1
20160201336 Pervan Jul 2016 A1
20160251859 Pervan et al. Sep 2016 A1
20160251860 Pervan Sep 2016 A1
20160281368 Pervan et al. Sep 2016 A1
20160281370 Pervan et al. Sep 2016 A1
20160326751 Pervan Nov 2016 A1
20160340913 Derelöv Nov 2016 A1
20170037641 Nygren et al. Feb 2017 A1
20170081860 Boo Mar 2017 A1
20170254096 Pervan Sep 2017 A1
20170321433 Pervan et al. Nov 2017 A1
20170362834 Pervan et al. Dec 2017 A1
20180000151 Fransson Jan 2018 A1
20180001509 Myllykangas et al. Jan 2018 A1
20180001573 Blomgren et al. Jan 2018 A1
20180002933 Pervan Jan 2018 A1
20180016783 Boo Jan 2018 A1
20180030737 Pervan Feb 2018 A1
20180030738 Pervan Feb 2018 A1
20180094441 Boo Apr 2018 A1
20180119431 Pervan et al. May 2018 A1
20180178406 Fransson et al. Jun 2018 A1
20180313093 Nilsson et al. Nov 2018 A1
20190024387 Pervan Jan 2019 A1
20190048592 Boo Feb 2019 A1
20190048596 Pervan Feb 2019 A1
20190063076 Boo et al. Feb 2019 A1
20190093370 Pervan et al. Mar 2019 A1
20190093371 Pervan Mar 2019 A1
20190119928 Pervan et al. Apr 2019 A1
20190127989 Kell May 2019 A1
20190127990 Pervan et al. May 2019 A1
20190169859 Pervan et al. Jun 2019 A1
20190232473 Fransson et al. Aug 2019 A1
20190271165 Boo Sep 2019 A1
20190376298 Pervan et al. Dec 2019 A1
20190394314 Pervan et al. Dec 2019 A1
20200087927 Pervan Mar 2020 A1
20200102756 Pervan Apr 2020 A1
20200109569 Pervan Apr 2020 A1
20200131785 Boucke Apr 2020 A1
20200149289 Pervan May 2020 A1
20200173175 Pervan Jun 2020 A1
20200224430 Ylikangas et al. Jul 2020 A1
20200232226 De Rick Jul 2020 A1
20200263437 Pervan Aug 2020 A1
20200277796 Lu Sep 2020 A1
20200284045 Kell Sep 2020 A1
20200299973 Boucke Sep 2020 A1
20200318667 Derelöv Oct 2020 A1
20200354969 Pervan et al. Nov 2020 A1
20200362567 Nilsson et al. Nov 2020 A1
20200412852 Pervan et al. Dec 2020 A9
20210002907 Boucke Jan 2021 A1
20210016465 Fransson Jan 2021 A1
20210047840 Pervan Feb 2021 A1
20210047841 Pervan et al. Feb 2021 A1
20210071428 Pervan Mar 2021 A1
20210087832 Boo Mar 2021 A1
20210087833 Ylikangas et al. Mar 2021 A1
20210087834 Ylikangas et al. Mar 2021 A1
20210310256 Boo Oct 2021 A1
20210348396 Pervan et al. Nov 2021 A1
20210381252 Fahle Dec 2021 A1
20210381255 Ylikangas Dec 2021 A1
20220025657 Pervan Jan 2022 A1
20220025658 Kell Jan 2022 A1
Foreign Referenced Citations (3)
Number Date Country
WO 2014209213 Dec 2014 WO
WO 2018063047 Apr 2018 WO
WO 2018172955 Sep 2018 WO
Non-Patent Literature Citations (11)
Entry
U.S. Appl. No. 16/253,465, Darko Pervan and Marcus Nilsson Ståhl, filed Jan. 22, 2019, (Cited herein as US Patent Application Publication No. 2019/0394314 A1 of Dec. 26, 2019 and as Republication No. US 2020/0412852 A9 of Dec. 31, 2020).
U.S. Appl. No. 16/708,719, Danko Pervan, filed Dec. 10, 2019, (Cited herein as US Patent Application Publication No. 2020/0109569 A1 of Apr. 9, 2020).
U.S. Appl. No. 16/745,613, Darko Pervan, filed Jan. 17, 2020 (Cited herein as US Patent Application Publication No. 2020/0149289 A1 of May 14, 2020).
U.S. Appl. No. 16/881,129, Richard William Kell, filed May 22, 2020 (Cited herein as US Patent Application Publication No. 2020/0284045 A1 of Sep. 10, 2020).
U.S. Appl. No. 17/030,923, Christian Boo, filed Sep. 24, 2020 (Cited herein as US Patent Application Publication No. 2021/0087832 A1 of Mar. 25, 2021).
U.S. Appl. No. 17/030,966, Roger Ylikangas and Thomas Meijer, filed Sep. 24, 2020 (Cited herein as US Patent Application Publication No. 2021/0087833 A1 of Mar. 25, 2021).
U.S. Appl. No. 17/031,166, Roger Ylikangas, Thomas Meijer and Anders Nilsson, filed Sep. 24, 2020 (Cited herein as US Patent Application Publication No. 2021/0087834 A1 of Mar. 25, 2021).
International Search Report and Written Opinion dated Dec. 3, 2020 in PCT/EP2020/076547, European Patent Office, Rijswijk, NL, 9 pages.
Extended European Search Report dated Apr. 6, 2020 in EP 19199250.2, European Patent Office, Munich, DE, 7 pages.
U.S. Appl. No. 17/368,075, Richard William Kell, filed Jul. 6, 2021.
Kell, Richard William, U.S. Appl. No. 17/368,075 entitled “Vertical Joint System and Associated Surface Covering System,” filed in the U.S. Patent and Trademark Office filed Jul. 6, 2021.
Related Publications (1)
Number Date Country
20210087831 A1 Mar 2021 US