This application is a Section 371 National Stage Application of International Application PCT/EP2010/053911 filed Mar. 25, 2010 and published as WO/2010/108980 in English.
The discussion below is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
Aspects of the present invention relate to a set of panels, comprising a first panel having a first edge including an undercut which accommodates a fastening member, a second panel having a second edge including a locking region, wherein the first and second edges are positioned adjacent to each other when the panels are fastened to each other by means of the fastening member.
This Summary and the Abstract herein are provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary and the Abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the Background.
An aspect of the present invention is a set of panels including an improved fastening member.
For this purpose the fastening member comprises a displaceable activating portion and a locking portion which is displaceable with respect to the first panel upon displacement of the activating portion in opposite direction of the displacement of the activating portion such that the locking portion engages the locking region of the second panel when the panels are fastened to each other by means of the fastening member, wherein the activating portion is intended to be contacted by the second panel upon moving the second panel and the first panel with respect to each other to a fastened condition and wherein the locking portion is intended to fasten the first and second panels with respect to each other at least perpendicularly to the direction of displacement of the locking portion, and wherein the activating portion is spaced from the locking portion in a direction substantially parallel to the first edge.
This minimizes the required space for the locking portion and the activating portion in a direction transversely to the direction of displacement of the locking portion. This means that when the direction of displacement of the locking portion is parallel to an upper face of the first panel the thickness of the first panel can be minimized. In practice the first panel may lay on the ground and the second panel may be moved downwardly, for example by a folding-down movement, to be fastened to the first panel such that in the fastened condition the panels form a continuous horizontal part of a flooring. In this case, the activating portion is intended to be contacted by the second panel upon moving down the second panel with respect to the first panel and the locking portion is intended to fasten the first and second panels with respect to each other at least perpendicularly to an upper face of the panels. It is noted that the activating portion and the locking portion may be separate pieces that spaced from each other in a direction substantially parallel to the first edge.
During the locking operation the activating portion and the locking portion move in opposite directions. In a practical situation, when fastening the second panel to the first panel already laying on the ground, this may mean that the direction of displacement of the activating portion has a horizontal component directed from the second panel to the first panel, whereas the direction of displacement of the locking portion has a horizontal component directed from the first panel to the second panel.
The activating portion and the locking portion may at least partially overlap each other as seen along the first edge. In practice, when the first panel lays on the ground and the undercut extends horizontally the activation portion and the locking portion lie behind each other as seen along the first edge and intersect a common horizontal plane.
In a specific embodiment, the locking portion is displaceable in a direction substantially parallel to the upper face of the first panel and substantially perpendicular to the first edge.
The locking portion may be displaceable with respect to the first panel by means of rotation about a pivoting axis upon displacement of the activating portion, wherein the pivoting axis extends transversely with respect to an upper face of the first panel. In practice the pivoting axis extends substantially perpendicularly to the upper face of the first panel.
Furthermore, the activating portion may be displaceable with respect to the first panel by means of rotation.
In a practical embodiment the fastening member comprises a lever which is pivotable about the pivoting axis, wherein the locking portion and the activating portion are provided on the lever at opposite sides of the pivoting axis. This means that the activating portion and the locking portion are displaceable in opposite directions, whereas they are displaceable in the same rotational direction about the pivoting axis. In one embodiment, the distance between the activating portion and the locking portion is relatively small so as to avoid that the locking portion is displaced below the second panel when the second edge is tilted within a vertical plane and moved downwards with respect to the first panel towards a position parallel to the first edge, i.e. a folding down movement. The distance between the activating portion and the locking portion may be smaller than the length of the lever, for example.
In an alternative embodiment the fastening member comprises a lever and the activating portion is provided on the lever at a distance from the pivoting axis, and an opposite portion of the lever slidably contacts the locking portion which locking portion is translatably connected to the first panel. This means that upon displacement of the activation portion the lever will rotate and push against the locking portion whereas internal stress due to the translation of the locking portion and the rotation of the activating portion is avoided by means of the mentioned slidable contact.
In another embodiment the fastening member comprises a resiliency for temporarily building up a spring force on the locking portion upon displacement of the activating portion. Building-up of a spring force may occur upon temporarily holding the locking portion. For example, in case of a lever this may be flexible or in case where the locking portion is translatably connected to the first panel this may be resiliently connected thereto. The advantage of such a resiliency is that during moving down the second panel with respect to the first panel the activating portion will be displaced, but it is possible that at this stage the locking portion and the locking region still do not have such a relative position that they can engage to each other. In this period of time a spring force can be built-up such that upon reaching the desired relative position the locking portion can engage the locking region quickly.
Some frictional forces are avoided in the set of panels herein described. In the set of panels herein described the locking portion is displaced actively from the first panel to the second panel upon activating the activating portion, whereas some prior art systems the locking portion is first moved into the first panel and then moved back from the first panel in the direction of the second panel due to a spring force. This increases the risk that the flexible tongue may get stuck in the sliding groove.
Aspects of the invention will hereafter be elucidated with reference to the very schematic drawings showing embodiments of the invention by way of example.
a-1f are perspective views of different embodiments of fastening members of the set of panels.
a-2b are plan views of a part of the embodiment according to
a-3f are cross-sectional views of a portion of the set of panels, illustrating different steps during a fastening process of two panels.
a is a cross-sectional view of a part of an embodiment of a first panel during a manufacturing step thereof and
a is a cross-sectional view of an embodiment of a panel having a first edge and a second edge,
a is a similar view as
a-c are similar views as
a-b are plan views of different combinations of panels which form a part of a floor.
a shows an embodiment of a fastening member 1 of a set of panels. The fastening member 1 comprises two activating portions 2 and a locking portion 3. The locking portion 3 and the activating portions 2 are parts of levers 4. The locking portion 3 is fixed to both levers 4 at one side of respective pivots 5 of the levers 4, whereas the activating portions 2 are provided at the opposite sides of the pivots 5. Each pivot 5 includes a pivoting axis which extends substantially perpendicularly to a plane within which the locking portion 3 and the activating portions 2 are displaceable. Both the activating portions 2 and the locking portion 3 are displaceable with respect to a base portion 6 of the fastening member 1. Due to the levers 4 the locking portion 3 is displaced about the pivoting axes upon displacement of the activating portions 2. The direction of displacement of the locking portion 3 on the one hand and the activating portions 2 on the other hand are substantially opposite with respect to each other. The fastening member 1 may be made of an elastic material, for example a plastic such as a thermoplastic or thermosetting material. Alternatively, the fastening member 1 may be made of a metal.
The levers 4 of the embodiment according to
The fastening member 1 as shown in
Alternatively, the fastening member 1 may be provided with sliding pivots as shown in
e shows an alternative embodiment of the fastening member 1 having three levers 4, three activating portions 2 and three locking portions 3.
f shows an alternative embodiment of the fastening member 1 having two pairs of a combination of two activating portions 2 and a locking portion 3 as shown in the embodiment of
The locking portion 3 of the embodiment as shown in
a-b illustrate the functioning of the mechanism of an embodiment of the fastening member 1.
a-f show the operation of fastening the set of panels to each other using one of the embodiments of the fastening member 1 as described hereinbefore.
The first edge 14 is provided with an undercut 15 which accommodates the fastening member 1. The undercut 15 is a groove which extends parallel to the upper face of the first panel 13. The base portion 6 is fixed in the undercut 15. In non-activated condition of the fastening member 1 as shown in
In the fastened condition of the panels 13, 17 the first edge 14 and second edge 18 face to each other. In this embodiment the locking portion 3 is inserted in a locking region or groove 19 extending parallel to the second edge 18 and the upper face of the second panel 17. The activating portions 2 are displaced towards the first panel 13 by a downwards movement of the second panel 17, resulting in a movement of the locking portion 3 into the groove 19 of the second panel 17. In this case the part of the groove 19 to which the locking portion 3 is engaged forms the locking region of the second panel 17. More specifically, in this case the locking region comprises opposite walls of the groove 19 in order to fix the positions of the first panel 13 and second panel 17 with respect to each other in upward and downward direction. It can be seen in
c-d show an intermediate position of the second panel 17 with respect to the first panel 13 during a fastening movement. It can be seen that the activating portion 2 is displaced into the undercut 15 by the downward displacement of the second panel 17. The locking portion 3, however, is also still within the undercut 15 since the groove 19 is located still too high with respect to the locking portion 3 to receive the locking portion 3. This is possible by elastic deformation of the levers 4 of the fastening member 1.
In
a-f show that the activating portion 2 and the locking portion 3 at least partially overlap each other as seen along the first edge 14.
In
It is noted that in this fastening member the activating portions 2 and the locking portion 3 each only move in one direction upon fastening the first and second panels to each other. In the embodiments as shown above they move in opposite directions with respect to each other within a plane extending parallel to the upper surface of the first panel 13.
a illustrates a manufacturing step of the first panel 13. A large part of the profile of the first edge 14 is manufactured by a first milling device 22a.
c illustrates a manufacturing step of the second panel 17. A large part of the profile of the second edge 18 is manufactured by a second milling device 22b.
The first edge 14 of the first panel 13 has a first upper lip 23 and a first lower lip 24. In this embodiment at an extreme edge of the first panel 13 the upper surface thereof is lowered at the first upper lip 23, thus forming an inclined portion with respect to the upper face of the first panel 13 for forming a V-groove when the first and second panels 13, 17 are fixed to each other along the first and second edges 14, 18 thereof.
The first lower lip 24 extends beyond the first upper lip 23 as seen in outward direction of the first panel 13. An end portion of the first lower lip 24 is provided with a first lower lip projection 25 facing upwardly. In the embodiment as shown in
The undercut 15 and the first upper lip portion 16 can also be made in two steps, in case the pressure on the first panel 13 by the first milling device 22a becomes too high in a single manufacturing step.
As shown in
The second lower lip portion 30 is shaped such that during a downwards movement of the second panel 17 with respect to the first panel 17 it stays in contact with the activating portion 2 as shown in
The fastening member 1 is located in the undercut 15 such that before fastening the first and second panels 13, 17 to each other the activating portions 2 project beyond the first upper lip portion 16 as seen in outward direction of the first panel 13 (indicated by distance L1 in
The dimensions of the width of the undercut 15 as indicate by h2 in
a-b show cross-sectional views of an embodiment of a panel having a first edge 14 and a second edge 18. The shapes of the first and second edges 14, 18 are similar to those shown in
a-c show an alternative embodiment of a panel of which opposite short sides comprise a groove 31 and a tongue 32, respectively, such that the short sides of two similar panels can be fixed to each other by angling the tongue 32 into the groove 31. The opposite long sides of the panel comprise a first edge 14 including three fastening members 1 as described hereinbefore and a second edge 18.
a-c show several embodiments of a panel including fastening members 1. The embodiment according to
The embodiment of
In practice it is desired to be able to take a panel out of a floor without the necessity of first removing a plurality of panels from an edge of the floor up to the intended panel. This can be achieved by applying panels having the fastening member of the set of panels.
After manufacturing different types of panels, e.g. X type and Y type panels, the resulting panels should be packaged such that a package of panels comprises different types of panels. Two alternative packaging systems are illustrated in
From the foregoing, it will be clear that an aspect of the invention provides an appropriate fastening member for fastening two panels to each other.
The invention is not limited to the embodiments shown in the drawings and described hereinbefore, which may be varied in different manners within the scope of the claims and their technical equivalents. For example, it is possible to apply the fastening member for horizontal fixing of two adjacent panels, which fastening can be achieved by moving the edges of the panels to each other within the planes of the panels.
Number | Date | Country | Kind |
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09156106 | Mar 2009 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/053911 | 3/25/2010 | WO | 00 | 11/2/2011 |
Publishing Document | Publishing Date | Country | Kind |
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WO2010/108980 | 9/30/2010 | WO | A |
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Official Search Report and Written Opinion of the European Patent Office Patent Office in counterpart foreign application No. PCT/EP2010/053911 filed Mar. 25, 2010. |
Number | Date | Country | |
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20120042598 A1 | Feb 2012 | US |