This application claims the benefit of priority to European Application No. 23305769.4, filed May 15, 2023, the entire contents of which are incorporated herein by reference in its entirety.
The present invention relates to a setup for implementing a multi-step chemical process and a computer program product to cause a processor arrangement to command the setup.
In the field of total organic synthesis, and especially medicinal chemistry, the ability to achieve multi-step processes is a prerequisite. Such complex processes in flow have been reported, either at the cost of high engineering cost or with specific synthetic routes requiring no action on the crude mixtures between reactions of the route. In practice, in-line flow setups for multi-step processes, especially with quenching or cleaning steps, are inherently complex to put in place and often inadequate for small-scale work, as is desired in drug discovery. Indeed, the hardware required for continuous flow chemistry increases linearly with the number of steps in the process, each step generally consisting in the addition of at least one inlet flow and the addition of a fluidic tool through which the addition of the flows from the previous step and from the new inlet passes.
To sum up, multi-step in-line flow chemical reaction systems are well known in the art, but are mostly limited to a specific type of reaction or reaction sequence in view of their complexity.
Most of these systems perform linear syntheses, where the desired target compound is constructed stepwise from a single starting material. A schematic example of a multi-step process consisting in two telescoped reactions by two reactors indicated 1 and 2 with an aqueous quench (or work-up) by two liquid-liquid separators 3 and 4 after each reaction step is presented in
Added to the previously cited drawbacks, the salient obstacle of in-line flow chemistry to multi-step processes is the dependence of downstream steps on upstream steps, especially regarding flowrates. For example, with the process presented in
Accordingly, it would be desirable to provide a single versatile setup for automated multistep fluid interaction that is simple to design and use, cheaper and allow to perform complex multi-step processes easily.
According to a first of its aspects, a subject of the invention is a setup for implementing a multi-step chemical process, comprising:
With such setup comprising an intermediate product container, the processes are greatly simplified using a sequential flow strategy. The fluid manipulations are performed step-by-step by picking up and dispensing fluids through the two fluidic circulation system and the one or more fluidic interaction structures. The sequential nature of the process implies that at the end of each step, all fluids are motionless, such that that upstream and downstream notions are not relevant anymore. The constraints of a step are uncoupled from the constraints of the other steps. This is a major benefit in terms of feasibility for multi-step processes: essentially, flowrates at a given step do not depend on flowrates of the previous steps. The complexity of the process is then simply the inherent complexity of each step, rid of the complexity of intertwining steps. In practice, this allows varying parameters of a step without having to change the whole process, which highly facilitates process optimisation.
In embodiments, the multi-step chemical process is one of photochemical, electrochemical and plasma-activated transformations.
In embodiments, the setup could be used for inorganic synthesis as well as organic synthesis.
In embodiments, the multi-step chemical process could be a non-medicinal process.
The setup allows cleaning of the fluidic interaction structure(s) between two steps of the multi-step chemical process without manual operation. Advantageously, cross-contamination can be avoided, and the quantity of intermediate product collected can be maximized.
For example, a fluid, notably an inert gas, can be supplied by the first and/or second fluidic circulation systems to the fluidic interaction structure(s) to flush the fluid initially contained in the said fluidic interaction system(s). In another example, a fluid, notably a liquid solvent, can be supplied by the first and/or second fluidic circulation systems to the fluidic interaction structure(s) to dilute and flush residual species, hence cleaning internal parts of said fluidic interaction structure(s).
In embodiments, in the second setting, the configuration of both the first and the second fluidic circulation system are different than in the first setting. Alternatively, in the second setting, only one of the first and second fluidic circulation system may have a different configuration than in the first setting.
In embodiments, the first fluidic circulation system comprises a multi-way distribution valve configured to selectively connect fluidically two ways together, and a pump configured to control circulation of reagents in the multi-way distribution valve.
Similarly, in embodiments, the second fluidic circulation system comprises a multi-way distribution valve configured to selectively connect fluidically two ways together, and a pump configured to control circulation of reagents in the multi-way distribution valve.
Hence, there is one pump for each of the first and the second fluidic circulation system.
In embodiments, the first and second fluidic circulation systems each comprises a multi-way distribution valve configured to selectively connect fluidically two ways together, and a pump configured to control the circulation of reagents in the multi-way distribution valve.
In embodiments, at least one of the first and the second fluidic circulation system comprises more than one multi-way distribution valve. Advantageously, it allows to increase the number of ways. Increasing the number of ways enables to connect a higher number of containers and/or fluidic interaction structures. In embodiments, the first and the second fluidic circulation system each comprises only one pump controlling all the multi-way distribution valves of said first or second fluidic circulation system.
In embodiments, the connected ways of the multi-way distribution valve in the first setting are different from the connected ways in the second setting. Advantageously, the connected ways of at least one multi-way distribution valve of each of the first and second are different in the first setting and in the second setting.
In embodiment, the intermediate product container is directly or indirectly connected to the outlet of the fluidic interaction structure supplied in first step.
In embodiments, the setup comprises a redirection means configured to be fluidically connected to the outlet of the fluidic interaction structure and configured to be selectively connected to the inlet of the intermediate product container or of another container. In embodiments, the redirection means is a multi-way valve configured to redirect a fluid obtained at the outlet of the fluidic interaction structure supplied in first step towards selectively the intermediate product container collecting the product obtained from the interaction of reagents within the fluidic interaction structure or towards another container. Such redirection means allows in one selectable configuration to connect indirectly the intermediate product container to the outlet of the fluidic interaction structure supplied in first step.
In embodiments, the fluidic interaction structure(s) are chosen among reaction structure, phase separation structure, or physico-chemical characterization structure.
In embodiments, the fluidic reaction structure is chosen among thermally controlled reactor, a plasma reactor, an electrochemical reactor, a photochemical reactor, or a cartridge containing solid-phase reagents or catalysts.
In embodiments, the phase separation structure is chosen among a liquid-liquid and/or gas-liquid separation structure.
In embodiments, the physico-chemical characterization structure is chosen among a high-performance liquid chromatography structure, a gas chromatography structure, a mass spectrometry structure, a combined high performance liquid chromatography-mass spectrometry structure, a combined gas-chromatography-mass spectrometry structure, a nuclear magnetic resonance structure, an ultraviolet/visible spectrometer structure or an infrared spectrometer structure.
In embodiments, the setup comprises two fluidic interaction structures comprising each inlets configured to be fluidically connected to both the first and second fluidic distribution systems, wherein the intermediate product container is configured to be fluidically connected to the outlet of one of the fluidic interaction structures and to one of the first and second fluidic circulation systems, wherein at least one of the fluidic circulation systems is configured to supply the product collected in the intermediate product container to the other fluidic interaction structure as a reagent for performing another step. In these embodiments, the first and second fluidic circulation system are configured to be in another setting, different from the first and second setting to supply the fluidic interaction structure with the collected product. In these embodiments, the setup may comprise two intermediate product containers configured to be fluidically connected each to the outlet of a different fluidic interaction structure and to one of the first and second fluidic circulation systems. In these embodiments, the setup may comprise two redirection means each configured to be fluidically connected to the outlet of one different fluidic interaction structure and configured to be selectively connected to different container, in particular to the intermediate product container.
In embodiments, when there is a plurality of fluidic interaction structures, they are all different. Only one copy of each modular fluidic interaction structure is needed since the setup allows to execute the steps of the multi-step chemical process one after the other: a single fluidic interaction structure can be used for as many steps needed.
In embodiments, the two fluidic interaction structures are of different types among a reaction structure, a phase separation structure, or a physico-chemical characterization structure.
In embodiments, the setup comprises a reaction structure and a phase separation structure.
The setup may further comprise a temperature controller configured to control the temperature within the fluidic interaction structure.
In embodiments, the fluidic interaction structure is a thermally controlled reactor including the temperature controller. In other embodiments, the temperature controller is a separate device, for example a proportional-integral-derivative controller (PID), configured to control the temperature inside the fluidic interaction structure, and possibly other elements of the setup.
In embodiments, the setup is configured to be connected to an electronic device, for instance a computer. In embodiments, the electronic device comprises a processor arrangement that is configured to execute computer readable instructions generated by a computer program product to command the setup to perform a method of fluid circulation and interaction in the setup.
The connection to the electronic device can be a physical connection, notably with wires, or a wireless connection.
In embodiments, the setup is configured to receive commands.
In embodiments, each multi-way distribution valve is configured to receive commands, for instance from an electronic device (e.g. a computer), for selecting the two ways that they fluidically connect together.
In embodiments, the pumps are configured to receive commands, for instance from an electronic device (e.g. a computer), for activating or deactivating either synchronously, asynchronously with a controlled delay, or independently the pumps of the first and second circulation systems.
In embodiments, each pump is configured to receive commands, in particular from the electronic device (e.g. a computer), for adjusting its flowrate, the volume of reagents supplied and/or the duration of supply.
In embodiment, the temperature controller is configured to receive commands, in particular from the electronic device (e.g. a computer), for controlling the temperature within the fluidic interaction structure.
In embodiments, the fluidic interaction structure is configured to receive commands, in particular from the electronic device (e.g. a computer), and to operate accordingly. This is the case, for instance, when a fluidic interaction structure is an electrochemical reactor, photo-chemical reactor or a plasma-activated reactor.
In the case where the fluidic interaction structure is an electrochemical reactor, the commands may comprise a voltage value or range target or an electrical current value or range target.
In the case where the fluidic interaction structure is a photo-chemical reactor, the commands may comprise a light intensity value or range target or a light wavelength value or range target.
In the case where the fluidic interaction structure is a plasma-activated reactor, the commands may comprise a voltage value or range target, or an electrical variable signal target, in particular a sinusoid, square, triangular, or any arbitrary signal predetermined by the processor.
In embodiments, the redirection means is configured to receive commands, in particular from the electronic device (e.g. a computer), for connecting the outlet of the fluidic interaction structure to the inlet of the intermediate product container or of the other container.
According to another of its aspects, a subject of the invention is a computer program product comprising computer readable instructions that, when executed by a processor arrangement, causes the processor arrangement to perform a method of fluid circulation and interaction in a setup as described above.
In embodiments, the method of fluid circulation and interaction comprises sending commands to the first or second fluidic circulation systems, to the temperature controller and/or to the fluidic interaction structure(s). The commands may comprise commands to be sent to:
According to another aspect, the disclosure relates to a computer-readable medium having stored thereon the computer program product as defined above.
According to another of its aspects, a subject of the invention is a system for implementing a multi-step chemical process, comprising a setup as described above and an electronic device, wherein the setup is configured to be connected to the electronic device, and the electronic device comprises a processor arrangement that is configured to execute the instructions of a computer program product as described above, to control the setup.
The invention may be better understood from reading the following detailed description of non-limiting implementation examples thereof and from examining the appended drawing, in which:
The setup 5 comprises a first and a second fluidic circulation system 10a and 10b, a fluidic interaction structure 25 and an intermediate product container 37a.
The fluidic interaction structure 25 comprises inlets configured to be fluidically connected to both the first and second fluidic distribution systems 10a, 10b. The first and second fluidic circulation systems 10a, 10b are configured to be in a first setting to supply the fluidic interaction structure 25 with reagents for performing a first step of the multi-step chemical process, and in a second setting, different from the first setting, to supply the fluidic interaction structure 25 with reagents for performing a second step of the multi-step chemical process.
The intermediate product container is configured to be fluidically connected to the outlet of the fluidic interaction structure 25 and to one of the fluidic circulation systems 10a, 10b. The intermediate product container 37a is configured to collect a product obtained from the interaction between the reagents within the fluidic interaction structure 25 during the first step.
In the present example, at least one of the fluidic circulation systems 10a, 10b is configured to supply the product collected in the intermediate product container 37a to the fluidic interaction structure 25 as a reagent for performing the second step.
In other embodiments described below with reference to
According to embodiments, the first and a second fluidic circulation systems 10a and 10b each comprises a pump 15a and 15b and a multi-way distribution valve 20a and 20b. The multi-way distribution valve 20a and 20b are configured to selectively connect fluidically two ways together, and the pumps 15a and 15b are configured to control the circulation of reagents in the multi-way distribution valves 20a, 20b. The connected ways of at least one of the multi-way distribution valves 20a, 20b are different in the first setting are different from the connected ways and in the second setting.
The fluidic interaction structure 25 is a reaction structure, a phase separation structure, or a physico-chemical characterization structure. The reaction structure is for instance a thermally controlled reactor, a plasma reactor, an electrochemical reactor, a photochemical reactor, or a cartridge containing solid-phase reagents or catalysts. The phase separation structure is for instance a liquid-liquid and/or gas-liquid separation structure. The physico-chemical characterization structure is for instance a high-performance liquid chromatography structure, a gas chromatography structure, a mass spectrometry structure or a combined high performance liquid chromatography-mass spectrometry structure or a combined gas chromatography-mass spectrometry structure, or a nuclear magnetic resonance structure or an ultraviolet/visible spectrometer structure or an infrared spectrometer structure.
In the illustrated example of
The fluidic interaction structure 25 comprises two inlets 27a and 27b that are connected respectively to ways 28a and 29a of the respective multi-way distribution valves 20a and 20b and an outlet connected to the intermediate product container 37a.
The intermediate product container 37a is further connected to a way 28b of the multi-way distribution valve 20a of the first fluidic circulation systems 10a.
Some ways of the respective multi-way distribution valves 20a and 20b are connected to reagent reservoirs (not illustrated).
At a first step 102, a fluidic interaction structure 25 of the setup 5 is supplied with reagents for performing a first step of a multi-step chemical process. The supply is done through a first and a second fluidic circulation system 10a and 10b of the setup 5 that are configured in a first supply setting.
According to embodiments, the first and second fluidic circulation systems 10a, 10b each comprises a multi-way distribution valve 20a, 20b configured to selectively connect fluidically two ways together. As will be done in a later step (see step 106 below), one can switch from the first supply setting to another supply setting by connecting different ways of the multi-way distribution valves 20a and 20b than the ways connected in the first supply setting.
In some embodiments, step 102 includes receiving commands from an electronic device 500. In those embodiments, the multi-way distribution valves 20a and 20b may receive commands to fluidically connect the ways 28a and 29a to other ways connected to reservoirs comprising some reagents to be supplied for the first step of a multi-step chemical process. Upon activation of the pumps 15a and 15b of the respective multi-way distribution valves 20a and 20b, the reagents contained in the connected reservoirs are supplied to the fluidic interaction structure 25 for performing said first step. In practice, the pumps 15a and 15b may receive commands for activating either synchronously, asynchronously with a controlled delay, or independently. Optionally, the pumps 15a and 15b may also receive commands for adjusting some parameters such as their flowrate, the volume of reagents supplied and/or the duration of supply, as well as commands for deactivating. In embodiments where the setup comprises a temperature controller, it receives, at step 102, commands to set the temperature of the fluidic interaction structure 25.
At a step 104, the product obtained from the interaction between the reagents during the first step of the multi-step chemical process within the fluidic interaction structure 25 is collected in the product intermediate reservoir 37a.
At a step 106, the fluidic interaction structure 25 is supplied with reagents for performing a second step of the multi-step chemical process. The supply is done through the first and the second fluidic circulation system 10a and 10b that are configured in a second supply setting different from the first supply setting. The ways that are connected fluidically together in at least one of the multi-way distribution valves 20a and 20b are switched to be in the second setting and allow to perform the second step. At least one of the ways connected in at least one of the multi-way distribution valves 20a and 20b is different in the second setting from the ways that are connected in the first setting.
In embodiments, the ways that are connected fluidically together in both multi-way distribution valves 20a and 20b are switched to be in the second setting and allow to perform the second step. At least one of the ways connected in each of the multi-way distribution valves 20a and 20b is different in the second setting from the ways that are connected in the first setting.
According to embodiments, the method further comprises switching from the first supply setting to the second supply setting by connecting different ways of the multi-way distribution valve than the ways connected in the first supply setting.
According to a first example, the collected product can be provided as such to the same fluidic interaction structure 25 for performance of the second step of the multi-step chemical process. Alternatively, according to a second example, the product collected in the product intermediate reservoir 37a is not provided as such to the fluidic interaction structure 25 but is further transformed during an intermediary step occurring in another fluidic interaction structure 30. In this second example, the further transformed product is supplied to the fluidic interaction structure 25 as a reagent of the second step of the multi-step chemical process.
In some embodiments, step 106 includes receiving commands, in particular from an electronic device 500, as described below. The multi-way distribution valves 20a and 20b may receive commands to fluidically connect the ways of the multi-way distribution valve 20a to a reagent reservoir comprising some reagents to be supplied for the second step of the multi-step chemical process and to the reagent of product intermediate reservoir 37a comprising the collected product from the first step (in the first example) or to another product intermediate reservoir comprising the further transformed product (in the second example). Similarly to step 104, upon activation of the pumps 15a and 15b of the respective multi-way distribution valves 20a and 20b, the reagents contained in the connected reservoirs are supplied to the fluidic interaction structure 25 for performing said second step. Here again the pumps and eventually the temperature controller may receive commands to adjust some parameters.
In embodiments, the product obtained from the interaction between the reagents during the second step of the multi-step chemical process within the fluidic interaction structure 25 may be collected in the product intermediate reservoir 37a (or another connected reservoir) for further use in another step of the multi-step chemical process. Advantageously, the method and the setup according to the invention are particularly useful for chemical processes comprising lots of steps.
Advantageously, the setup 5 allows cleaning of the fluidic interaction structure between two steps of the multi-step chemical process, especially without manual operation. Advantageously, cross-contamination can be avoided, and the quantity of intermediate product collected can be maximized.
For example, the first and/or second fluidic circulation systems may receive commands for supplying a fluid (in particular an inert gas) to the fluidic interaction structure to flush the fluid initially contained in the said fluidic interaction system. In another example, the first and/or second fluidic circulation systems may receive commands for supplying a fluid (in particular a liquid solvent) to the fluidic interaction structure to dilute and flush residual species, hence cleaning internal parts of said fluidic interaction structure.
Embodiments are not limited to the description above.
In second and third embodiments illustrated on
In a fourth embodiment illustrated on
In a fifth embodiment illustrated on
The sixth embodiment illustrated on
Complex multi-step chemical processes can be performed using the set-up by taking advantage of the intermediate product containers 37a-d and of the multiplicity of ways on the multi-way distribution valves 20a and 20b. The following example is an illustration of a possible multi-step chemical process that can be performed within the setup.
An example is presented below. The multi-step process is performed with the setup of
The setup is connected to a computer. The computer is configured to execute computer readable instructions generated by a computer program to command the different elements of the setup as described previously to perform a method for fluid circulation and interaction. An example of method is illustrated on
The first step consists in the liquid-liquid extraction of the amine using 1 mL of an acidic aqueous step (HCl 1 M). By separating the organic and the aqueous steps, the alkene is recovered as is, while the amine is in protonated form in the aqueous step. The ammonium ion is deprotonated using 1 mL of an alkaline brine (NaOH 2 M+NaCl 120 g/L). The amine is recovered by liquid-liquid extraction using 2 mL of an organic solvent (e.g., ethyl acetate) followed by step separation.
The method performed with the setup 5 can be summarised by the following sequence:
Between these main events, a certain number of actions have been undertaken. The internal volumes of the tubes and of the phase separator were flushed or washed after each step by deionised water, extraction solvent and/or air to recover a maximum of the material. These intermediate operations also require movements of the pump valves and of the rotary valves.
The invention is not limited to the exemplary embodiments which have just been described. For example, the fluidic interaction structure can be different than a heated reactor or than a liquid-liquid separator and may be as mentioned above. Additional fluidic interaction structure, redirection means, container and/or intermediate reservoir container may be added.
The electronic device 500 comprises one or more processors 502. The one or more processors control operation of other components of the electronic device 500. The one or more processors 502 may, for example, comprise a general-purpose processor. The one or more processors 502 may be a single core device or a multiple core device. The one or more processors 502 may comprise a central processing unit (CPU) and/or a graphical processing unit (GPU). Alternatively, the one or more processors 502 may comprise specialized processing hardware, for instance a RISC processor or programmable hardware with embedded firmware. Multiple processors may be included.
The electronic device comprises a working or volatile memory 504. The one or more processors may access the volatile memory 504 to process data and may control the storage of data in memory. The volatile memory 504 may comprise RAM of any type, for example Static RAM (SRAM), Dynamic RAM (DRAM), or it may comprise Flash memory, such as an SD-Card.
The electronic device comprises a non-volatile memory 506. The non-volatile memory 506 stores a set of operation instructions 508 for controlling the operation of the processors 502 in the form of computer readable instructions. The non-volatile memory 506 may be a memory of any kind such as a Read Only Memory (ROM), a Flash memory or a magnetic drive memory.
The one or more processors 502 are configured to execute operating instructions 508 to cause the setup to perform the method of fluid circulation and interaction 100. The operating instructions 508 may comprise code (i.e. drivers) relating to the hardware components of the system/apparatus 500, as well as code relating to the basic operation of the system/apparatus 500. Generally speaking, the one or more processors 502 execute one or more instructions of the operating instructions 508, which are stored permanently or semi-permanently in the non-volatile memory 506, using the volatile memory 504 to temporarily store data generated during execution of said operating instructions 508.
Implementations of the methods described below may be realized as in digital electronic circuitry, integrated circuitry, specially designed ASICs (application specific integrated circuits), computer hardware, firmware, software, and/or combinations thereof. These may include computer program products (such as software stored on e.g. magnetic discs, optical disks, memory, Programmable Logic Devices) comprising computer readable instructions that, when executed by a computer, such as that described in relation to
Systems according to the invention may include a setup as shown in any of
Those of skill in the art will understand that modifications (additions and/or removals) of various components of the methods, setups, systems and embodiments described herein may be made without departing from the full scope and spirit of the present invention, which encompasses such modifications and any and all equivalents thereof.
Number | Date | Country | Kind |
---|---|---|---|
23305769.4 | May 2023 | EP | regional |