Sewing machine capable of embroidery sewing

Abstract

A sewing machine capable of embroidery sewing is configured to specify a type of embroidery frame by shooting an embroidery frame placed on an upper surface of the bed by a CCD or a CMOS image sensor disposed in an underside of an arm from an obliquely upward direction and obtaining an X-directional size and a Y-directional size of the embroidery frame, an embroiderable area size, and further a height-directional size of the embroidery frame by calculation based on image data shot by the image sensor.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Other objects, features and advantages of the present disclosure will become clear upon reviewing the following description of the illustrative aspects with reference to the accompanying drawings, in which,

FIG. 1 illustrates a sewing machine capable of embroidery sewing in accordance with an illustrative aspect of the present disclosure showing a front view of the sewing machine in its entirety;

FIG. 2 is a block diagram of a control system of the sewing machine;

FIG. 3 is a chart describing an embroidery frame information memory content;

FIG. 4 is a flowchart of an embroidery frame identification control;

FIG. 5 illustrates image data obtained;

FIG. 6 illustrates calculated outlines of an embroidery frame;

FIG. 7 illustrates a calculated innermost outline of the embroidery frame;

FIG. 8 illustrates a calculated planar outline; and

FIG. 9 illustrates an outline of an embroidery frame with corrected height.

Claims

1. A sewing machine capable of embroidery sewing comprising: a carriage connected attachably/detachably to an embroidery frame holding a workpiece cloth;an embroidery frame drive mechanism that drives the carriage independently in an X-direction and a Y-direction perpendicular to each other respectively;an imaging unit that shoots the embroidery frame and that outputs image data thereof; anda calculating unit that calculates at least an X-directional size and a Y-directional size of the embroidery frame based on the image data of the embroidery frame.

2. The sewing machine of claim 1, wherein the imaging unit is configured by a CCD image sensor or a CMOS image sensor.

3. The sewing machine of claim 1, wherein the imaging unit is disposed in an underside of a sewing machine arm so as to shoot the embroidery frame placed on an upper surface of a sewing machine bed from an obliquely upward direction, and the calculating unit includes an image data converting unit that converts image data outputted from the imaging unit to a planar image data and the X-directional size and the Y-directional size are calculated based on the image data converted by the image data converting unit.

4. The sewing machine of claim 1, wherein the calculating unit calculates a height directional-size of the embroidery frame based on the image data outputted from the imaging unit.

5. The sewing machine of claim 3, wherein the calculating unit calculates a size of an embroiderable area that is embroiderable by the embroidery frame.

6. The sewing machine of claim 5, further comprising an embroidery frame information storage unit that stores embroidery frame information that includes the image data outputted from the imaging unit; the X-directional size and the Y-directional size and the height-directional size of the embroidery frame; and the size of the embroiderable area calculated by the calculating unit.

7. The sewing machine of claim 6, further comprising an embroidery frame information verification unit that verifies whether or not the embroidery frame information calculated by the calculation unit match the embroidery frame information already stored in the embroidery frame information storage unit.