This invention relates to a sewing machine feed device and, more particularly, to a sewing machine feed device separately driven from the rest of the sewing machine, which can feed the sewn product independently of the other sewing machine mechanisms and with a rotational component adapted so as to feed the fabric in any direction.
In order to effectively use a sewing machine, it is very desirable to control the feeding of the fabric through the machine. To that end, many devices are known to assist this function. These devices primarily employ mechanisms mechanically arranged to achieve an elliptical motion of the fabric feeder. This elliptical motion results from a vertical motion imparted to the cloth feeder combined with a horizontal motion. The feeder rises up to engage the fabric and simultaneously starts moving the fabric horizontally. The vertical motion reaches its peak and begins to drop down as the horizontal motion continues to feed the fabric. When the feeder drops below the cloth support plate the fabric stops moving, the feeder continues down and starts returning horizontally. The fabric is held stationary during this return cycle by the clamping pressure of the presser foot. The feed returns to the start position and begins the vertical motion all over again, repeating the cycle.
The current mechanical feed mechanism incrementally moves the fabric in a straight line. The sewing machine operator must guide the fabric manually to achieve a curved stitch pattern. Also, in some sewn products, there could be a series of discreet areas to be sewn, not connected to each other. The operator must sew one area, stop, trim threads, reposition manually and start sewing the second area.
The current cloth feeding mechanisms are mechanically linked to the other sewing mechanisms (for example needle mechanism, hook mechanism, looper mechanisms, and so forth) to provide synchronous motions to produce a stitch. The prior art feed mechanism control features are also all mechanically arranged. Stitch length (the increment the fabric moves for each machine cycle) is adjusted by turning a dial to move a linkage, or by adjusting a mechanical eccentric, or by changing eccentric cams.
Better control of the fabric or material feeding through a sewing machine can greatly improve production and quality of sewn products. For the purposes herein fabric and material may be used interchangeably unless otherwise specified. To achieve this feeding with programmability and ease of control offers great advantages. Such features are currently unavailable in the art.
Among the many objectives of this invention is the provision of an improved sewing machine feed device to facilitate feeding fabric through a sewing machine.
An objective of this invention is a fabric feeding mechanism that is separately driven from the other mechanisms of a sewing machine.
A further objective of this invention is a fabric feeding mechanism that can transport the fabric in any direction.
A still further objective of this invention is a fabric feeding mechanism that is programmable.
Yet a further objective of this invention is a fabric feeding mechanism that has easy controls.
Also an objective of this invention is a fabric feeding mechanism that can produce a feed motion curve that is programmable.
Another objective of this invention is a fabric feeding mechanism that is capable of a programmable stitch length.
Still another objective of this invention is a fabric feeding mechanism that can produce a sewing path that is programmable.
Yet another objective of this invention is a fabric feeding mechanism that can feed the fabric with a “joystick” type control.
A further objective of this invention is a fabric feeding mechanism that can easily feed fabric in reverse (backtack).
A still further objective of this invention is a fabric feeding mechanism that can move fabric in a zig-zag pattern.
Yet a further objective of this invention is a fabric feeding mechanism that can be programmed to move fabric in a pattern to produce buttonholes.
A still further objective of this invention is a fabric feeding mechanism that can be programmed to move fabric in a pattern to produce eyelets.
Also an objective of this invention is a fabric feeding mechanism that can move fabric to do basting.
Another objective of this invention is a fabric feeding mechanism that can move fabric to do tacking.
Still another objective of this invention is a fabric feeding mechanism that can be adapted to a wide variety of sewing machines.
These and other objectives of the invention (which other objectives will become clear by consideration of the specifications, claims and drawings as a whole) are met by providing a feed mechanism for a sewing machine, either separate from the rest of the machine or incorporated as a part thereof, that will greatly improve quality of sewn products and increase production rates with less labor content.
Throughout the figures of the drawings, where the same part appears in more than one figure of the drawings, the same number is applied thereto.
Reference will now be made in detail to several embodiments of the invention that are illustrated in accompanying drawings. Whenever possible, the same or similar reference numerals are used in the drawings and the description to refer to the same or like parts or steps. The drawings are in simplified form and are not to precise scale. For purposes of convenience and clarity only, directional terms such as top, bottom, left, right, up, over, above, below, beneath, rear, and front, may be used with respect to the drawings. These and similar to directional terms are not to be construed to limit the scope of the invention in any manner. The words attach, connect, couple, and similar terms with their inflectional morphemes do not necessarily denote direct or intermediate connections, but may also include connections through mediate elements or devices.
The feed mechanism for the sewing machine may be separate from the rest of the machine or incorporated as a part thereof. It can feed the fabric independent of the other sewing machine mechanisms and, with the addition of the rotational components of the feed mechanism, fabric can be fed in any direction. The feed dog moving in an elliptical path transports material over the throat plate. There are three computer controlled servo drive motors driving the feed mechanism: a vertical drive motor (feed lift), a horizontal drive motor (feed travel), and a rotational drive motor, all linked to a motor controller, a programming device/computer, and operator control panel/display. In the case of the rotational feed mechanism a “joy stick” type input device can be used to “steer” the fabric in any desired direction or path.
Typical sewing machines to which this feed mechanism can be adapted to include, but are not limited to: Lockstitch Machines—301 type stitch, Differential Feeds, Top Feeds, Feed-Off-Arm Type Machines, Chainstitch Machines—401 type stitch, Feed-Up-Arm Type Machines, Coverstitch Machines, Blindstitch Machines, Zig-Zag Machines, Overlock Machines (Sergers), Tackers, and Pattern Sewers.
Referring now to
First drive block 160 communicates with the pivot cradle 174 on pivot bracket 154. Second drive block 162 communicates with the feed travel drive block cradle 172 on the feed travel bracket 156. Then third drive block 164 communicates with feed lift drive block cradle 170 on the feed lift bracket 150. Thus, front end 180 of feed bar 152 supports the feed lift bracket 150. The top end 182 of feed bar 152 receives the feed dog 240. The back end 184 of feed bar 152 has a pivot bracket 154 secured thereto. The bottom side 186 of feed bar 152 has feed travel bracket 156 secured thereto.
The feed lift eccentric 190 communicates with third drive block 164 and is driven by feed lift servo motor 210. The feed travel eccentric 191 communicates with second drive block 162 and is driven by feed travel servo motor 210. Pivot pin 214 cooperates with first drive block 160. This structure provides cooperation between vertical feed lift motion 230 of third drive block 164 and horizontal feed travel motion 234 of drive block 162. Elliptical motion 232 of the feed dog 240 on the feed bar 152 occurs when the feed lift servo motor 210 and the feed travel servo motor 212 are rotated in conjunction.
The vertical or feed lift servo motor 210, and horizontal servo drive motor or feed travel servo motor 212 are capable of being programmed to achieve an elliptical motion. In addition, the motors can be programmed to achieve non-elliptical feed motions. For example, the feed motion could rise slowly vertically so as to reduce damage to the fabric, then move horizontally and retract down quickly and return horizontally quickly.
Also, the feed motion stitch length can be programmed by adjusting the time span for the vertical motion or by advancing the vertical motion partially and then retracting (partial rotation of the motor). The motors can also be programmed to do reverse feeding simply by changing the timing of when the vertical motion is activated relative to the horizontal motor. The “tacking” operation can be done with this type of sewing machine feed mechanism by simply programming the motors to move the fabric forward one stitch length and back one stitch length for a set number of sewing machine cycles.
And finally, this feed mechanism with separately driven motors can feed the fabric while not sewing. This can be used to achieve any desired stitch length for example by feeding the fabric 10 increments, sewing one stitch, and feeding the fabric again 10 increments and sewing one stitch, the effect is a long stitch length. This can be used to do “basting” where one or several stitches are put into a sewn product to temporarily hold pieces together. This is done in a number of areas that could now be programmed into a pattern where the product is moved automatically to the various points where basting is done without operator involvement.
In
Referring to
Adding
Segment gear 130 is attached to rotation plate 116 and meshes with pinion gear 132. Pinion gear 132 is operated by rotation servo motor 140. Rotation servo motor 140 is in turn operated by motor controller 242. Input device 244 feeds information to motor controller 242 to control servo motor 140. Input device 244 and motor controller 242 may be joint or separate devices.
Input device 244 may be a joy stick, a computer or other appropriate device. With such a structure, the elliptical type motion 232 of
In
With the rotational feature 106, the feed mechanism can now feed the fabric in any direction. With the feed dogs in the down position the needle plate is rotated by the rotational servo motor so that the feed dogs are pointing in the desired direction. When the feed dogs are on the vertical portion of their elliptical path they engage the fabric and then move the fabric horizontally in the direction set by the rotational motor. The feed dogs then retract down, the rotational motor repositions to the next desired direction and the cycle repeats. The fabric must be held stationary by the presser foot during the needle plate rotation. By a combination of programming the rotational motor with the forward and reverse directions of the horizontal and vertical motors any fabric direction can be achieved.
The control of the fabric movement can be accomplished with a joystick. A joystick is an input device consisting of a stick that pivots on a base and reports it angle or direction to the device it is controlling. The left, right, forward, and backward motion of the fabric could be controlled with a joystick.
The fabric motion can also follow a programmed path. The location of each stitch can be inputted into a computer and stored. Various programs can then be called up and used to drive the fabric feed mechanism and sewing machine to produce an infinite variety of paths, curves, and patterns.
Each of feed dog 250 or 260 is driven vertically by its own feed lift servo motor 210 with eccentric 190 and first drive block 160 and horizontally by its own feed travel servo motor 212 with eccentric 191 and second drive block 162. Each pivot pin 214 works to hold first drive block 160 in position pivot bracket 154 of motion bracket 152. Feed travel bracket 156 of motion bracket 152 receives second drive block 162. And feed bracket 150 of motion bracket 152 receives third drive block 164.
This application, taken as a whole with abstract, specification, claims, and drawings being combined, provides sufficient information for a person having ordinary skill in the art to practice the invention as disclosed and claimed herein. Any measures necessary to practice this invention are well within the skill of a person having ordinary skill in this art after that person has made a careful study of this disclosure.
Because of this disclosure and solely because of this disclosure, modification of this method and device can become clear to a person having ordinary skill in this particular art. Such modifications are clearly covered by this disclosure.
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