Sewing machine having roller thread guide upstream of take-up lever

Information

  • Patent Grant
  • 6382119
  • Patent Number
    6,382,119
  • Date Filed
    Thursday, January 18, 2001
    23 years ago
  • Date Issued
    Tuesday, May 7, 2002
    22 years ago
Abstract
A multineedle embroidering sewing machine comprising at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, needle thread deflecting sections, respectively, arranged upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up members provided correspondingly on the respective needle thread deflecting sections.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a multineedle embroidering sewing machine including sewing machine heads, each provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, and more particularly, to a sewing machine, in which needle thread paths in the vicinity of thread take-up levers are improved.




2. Description of the Related Art




With a sewing machine, in which the vertical motion of a needle cooperates with a rotating hook to perform lock stitch, a descending needle pierces an article being sewn to reach a bottom dead point, and a tip end of the rotating hook catches a needle thread at a timing, at which the needle ascends again. With the subsequent rotation of the rotating hook, the needle gets through the rotating hook to pass through an engagement between a rotating hook bobbin case holder and a hook support to thereby join a bobbin thread received in the rotating hook bobbin case holder, so that the needle thread and the bobbin thread form a stitch. In this forming of a stitch, the needle thread is required to have suitable loosening and drawing-up, which are given by a thread take-up, but a rapid change in tension acting on the needle thread cannot be followed only by the thread take-up. Hereupon, a thread take-up member (which is formed from a torsion spring and so called a “thread take-up spring”) is provided for accommodating a rapid change in tension on the needle thread. Such thread take-up member is arranged immediately adjacent an upstream area of the thread take-up positioned in a path of the needle thread in common sewing machines for industrial use and for home use.




Thereupon, with a lock stitch type multineedle embroidering sewing machine including sewing machine heads, each provided with a plurality of needle bars, the above-mentioned thread take-up member is arranged upstream of a tension thread guard because there is a limitation in a space for arrangement. However, the tension thread guard is arranged further upstream of a needle thread deflecting section provided upstream of the thread take-up positioned in a path of the needle thread. Accordingly, the path for feeding of the needle thread is necessarily curved many times between the thread take-up and the thread take-up member. Therefore, the needle thread becomes great in contact resistance at such curved portions to decrease a reaction related to a thread take-up motion of the thread take-up member, with the result that the thread take-up member does not fulfill its primary function adequately, thus causing thread breakage disadvantageously.




SUMMARY OF THE INVENTION




This invention has been proposed to suitably solve drawbacks involved in the prior art in view of these, and has its object to provide a multineedle embroidering sewing machine, which is improved so as to be capable of having thread take-up members fulfilling their primary function and dissolves a difficulty, in a threading operation, newly caused by the improvement.




To overcome the above-mentioned problems and to effectively attain the expected object, this invention provides a multineedle embroidering sewing machine including at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, the sewing machine further comprising needle thread deflecting sections, respectively, arranged upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up members provided correspondingly on the respective needle thread deflecting sections.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front view showing a sewing machine head in a multihead multineedle embroidering sewing machine according to an embodiment of a first invention;





FIG. 2

is a right-side view showing the sewing machine head shown in

FIG. 1

;




FIGS.


3


(


a


) and


3


(


b


) are side views showing a positional relationship between a middle thread handling area and a thread take-up assembly, according to a preferred embodiment;





FIG. 4

is a fragmentary, perspective view showing the middle thread handling area and the thread take-up assembly shown in

FIG. 3

;





FIG. 5

is a front view showing the middle thread handling area and the thread take-up assembly shown in

FIG. 4

;





FIG. 6

is a fragmentary, enlarged cross-sectional view showing the thread take-up assembly, into which a thread take-up member, a stopper member and a spring tension adjusting member are assembled;





FIG. 7

is an exploded, perspective view showing a thread take-up unit according to a preferred embodiment;





FIG. 8

is a longitudinal, cross-sectional view showing the thread take-up unit shown in

FIG. 6

;





FIG. 9

is a fragmentary, front view showing a threading state on a middle thread handling area section according to a preferred embodiment;





FIG. 10

is a fragmentary, front view showing an operating condition for the threading on a middle thread handling area section according to a preferred embodiment;





FIG. 11

is a perspective view showing a clutch mechanism incorporated into the thread take-up assembly;





FIG. 12

is a front view showing a sewing machine head provided in a sewing machine according to a preferred embodiment of a second invention;





FIG. 13

is a longitudinal, cross-sectional view showing the sewing machine head shown in

FIG. 12

;





FIG. 14

is an enlarged cross-sectional view showing a thread guard on a thread take-up lever;





FIG. 15

is an enlarged cross-sectional view showing a thread guard on a middle thread handling area body;





FIG. 16

is a perspective view showing a thread guard on a thread take-up lever and a middle thread handling area body;





FIG. 17

is a front view showing a sewing machine head provided in a sewing machine according to a preferred embodiment of a third invention;





FIG. 18

is a right-side cross-sectional view showing the sewing machine head shown in

FIG. 17

;





FIG. 19

is a perspective view showing a portion of a middle thread handling area provided with thread take-up members and rotating bodies;





FIG. 20

is a view illustrating a portion of

FIG. 19

as viewed from a front;





FIG. 21

is a longitudinal, cross-sectional view showing a middle thread handling area provided with a thread take-up member and a rotating body;





FIG. 22

is a perspective view showing a middle thread handling area provided with thread take-up members and rotating bodies, according to a second embodiment; and





FIG. 23

is a view illustrating a portion of

FIG. 22

as viewed from a front.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




(First Invention)




A preferred embodiment of a first invention will be described hereinafter by way of a multihead multineedle embroidering sewing machine provided with a plurality of multineedle heads, with reference to the accompanying drawings. For example,

FIG. 1

is a front view showing one of a plurality of sewing machine heads


101


in the multihead multineedle embroidering sewing machine. The plurality of sewing machine heads


101


are supported on respective sewing machine arms


102


(see FIG.


2


), which are correspondingly provided on a front face of a lengthy sewing machine (not shown) extending laterally, through support casings


103


to be sidable laterally. A plurality of needle bars


105


(six in the embodiment) are supported on the support casing


103


to be vertically movable, and thread take-up levers


107


(six in the embodiment) are swingably supported on the support casing


103


correspondingly to these needle bars


105


. Further, the support casings


103


are made by a drive device (not shown) to slide laterally, whereby one needle bar


105


and one thread take-up lever


107


are interlinked with a drive mechanism housed in the sewing machine arms


102


to be driven thereby.




An adjustable base


111


is fixed to a top of the support casing


103


in inclined position, and first stitch balancing thread tension members


112


, which correspond to the respective needle bars


105


(the thread take-up levers


107


), and second stitch balancing thread tension members


113


are mounted to a front face of the adjustable base


111


. The respective stitch balancing thread tension members are well known, and the first stitch balancing thread tension members


112


comprise two tension discs biased by a spring to abut elastically against each other, the elasticity of the spring being adjusted to enable changing a pressing force. Also, the second stitch balancing thread tension members


113


are constructed such that a rotary disc, on an outer periphery of which a thread is wound, is pressed by a spring and the elasticity of the spring is adjusted to enable changing a rotating resistance of the rotary disc.




As shown in

FIG. 2

, a needle thread handling area


114


and a bobbin thread handling area


116


are correspondingly provided on upper and lower end edges of the support casing


103


, and are formed with thread holes


114




a,




116




a


(six for each), which correspond to the respective needle bars


105


. A middle thread handling area


115


is arranged below a middle between the needle thread handling area


114


and the bobbin thread handling area


116


. The middle thread handling area


115


comprises, as shown in FIGS.


3


(


a


) and


3


(


b


), a vertical section


115




a


secured to a front face of the support casing


103


and a horizontal section


115




b


formed integral therewith to extend horizontally, the horizontal section


115




b


being formed with thread holes


115




c


and slits


115




d,


which correspond to the respective thread take-up levers


107


. As shown in

FIG. 4

, needle thread deflecting sections


118


are arranged above the respective slits


115




d,


and comprise two thread handling area bodies


120


,


120


having thread holes


120




a.


These thread handling area bodies


120


,


120


are provided with a predetermined gap, which bridges the slit


115




d.






A thread take-up assembly


122


is arranged below the horizontal section


115




b


on the middle thread handling area


115


, as shown in

FIGS. 4 and 5

. The thread take-up assembly


122


sets thread take-up units


121


which are the same in number as the thread take-up levers


107


(the needle bars


105


) and correspond to the respective thread take-up levers


107


. The thread take-up assembly


122


comprises, as shown in

FIG. 5

, a support shaft


123


, which is supported between support plates


115




e,




115




e


suspended from both ends of the horizontal section


115




b


to be rotatable and axially slidable, and the six thread take-up units


121


mounted on the support shaft


123


.




The respective thread take-up units


121


essentially comprise a thread take-up member


125


, which comprises a spirally wound spring steel wire, a stopper member


126


and a spring tension adjusting member


127


, as shown in detail in

FIGS. 6 and 7

. The thread take-up member


125


comprises an arm portion


125




a


formed at one end of a spirally wound portion


125




c


in closed loop and extending radially, and a latch portion


125




b


formed by projecting the other end of the spirally wound portion


125




c


in an axial direction. Further, the spring tension adjusting member


127


is formed as a cylindrical-shaped member, and comprises a central hole


127




a


(

FIG. 6

) adapted to fit rotatably onto the support shaft


123


, a mount hole


127




b


(FIG.


7


), into which the spirally wound portion


125




c


of the thread take-up member


125


is loosely fitted, and a latch hole


127




c


(FIG.


6


), into which the latch portion


125




b


of the thread take-up member


125


is fitted. The stopper member


126


comprises a central hole


126




a


adapted to fit rotatably onto the support shaft


123


, and an annular-shaped wall


126




b,


onto which a reduced diameter stepped portion


135


formed on an outer periphery of an opening edge of the mount hole


127




b


on the spring tension adjusting member


127


is fitted, the annular-shaped wall


126




b


being formed over a required central angle with a notch


126




c.







FIG. 6

is a cross-sectional view showing a state, in which the thread take-up member


125


, the stopper member


126


and the spring tension adjusting member


127


shown in

FIG. 7

are assembled. Thus, the spirally wound portion


125




c


of the thread take-up member


125


is inserted axially into the mount hole


127




b


on the spring tension adjusting member


127


with the latch portion


125




b


thereof mounted in latch hole


127




c


formed in the spring tension adjusting member


127


. Further, when the annular-shaped wall


126




b


on the stopper member


126


is fitted onto the reduced diameter stepped portion


135


on the spring tension adjusting member


127


, a semi-arcuate gap is defined between the notch


126




c


on the stopper member


126


and an end face of the spring tension adjusting member


127


, from which gap the arm portion


125




a


on the thread take-up member


125


protrudes. In addition, the stopper member


126


and the spring tension adjusting member


127


are secured to the support shaft


123


by fastening a screw


129


inserted into a threaded hole formed on a peripheral side surface of the spring tension adjusting member


127


.




As shown in

FIG. 8

, the spring tension of the thread take-up member


125


can be set optionally depending upon an angle, by which the spring tension adjusting member


127


is further rotated after the spring tension adjusting member


127


is rotated in a counterclockwise direction to cause a root portion of the arm portion


125




a


on the thread take-up member


125


to abut against a stopper portion


126




d


formed on the notch


126




c


on the stopper member


126


. Also, the arm portions


125




a


on the respective thread take-up members


125


are aligned in the same position by putting angular positions of the respective stopper members


126


in the same order (see FIG.


4


). Further, the arm portions


125




a


on the thread take-up members


125


in the respective thread take-up units


121


are set correspondingly immediately below the respective needle thread deflecting sections


118


, that is, immediately below the respective slits


115




d,


as shown in

FIG. 5

, by mounting the respective thread take-up units


121


closely on the support shaft


123


.




The support shaft


123


, onto which the thread take-up assembly


122


is fitted, is rotatable and axially slidable between the support plates


115




e,




115




e


as described above, and a lever


130


is secured to an end of the support shaft extending from the righthand support plate


115




e.


Also, as shown in

FIG. 5

, a compression spring


131


is elastically provided on the support shaft


123


between the lefthand support plate


115




e


and the leftmost thread take-up unit


121


, and permits its elastic force thereof to bias the rightmost thread take-up unit


121


axially rightward to abut against the support plate


115




e.


In this state, the lever


130


is separated from the support plate


115




e


as shown in FIG.


5


. In addition, as shown in

FIG. 11

, clutch portions


132


,


134


adapted to engage with each other at the time of engagement are formed on,a right end surface of the spring tension adjusting member


127


on the thread take-up unit


121


disposed in the rightmost position and on a left end surface of the support plate


115




e


positioned rightward. The both clutch portions


132


,


134


mesh with each other under the influence of the elastic tension of the compression spring


131


at all times to restrict free rotation of the support shaft


123


. Only turning of the lever


130


results in movements of the clutch portions


132


,


134


pitch by pitch, and subsequent up-and-down operation of the lever


130


can rotate the support shaft


123


.




The operation of the multihead multineedle embroidering sewing machine according to the embodiment of the first invention will be described hereinafter. A length of needle thread “a” unwound from a thread bobbin (not shown) set at a position upwardly of and backwardly of the sewing machine heads


101


is fed to an upper portion of the adjustable base


111


via a predetermined thread guide. The needle thread “a” is passed, as shown in

FIG. 1

, through the first stitch balancing thread tension member


112


and the second stitch balancing thread tension member


113


on the adjustable base


111


, the thread hole


114




a


in the needle thread handling area


114


, the middle thread handling area


115


, a thread hole


7




a


in the thread take-up lever


107


and the thread holes


116




a


in the bobbin thread handling area


116


in this order, and then is passed through the eye of a needle


4


via a thread guard


5




a


on the needle bar


105


. A manner of passing the needle thread “a” to the middle thread handling area


115


is further described, and thus after being passed through the thread hole


120




a


on the right thread handling area body


120


, which constitutes the needle thread deflecting section


118


as shown in

FIG. 9

, the needle thread “a” is passed through the arm portion


125




a


on the thread take-up unit


121


and then is passed through the thread hole


120




a


on the left thread handling area body


120


.




When a threading operation in the middle thread handling area


115


is to be performed, the support shaft


123


is rotated by pulling the lever


130


toward an operator to make tip ends of the arm portions


125




a


align with the thread holes


120




a


on the handling area bodies


120


as shown with solid lines in FIG.


3


. Hereupon, the thread holes


120




a


on the handling area bodies


120


on both sides and the tip ends of the arm portions


125




a


are made to align in a row, so that the needle thread “a” can be simply passed from rightward, as shown in FIG.


10


. After completion of the threading operation in this area, the lever


130


is returned to the original position as shown with imaginary lines in FIG.


3


(


a


), and hence the arm portions


125




a


on the respective thread take-up members


125


are returned to their normal positions. In this manner, the one-touch operation of the lever


130


enables readily and rapidly performing the threading operation in an area on the middle thread handling area


115


and manipulation of the lever


130


enables making the arm portions


125




a


on the respective thread take-up members


125


all together in positions, at which threading is made possible, so that the arrangement is especially effective in the case of, for example, performing threading on the six needle bars


105


initially.




Also, at the time of the operation of the sewing machine, every time the needle bar


105


selected reciprocates, the arm portion


125




a


on the thread take-up member


125


actuates to reciprocate between positions shown with imaginary lines and solid lines in FIG.


3


(


b


). At this time, a bent portion of the needle thread “a” existing between the thread take-up lever


107


and the arm portion


125




a


is positioned only at the left handling area body


120


, which constitutes the needle thread deflecting section


118


, and so the bending resistance on the needle thread “a” acts only at this portion. Accordingly, the arm portion


125




a


on the thread take-up member


125


sharply reacts on that change in tension of the needle thread “a”, which generates downstream of the thread take-up lever


107


. Therefore, generation of thread breakage caused by late reaction of a thread take-up member as in the case of prior art apparatuses can be effectively avoided.




Further, in this embodiment, the operation of the lever


130


to suitably change a position of the arm portions


125




a


on the thread take-up members


125


in free condition as shown with dashed lines and two-dot chain lines in FIG.


3


(


a


) can vary strokes of the arm portions


125




a


all together, so that a countermeasure in one-touch operation can be taken depending upon a kind of thread, stitch performance and a desired stitching. Because the compression spring


131


causes the clutch portions


132


,


134


to mesh elastically with each other when turning the lever


130


, there is produced an advantage that the meshing pitch causes positive movements of the support shaft


123


to make turning operation of the lever


130


easy, and sets up a standard of a turning angle to provide an ample sense of operation. However, such mechanism is not essential but may be a support construction, in which a predetermined magnitude of resistance is applied when the support shaft


123


is to be turned.




Further, as described above, the spring tension of each of the thread take-up members


125


can be individually adjusted by each of the thread take-up units


121


, so that different adjustment of the thread take-up levers can be made by each of the needle bars


105


to take a suitable countermeasure depending upon the kind of needle thread used. Also, with the respective thread take-up units


121


, thread breakage of the needle thread “a” or the like may be detected by providing an electrode on the stopper portion


126




d


for the arm portion


125




a


on the thread take-up member


125


and electrically detecting a condition of the electrode contacting with the arm portion


125




a.


Further, a pointer and a graduation, which indicate a turning angle of the lever


130


on the thread take-up assembly


122


may be provided so as to enable confirming the turning angle of the lever


130


or the support shaft


123


with a single glance.




(Second Invention)




Subsequently, a sewing machine according to a second invention will be described.

FIG. 12

is a front view showing one of a multiplicity of sewing machine heads


201


provided on a multihead multineedle embroidering sewing machine according to an embodiment of the invention, and

FIG. 13

is a longitudinal cross-sectional view. The sewing machine head


201


comprises a sewing machine arm


202


fixed horizontally on a front face of a sewing machine frame (not shown) and a support casing


203


supported on a front face of the sewing machine arm


202


to be slidable laterally. Mounted obliquely on a top edge of the support casing


203


is an adjustable base


205


provided with a regulator.




A plurality of needle bars


206


(six in the embodiment) are supported on the support casing


203


to be positioned at a predetermined interval along a direction of sliding, and a plurality of thread take-up levers


207


(six in the embodiment) are supported on the support casing correspondingly to the respective needle bars


206


. As shown in

FIG. 13

, the respective thread take-up levers


207


are supported at base ends thereof on a support shaft


208


, disposed horizontally along a direction of sliding of the support casing


203


, to be capable of vertically swinging over a required central angle.




A needle thread path disposed in the vicinity of the thread take-up lever


207


is defined in the following manner. As shown in

FIGS. 12 and 13

, a needle thread a supplied from a needle thread supply source (not shown) is guided to a needle


215


mounted to a lower end of the needle bar


206


via a regulator and a thread guard provided on the adjustable base


205


, and via a needle thread handling area body


210


, a middle thread handling area body


211


and a bobbin thread handling area body


212


, which are stepwisely provided at predetermined spacings on a front face of the support casing


203


. The needle thread “a” is passed, as specifically shown in

FIG. 12

, through a first stitch balancing thread tension member


205




a,


a thread guard


205




c


and a second stitch balancing thread tension member


205




b,


which are arranged on the adjustable base


205


in a predetermined pattern, and the needle thread handling area body


210


on the support casing


203


in this order. After being deflected at a thread guard


216


(see

FIG. 13

) on the middle thread handling area body


211


, the needle thread is passed through a thread guard


217


on the thread take-up lever


207


, the middle thread handling area body


211


again and then via the bobbin thread handling area body


212


and a thread guard


218


provided on a lower end of the needle bar


206


to be guided to the needle


215


.




A constitution of the thread guard


216


on the middle thread handling area body


211


will be described mainly with reference to FIG.


15


. Two support plates


220


,


220


are provided upright on a horizontal portion


211




a


of the middle thread handling area body


211


to be disposed in front of and behind a predetermined spacing from each other, the respective support plates


220


,


220


being formed with support holes


220




a.


Both ends of a roller


221


are fitted into the two facing support holes


220




a,




220




a,


so that the roller


221


is supported rotatably between the both support plates


220


,


220


. Stop plates


222


mounted externally on the respective support plates


220


,


220


hold the roller


221


undetachably.




A constitution of the thread guard


217


on the thread take-up lever


207


will be described mainly with reference to

FIG. 14. A

fork-shaped bracket


225


is mounted on a tip end of the thread take-up lever


207


, and support holes


225




b


are formed in bracket pieces


225




a


on both sides of the bracket. Both ends of a roller


226


are fitted into the two facing support holes


225




b,




225




b,


so that the roller


226


is supported rotatably between the both bracket pieces


225




a,




225




a.


Stop plates


227


mounted-externally on the respective bracket pieces


225




a


also hold the roller


226


undetachably.




The needle thread “a” having been passed through the needle thread handling area body


210


on an upper portion of the support casing


203


is passed round the roller


221


provided on the middle thread handling area body


211


to be deflected upward to be passed round the roller


226


provided on the tip end of the thread take-up lever


207


to be deflected downward, as shown in FIG.


16


. Then, the needle thread “a” is passed through a through hole


230


formed adjacent to the roller


221


on the middle thread handling area body


211


to be directed to the bobbin thread handling area body


212


.




Thus, the needle thread “a” is bent nearly


180


at the both rollers


221


,


226


, and when the needle thread a is moved onto bent portions of the respective rollers


221


,


226


as the thread take-up lever


207


acts, the rollers


221


,


226


rotate together. Therefore, the needle thread “a” generates little sliding resistance at the two bent portions, so that the bending resistance becomes exceedingly small. Accordingly, the needle thread “a” changes slightly in tension due to a configuration thereof with the result that it becomes possible to adjust tension of the needle thread widely and easily.




In the sewing machine according to the embodiment, rollers are applied to both the thread guards on the middle thread handling area body and on the thread take-up lever, but it is not essential to provide two rollers correspondingly and a roller may be provided only for either of the thread guards. Further, the rollers applied on the thread guards are not limited in orientation to those illustrated in the embodiment, and may be oriented in any direction provided that axes of the rollers are horizontal. With the thread take-up lever, for example, an axis of the roller may be directed forward and behind, which is sometimes favorable in terms of quality of threading operation. Further, above-mentioned rollers may be provided circumferentially at outer peripheries thereof with thread grooves, and may be in the form of a pulley.




(Third Invention)




Subsequently, a third invention will be described.

FIG. 17

shows a front view of one of a multiplicity of sewing machine heads


301


mounted on a front face of a laterally lengthy sewing machine frame (not shown). The sewing machine head


301


is constructed such that a support casing


303


is supported on a sewing machine arm


302


(see

FIG. 18

) fixed on the front face of the sewing machine frame to be sidable laterally. A plurality of needle bars


305


(six in the embodiment) are supported on the support casing


303


to be movable vertically, and a plurality of thread take-up levers


307


corresponding to the respective needle bars


305


are supported on the support casing to be capable of swinging. Further, the support casing


303


is connected to a drive device (not shown) to be slidingly driven, whereby one needle bar


305


and one thread take-up lever


307


are selectively interlinked with a drive mechanism (not shown) housed in the sewing machine arm


302


to be individually driven thereby.




An adjustable base


311


is fixed to a top of the support casing


303


, and first stitch balancing thread tension members


312


, which correspond to the respective needle bars


305


(the thread take-up levers


307


), and second stitch balancing thread tension members


313


are mounted to a front face of the adjustable base


311


. The respective stitch balancing thread tension members are well known, and the first stitch balancing thread tension members


312


comprise two tension discs biased by a spring to abut elastically against each other, the elasticity of the spring being adjusted to enable changing a pressing force. Also, the second stitch balancing thread tension members


313


are constructed such that a rotary disc, on an outer periphery of which a thread is wound, is pressed by a spring and the elasticity of the spring is adjusted to enable changing a rotating resistance of the rotary disc.




As shown in

FIGS. 17 and 18

, mounted at upper and lower ends on a front face of the support casing


303


are a needle thread handling area


314


and a bobbin thread handling area


316


, respectively, the respective thread handling areas being formed with thread holes


314




a,




316




a,


each of which is six in number, to correspond to the respective needle bars


305


. A middle thread handling area


315


finctioning as a needle thread deflecting section is mounted between the needle thread handling area


314


and the bobbin thread handling area


316


.




As shown in

FIG. 19

, the middle thread handling area


315


is essentially comprised of a mount section


315




a


adapted to be secured to the front face of the support casing


303


and a thread handling area section


315




b


secured to a front face of the mount section


315




a,


slits


315




c


formed in the thread handling area section


315




b


to correspond to the respective thread take-up levers


307


, the slits


315




c


being directed forward and behind, and rollers


315




d


mounted to the thread handling area section


315




b


to serve as rotating bodies. The respective rollers


315




d


bridge in front of and behind upright portions of the thread handling area section


315




b


to be supported horizontally in front of and behind positions above the respective slits


315




c.


Further, mounted on a horizontal portion of the thread handling area section


315




b


are thread guides


316


, which are disposed on left sides of the respective slits


315




c


to be formed from a material such as ceramic or the like, and of which central holes permit threads to pass therethrough.




As shown in

FIGS. 19

,


20


and


21


arranged below the mount section


315




a


of the middle thread handling area


315


are thread take-up assemblies


322


, which set therein thread take-up units


321


corresponding to the respective thread take-up levers


307


and having the same number (six in the embodiment) as that of the thread take-up levers


307


(the needle bars


305


). The thread take-up assemblies


322


comprise a support shaft


323


rotatably supported between support plates


315




e,




315




e


suspended from both ends of the mount section


315




a


on the middle thread handling area


315


, and the respective thread take-up units


321


mounted on the support shaft


323


.




As shown in

FIGS. 20 and 21

, the respective thread take-up units


321


comprise a thread take-up member


325


, which comprises a spirally wound spring steel wire, a stopper member


326


and a spring tension adjusting member


327


. The thread take-up member


325


comprises an arm portion


325




a


formed at one end of a spirally wound portion


325




c


in closed loop and extending radially, and a latch portion (not shown) formed at the other end of the spirally wound portion


325




c


to project in an axial direction of the portion


325




c.


Further, the spring tension adjusting member


327


comprises a central hole adapted to fit rotatably onto the support shaft


323


, and a mount hole, into which the spirally wound portion


325




c


of the thread take-up member


325


is loosely fitted, and is formed with a latch hole (not shown), into which the latch portion of the thread take-up member


325


is fitted for latching. Also, the stopper member


326


comprises a central hole adapted to fit rotatably onto the support shaft


323


, and is formed with a slit


326




c,


which permits the arm portion


325




a


on the thread take-up member


325


to move vertically between the slit and the spring tension adjusting member


327


.




The stopper member


326


and the spring tension adjusting member


327


are secured to the support shaft


323


by fastening a screw


329


threaded into a threaded hole formed on a peripheral side surface of the spring tension adjusting member


327


. The spring tension of the thread take-up member


325


can be set by adjusting an angle, by which the spring tension adjusting member


327


is further rotated after the spring tension adjusting member


327


is rotated in a counterclockwise direction in

FIG. 21

to cause a root portion of the arm portion


325




a


on the thread take-up member


325


to abut against a stopper portion


326




d


formed on an end surface of the slit


326




c


on the stopper member


326


.




Further, the arm portions


325




a


on the thread take-up members


325


in the respective thread take-up units


321


are set correspondingly immediately below the respective slits


315




c


formed in the thread handling area section


315




b,


as shown in

FIG. 20

, by mounting the respective thread take-up units


321


closely on the support shaft


323


. Also, the support shaft


323


on the thread take-up assembly


322


is rotatable as described above, and a lever


330


is secured to an end of the support shaft extending from the righthand support plate


315




e.


The support shaft


323


can be rotated by grasping the lever


330


with hand and raising and levelling the same.




Operation of the sewing machine according to the embodiment will be described hereinafter. A length of needle thread “a” unwound from a thread bobbin (not shown) set at a position upwardly of and backwardly of the sewing machine heads


301


is fed to an upper portion of the adjustable base


311


via a predetermined thread guide. The needle thread “a” is passed through the first stitch balancing thread tension member


312


and the second stitch balancing thread tension member


313


on the adjustable base


311


, the thread hole


314




a


in the needle thread handling area


314


, the middle thread handling area


315


, a thread hole


307




a


in the thread take-up lever


307


and the thread holes


316




a


in the bobbin thread handling area


316


in this order, and then is passed through the eye of a needle


304


via a thread guard


305




a


on the needle bar


305


.




To pass the thread through the middle thread handling area


315


, the support shaft


323


is rotated in a clockwise direction by pulling the lever


330


toward an operator, and then tip ends of the arm portions


325




a


on the thread take-up members


325


are made to rise laterally of the rollers


315




d


as shown with imaginary lines in FIG.


21


. Thereafter, the needle thread “a” is passed to the tip ends of the arm portions


325




a.


After completion of the threading operation in this area, the lever


330


is returned to the original position as shown with solid lines in

FIG. 21

, and hence the arm portions


325




a


on the respective thread take-up members


325


are returned to their normal positions. In this manner, the one-touch operation of the lever


330


enables readily and rapidly performing the threading operation in an area on the middle thread handling area


315


and manipulation of the lever


330


enables making the arm portions


325




a


on the respective thread take-up members


325


all together in positions, at which threading is made possible. Therefore, the arrangement is especially effective in the case of, for example, performing threading on the six needle bars


305


initially.




Subsequently, a second embodiment of the third invention will be described with reference to

FIGS. 22 and 23

. The second embodiment is different from the above described first embodiment in that rollers


315




d


are dually provided as rotating bodies. More specifically, the two rollers


315




d,




315




d


are supported in parallel to each other above the respective slits


315




c


formed in the thread handling area section


315




b


on the middle thread handling area


315


to be separated a predetermined spacing from each other. The needle thread a is made to pass along the two rollers


315




d,




315




d,


and an operation of setting the needle thread a is the same in the first embodiment. In the present embodiment, there is an advantage that the arm portion


325




a


acts stably without swinging right and left because the tension of the thread exerts on the arm portion


325




a


uniformly right and left when the arm portion


325




a


on the thread take-up member


325


reciprocates between positions shown with solid lines and imaginary lines in

FIG. 23

as the needle thread a behaves. Further, in the embodiment, operation of the lever


330


to suitably change a position of the arm portions


325




a


in free condition can vary strokes of the arm portions


325




a


on the respective thread take-up members


325


all together, so that a countermeasure in one-touch operation can be taken depending upon a kind of thread, stitch performance and a desired stitching.




Further, as described above, the spring tension of each of the thread take-up members


325


can be individually adjusted by each of the thread takeup units


321


, so that different adjustment of thread take-up levers can be made by each of the needle bars to take a suitable countermeasure depending upon the kind of needle thread used. In addition, with the respective thread take-up units


321


, thread breakage of the needle thread “a” or the like can be detected by providing an electrode on the stopper portion


326




d


for the arm portion


325




a


on the thread take-up member


325


and electrically detecting a condition of the electrode contacting with the arm portion


325




a.






Subsequently, a second embodiment of the third invention will be described with reference to

FIGS. 22 and 23

. The second embodiment is different from the above described first embodiment in that rollers


315




d


are dually provided as rotating bodies. More specifically, the two rollers


315




d,




315




d


are supported in parallel to each other above the respective slits


315




d


formed in the thread handling area section


315




b


on the middle thread handling area


315


to be separated a predetermined spacing from each other. The needle thread “a” is made to pass along the two rollers


315




d,




315




d,


and an operation of setting the needle thread “a” is the same in the first embodiment. In the present embodiment, there is an advantage that the arm portion


325




a


acts stably without swinging right and left because the tension of the thread exerts on the arm portion


325




a


uniformly right and left when the arm portion


325




a


on the thread take-up member


325


reciprocates between positions shown with solid lines and imaginary lines in

FIG. 23

as the needle thread “a” behaves.



Claims
  • 1. A lock stitch type sewing machine provided with a thread take-up lever, comprising a thread guide (216) provided on an upstream side of said thread take-up lever (207) and comprised of a middle thread handling area body (211) being provided on a front face of a support casing (203), and a roller (221) being rotatably supported on said middle thread handling area body (211), wherein a needle thread (a) passing around said roller (221) in said thread guide (216) is deflected so as to be guided to said thread take-up lever.
  • 2. The lock stitch type sewing machine according to claim 1, further comprising two support plates (220, 220) provided upright on said middle thread handling area body (211) to be disposed in front of and behind with a predetermined spacing from each other, said roller (221) being rotatably fitted into each support hole formed in said support plates (220, 220).
Priority Claims (3)
Number Date Country Kind
10-233097 Aug 1998 JP
11-4318 Jan 1999 JP
11-125077 Apr 1999 JP
Parent Case Info

This is a Divisional Application of application Ser. No. 09/372,962, filed Aug. 12, 1999 now U.S. Pat. No. 6,247,419.

US Referenced Citations (2)
Number Name Date Kind
860546 Ives Jul 1907 A
3783811 Schmedding et al. Jan 1974 A