The present invention relates to a sewing machine needle clamping device, and particularly relates to the sewing machine needle clamping device for attaching, fixing or exchanging a sewing machine needle of such as a lock stitch sewing machine, a serger, a double chain stitch sewing machine, or a cover stitch sewing machine to a needle clamp firmly and easily.
Conventionally, in the lock stitch sewing machine, the serger, the double chain stitch sewing machine, or the cover stitch sewing machine, etc., it is well known that a cloth which should be sewed is sandwiched between a throat plate and a presser foot which is pressed by a presser bar and is fed stitch by stitch by a feed dog mechanism, and stitches are formed on the cloth by the sewing machine needle and a shuttle hook or a looper as a loop capturing device.
In the meantime, the shuttle hook or the looper as the loop capturing device and the feed dog mechanism are driven by each drive mechanism from a lower shaft which is a drive shaft. On the other hand, the sewing machine needle is screwed by a screw to the needle clamp which is attached to the needle bar which is driven with an upper shaft which is transferred from the lower shaft by a lower shaft pulley, a timing belt and an upper shaft pulley (cf: Patent document Nos. 1-4).
[Patent document No. 1] JP H05-085380 U
[Patent document No. 2] JP 2004-121280 A
[Patent document No. 3] JP 2007-151777A
[Patent document No. 4] JP 3181298 U
However, in the above-mentioned sewing machine needle clamping device, on the one hand, while holding a sewing machine needle shank at an attaching position of vertical direction in an inside of the needle clamp, on the other hand, it is necessary to screw the sewing machine needle by the screw to the needle clamp by contacting and holding an attaching flat surface which is provided on a peripheral surface of the sewing machine needle shank to an attaching flat surface of the inside of the needle clamp. In this case, an operation which is necessary to screw one or multiple sewing machine needles by the screw to each needle clamp by contacting and holding to the attaching flat surface of the inside of the needle clamp firmly by a screwdriver is a complicated work for operators of the sewing machine.
The present invention was conducted to solve these disadvantages. The object of the present invention is to provide the sewing machine needle clamping device that the above-mentioned operation which has to screw the sewing machine needle by the screw to the needle clamp firmly by a screwdriver is unnecessary and the mechanism is simplified and the operation is performed by one-touch operation and the sewing machine needle is attached and fixed to the needle clamp firmly and easily.
In order to achieve the above-mentioned objects, a sewing machine needle clamping device of the present invention is the sewing machine needle clamping device for attaching a sewing machine needle to an accommodating recessed part of a needle clamp with the needle clamp comprising the accommodating recessed part which accommodates a needle shank of the sewing machine needle,
the sewing machine needle clamping device of the present invention comprises a clamp lever which can rock freely and has a clamp arm which engages to the needle shank of the sewing machine needle, is freely opened and closed for the accommodating recessed part and is fixed to a clamp lever shaft which is fitted loosely to an elongate hole which is bored at the needle clamp, and
a needle fixing spring which repels elastically the clamp lever to an outer direction of a straight line which links a central point of the needle shank of the sewing machine needle and a central point of the clamp lever shaft, and
the clamp arm has a force acting locking part,
Besides, in the sewing machine needle clamping device of the present invention, the needle shank of the sewing machine needle, the clamp lever shaft of the needle clamp and the clamp arm of the clamp lever are composed as sizes that a straight line and a distance which link the central point of an engagement surface of the clamp arm and the central point of the clamp lever shaft are corresponding to a straight line and a distance which link the central point of the needle shank of the sewing machine needle and the central point of the clamp lever shaft in a clamping state.
In the sewing machine needle clamping device of the present invention, the clamp lever of the needle clamp is freely opened and closed for the accommodating recessed part and is fixed to the clamp lever shaft which is pivotally attached to the elongate hole which is bored at an attaching part which is provided up and down in an attaching base of the needle clamp, and when the clamp lever shaft is pivotally attached in the elongate hole, it can pivotally move, and is stopped so that it cannot move in a vertical direction, and an elongate direction of the elongate hole is same direction as a straight line which links the central point of the needle shank of the sewing machine needle which is accommodated in the accommodating recessed part of the needle clamp and the central point of the clamp lever shaft.
In the sewing machine needle clamping device of the present invention, a magnetic body which attracts magnetically the needle shank of the sewing machine needle is incorporated in the accommodating recessed part which accommodates the needle shank of the sewing machine needle.
According to a needle exchanging device of the sewing machine of the present invention, the mechanism is simplified and the operation is performed by one-touch operation of small number of times, and the sewing machine needle of such as the lock stitch sewing machine, the serger, the double chain stitch sewing machine, or the cover stitch sewing machine can be attached, fixed or exchanged to the needle clamp firmly and easily.
Hereinafter, the preferable embodiments that the sewing machine needle clamping device of the present invention is applied to a 2 (two) needles 4 (four) threads serger (hemstitch sewing machine) are explained in detail by referring to the drawings.
As shown in
This looper 44 as the loop capturing device and the feed dog mechanism are driven by each drive mechanism from the lower shaft 46 which is the drive shaft. On the other hand, the sewing machine needle 3 is fixed to the needle clamp 5 which is attached to the needle bar 58 which is driven by a needle bar drive mechanism 56 with the upper shaft 54 which is transmitted from the lower shaft 46 with rotation ratio of 1:1 by the lower shaft pulley 48, the timing belt 50 and the upper shaft pulley 52. The upper shaft 54 and the needle bar drive mechanism 56 are attached to a sewing machine arm. The throat plate 42, the looper 44 as the loop capturing device and the feed dog mechanism are attached to a sewing machine bed.
According to the above-mentioned 2 needles and 4 threads hemstitch sewing machine (serger) 40, the cloth which should be sewed is sandwiched between the throat plate 42 and the presser foot which is pressed by the presser bar and is fed stitch by stitch by the feed dog mechanism, and stitches are formed on the cloth by the sewing machine needle 3 and the looper 44 as the loop capturing device. However, because the number, the specific structure and the operation of the throat plate 42 and the looper 44 as the loop capturing device for forming the stitches are public known or well known, the detailed explanations are omitted.
As shown in
In two sewing machine needles 3, an end face of the shank of the needle shank 15 is butted to different attaching position of vertical direction in the inside of the needle clamp 5 respectively and an attaching flat surface 15a which is provided at the peripheral surface of the needle shank 15 of the sewing machine needle 3 is abutted to an attaching flat surface 7a of the accommodating recessed part 7 in the inside of the needle clamp 5.
The needle clamp 5 has a clamp lever 19 which is freely opened and closed and is fixed to a clamp lever shaft 17 which is pivotally attached to an elongate hole 13b which is bored at an attaching part 13a which is provided up and down in the attaching base 13 of the needle clamp 5 for the accommodating recessed part 7. When the clamp lever shaft 17 is pivotally attached in the elongate hole 13b, it can pivotally move, and is stopped so that it cannot move in the vertical direction. An elongate direction of the elongate hole 13b is same direction as a straight line L2 which links a central point N of the needle shank 15 of the sewing machine needle 3 which is accommodated in the accommodating recessed part 7 of the needle clamp 5 and a central point P of the clamp lever shaft 17 (
Besides, the needle clamp 5 has a plate-like needle fixing spring 23 which repels elastically the clamp lever 19 to an outer direction of the straight line which links the central point N of the needle shank 15 of the sewing machine needle 3 and the central point P of the clamp lever shaft 17 and a plate-like spring 25 which fixes the clamp lever 19 by a protrusion 60 and prevents to move freely when the sewing machine needle 3 is not attached. Two plate-like springs are fixed to the attaching part 13c of the vertical direction of the attaching base 13 by a screw 27 in a central part by overlapping back to back. In addition, a thread guide 29 which guides a thread to a needle eye of the sewing machine needle is fixed to the clamp lever 19 by a screw 31.
In the sewing machine needle clamping device 1, the clamp arm 21 has a force acting locking part 22,
which slides on the needle shank 15 of the sewing machine needle 3 against the elasticity of the needle fixing spring 23 when rocking the clamp lever 19 to a clamping direction “a” (
which passes a branch point position tp (
which holds a stable clamping state by the elasticity of the needle fixing spring 23.
According to the sewing machine needle clamping device 1 of the present invention which is composed in this way, in the state before clamping the sewing machine needle 3 to the needle clamp 5, the needle shank 15 of the sewing machine needle 3, the clamp lever shaft 17 of the needle clamp 5 and the clamp arm 21 of the clamp lever 19 are positional relations shown in
According to the sewing machine needle clamping device 1 of the present invention, for example, the end face of the shank of the needle shank 15 is butted to different attaching position of vertical direction in the inside of the needle clamp 5 and the attaching flat surface 15a which is provided at the peripheral surface of the needle shank 15 of the sewing machine needle 3 is abutted to the attaching flat surface 7a of the accommodating recessed part 7 in the inside of the needle clamp 5 by left hand, and in the state immediately after clamping the clamp lever 19 to the clamping direction “a” by right hand, the clamp lever shaft 17 is repelled elastically and pressed to a hole surface of outside direction of the elongate hole 13b in the direction of the straight line which links the central point N of the needle shank 15 of the sewing machine needle 3 and the central point P of the clamp lever shaft 17 by the needle fixing spring 23 (
According to the sewing machine needle clamping device 1 of the present invention, the end face of the shank of the needle shank 15 of the sewing machine needle 3 is butted to the attaching position of the vertical direction in the inside of the needle clamp 5 and the attaching flat surface 15a which is provided at the peripheral surface of the needle shank 15 of the sewing machine needle 3 is abutted to the attaching flat surface 7a of the accommodating recessed part 7 in the inside of the needle clamp 5, and in the state after further continuing the clamping operation of the clamp lever 19 to the direction of the arrow “a”, the tip 21a of the clamp arm 21 of the clamp lever 19, that is the force acting locking part 22 resists elastic repulsion of the needle fixing spring 23 for climbing over the needle shank 15 of the sewing machine needle 3 and moves to the direction of the central point N of the needle shank 15 of the sewing machine needle 3 in the inside of the elongate hole 13b (
According to the sewing machine needle clamping device 1 of the present invention, the end face of the shank of the needle shank 15 of the sewing machine needle 3 is butted to the attaching position of the vertical direction in the inside of the needle clamp 5 and the attaching flat surface 15a which is provided at the peripheral surface of the needle shank 15 of the sewing machine needle 3 is abutted to the attaching flat surface 7a of the accommodating recessed part 7 in the inside of the needle clamp 5, and in the state which completed the clamping operation of the clamp lever 19 to the direction of the arrow “a”, in other words, in the clamping state, if the tip 21a of the clamp arm 21 of the clamp lever 19, that is, if the force acting locking part 22 climbs over the branch point position tp that elastic force of the needle fixing spring 23 on the straight line L2 which links the central point N of the needle shank 15 of the sewing machine needle 3 on the needle shank 15 of the sewing machine needle 3 and the central point P of the clamp lever shaft 17 becomes maximum, the curvature of the needle shank 15 of the sewing machine needle 3 and the curvature of the clamp arm 21 of the clamp lever 19 are corresponding, thereby the clamp lever shaft 17 returns toward the hole surface of outside direction of the elongate hole 13b in the direction of the straight line which links the central point N of the needle shank 15 of the sewing machine needle 3 and the central point P of the clamp lever shaft 17, and the central point C of the engagement surface 21b of the clamp arm 21 and the central point N of the needle shank 15 of the sewing machine needle 3 are corresponding (
in the sewing machine needle clamping device of the abovementioned first embodiment, although a circumferential surface of the needle shank 15 of the sewing machine needle 3 and a curved surface of the clamp arm 21 of the clamp lever 19 are corresponding, in the second embodiment shown in
Besides, in the third embodiment shown in
In addition, as shown in
As it is clear from the above explanation, according to the sewing machine needle clamping device of the present invention, the operation which has to screw the thin sewing machine needle by the screw to the needle clamp of small space firmly by the screwdriver is unnecessary and the mechanism is simplified and the operation is performed by one-touch operation of small number of times, and the sewing machine needle such as the lock stitch sewing machine, the serger, the double chain stitch sewing machine, or the cover stitch sewing machine can be attached, fixed or exchanged to the needle clamp firmly and easily.
Because the sewing machine needle is attached and fixed to the needle clamp firmly and easily, the sewing machine needle clamping device in the present invention can be applied suitably to various types of the sewing machine such as the lock stitch sewing machine, the serger, the double chain stitch sewing machine, or the cover stitch sewing machine.
Number | Date | Country | Kind |
---|---|---|---|
2016-037066 | Feb 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/069417 | 6/30/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/149793 | 9/8/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3344761 | Ross | Oct 1967 | A |
3654022 | Wiest | Apr 1972 | A |
4493279 | Odermann | Jan 1985 | A |
7428876 | Hillenbrand | Sep 2008 | B2 |
7971544 | Hillenbrand | Jul 2011 | B2 |
Number | Date | Country |
---|---|---|
2004_121280 | Apr 2004 | JP |
2007_151777 | Jun 2007 | JP |
3181298 | Jan 2013 | JP |
Number | Date | Country | |
---|---|---|---|
20180347088 A1 | Dec 2018 | US |