The present invention relates to a sewing machine needle used for sewing in a sewing machine.
In the background art, a sewing machine needle provided with a long groove for reducing frictional resistance between a needle thread and a piece of cloth has been put to practical use. Assume that such a sewing machine needle is used. In this case, when the sewing machine needle penetrates fabric serving as an object to be sewn, the needle thread that has already been run through a needle eye is guided along the long groove and drawn to a place under the fabric. The needle thread drawn to the place under the fabric forms a loop when the sewing machine needle moves up. The loop is caught by a hook on a back side of the sewing machine needle to thereby form a stitch.
However, when the size or shape of the loop formed by the needle thread is not appropriate, there is a possibility that the loop may not be successfully caught by the hook to thereby lead to occurrence of a problem of stitch skipping etc. When, for example, the loop is too large, the loop may collapse to be thereby unable to be successfully caught by the hook. On the other hand, when the loop is too small, the hook may not go into the loop to thereby fail in catching the needle thread.
In order to solve the aforementioned problem, inventions for setting the width or depth of a long groove in two stages to thereby suppress movement of a needle thread have been disclosed, for example, in JP-Y-60-10542 and JP-B-7-63554. Specifically, the width of the long groove on a shank side is formed narrowly. Thus, movement of the needle thread can be suppressed so that a loop can be formed stably.
However, in the aforementioned configuration disclosed in JP-Y-60-10542 or JP-B-7-63554, the needle thread is retained due to friction that is caused when the needle thread is interposed between the long groove and fabric. The width of the long groove is formed to be narrow or shallow. Accordingly, there is a possibility that the friction caused between the needle thread and the long groove or the fabric may increase over a wide range of the needle thread to thereby increase damage to the needle thread. In addition, large friction is also caused when the needle thread goes into the long groove narrow in width. Accordingly, there is a problem that the wide range of the needle thread may be also damaged on this occasion.
In addition, in the aforementioned configuration disclosed in JP-Y-60-10542 or JP-B-7-63554, the shape of the long groove has to be changed entirely. That is, the machining range is widened. Accordingly, there is a problem that a manufacturing process or quality control may be complicated. For example, there is a problem that the machining may be difficult because the narrow and deep groove has to be cut, or there is a problem that accuracy of a connection portion may be required when the groove is machined in two stages.
Therefore, an object of the invention is to provide a sewing machine needle by which a loop can be formed stably and that causes less damage to a needle thread and can be also manufactured easily.
The invention has been accomplished in order to solve the aforementioned problems. The invention is characterized as follows.
According to a first configuration of the invention, there is provided a sewing machine needle including: a shank portion that is attached to a sewing machine; and a shaft portion that is provided on a front end side of the shank portion; wherein: a needle eye is formed to penetrate the shaft portion, and a long groove for guiding a thread from a position of the needle eye toward the shank portion is formed in the shaft portion; and a suppression portion for suppressing movement of the thread is provided in an intermediate portion of the long groove.
According to a second configuration of the invention, the suppression portion is formed so that a sectional area of the groove is smaller in the intermediate portion of the long groove, in addition to the aforementioned characteristic of the invention according to the first configuration.
According to a third configuration of the invention, the suppression portion is shaped like a dovetail groove in which width between opening edges is reduced in the long groove, in addition to the aforementioned characteristic of the invention according to the first configuration.
According to a fourth configuration of the invention, the entire suppression portion can move to a place under fabric serving as an object to be sewn when the sewing machine needle is attached to the sewing machine in use, in addition to the aforementioned characteristic of the invention according to any one of the first to third configurations.
According to the invention according to the first configuration as described above, the needle eye is formed to penetrate the shaft portion, and the long groove for guiding the thread from the position of the needle eye toward the shank portion is formed in the shaft portion; and the suppression portion for suppressing movement of the thread is provided in the intermediate portion of the long groove. According to such a configuration, movement of a needle thread is suppressed by the suppression portion. Thus, a loop can be formed stably.
Moreover, the suppression portion is provided locally in the intermediate portion of the long groove. Accordingly, a range in which a load is applied to the needle thread can be narrowed so that damage to the needle thread can be minimized. In addition, the range of the suppression portion is narrow. Accordingly, a range in which friction may be caused when the needle thread goes into the suppression portion is also narrow. As a result, the damage to the needle thread can be minimized.
In addition, the machining range for forming the suppression portion is narrow. Accordingly, the sewing machine needle can be also manufactured easily without the necessity of entirely changing the shape of the long groove.
In addition, according to the second configuration of the invention as described above, the suppression portion is formed so that the sectional area of the groove is smaller in the intermediate portion of the long groove. According to such a configuration, movement of the thread can be suppressed due to contact resistance between an inner surface of the groove and the needle thread.
Moreover, according to the third configuration of the invention as described above, the suppression portion is shaped like the dovetail groove in which the width between the opening edges is reduced in the long groove. According to such a configuration, the needle thread can be prevented from easily coming off the suppression portion. Thus, the needle thread can be surely retained. In addition, the needle thread retained by the suppression portion can be prevented from easily touching the fabric. Thus, friction between the fabric and the needle thread can be prevented from being easily caused. That is, damage received by the needle thread can be suppressed.
In addition, according to the fourth configuration of the invention as described above, the entire suppression portion can move to the place under the fabric serving as the object to be sewn when the sewing machine needle is attached to the sewing machine in use. According to such a configuration, the needle thread can be retained in the vicinity of the needle eye. Accordingly, formation of a loop on the suppression portion side can be suppressed so that the loop can be formed stably on the back side.
In addition, when the sewing machine needle is passing through the fabric, the needle thread is pushed into the suppression portion by the fabric. Accordingly, the needle thread can be surely retained by the suppression portion.
An embodiment of the invention will be described with reference to the drawings.
A sewing machine needle 10 according to the embodiment is provided with a shank portion 11 and a shaft portion 12. The shank portion 11 is attached to a sewing machine. The shaft portion 12 is provided on a front end side of the shank portion 11.
The shaft portion 12 is a part that can penetrate fabric 20 serving as an object to be sewn. A front end of the shaft portion 12 has a pointed shape to forma needle point. A needle eye 13 through which a needle thread 21 can be run is formed to penetrate the vicinity of the shaft portion 12.
As shown in
In addition, as shown in
The aforementioned long groove 14 is provided with parallel portions 15 and a suppression portion 16.
As shown in
The suppression portion 16 is provided locally in an intermediate portion of the long groove 14. The suppression portion 16 serves for suppressing movement of the needle thread 21. The suppression portion 16 is formed in such a manner that a sectional area of the groove in the suppression portion 16 is smaller than that in the parallel portion 15. Thus, movement of the thread can be suppressed due to contact resistance between an inner surface of the groove in the suppression portion 16 and the needle thread 21.
As shown in
In addition, the suppression portion 16 according to the embodiment is formed in such a manner that the opening edges 16b are gradually closer to each other as going toward the center of the suppression portion 16 when the suppression portion 16 is viewed in the longitudinal direction of the sewing machine needle 10, as shown in
The long groove 14 is formed by the aforementioned parallel portions 15 and the aforementioned suppression portion 16. The parallel portions 15 are provided on opposite sides with interposition of the suppression portion 16 therebetween. Incidentally, of the long groove 14, a range in which the suppression portion 16 is provided is a very narrow range. The range where the suppression portion 16 is provided is not larger than ⅕ as long as the entire long groove 14, more preferably not larger than 1/10 as long as the entire long groove 14.
When the suppression portion 16 is formed into such a shape, movement of the needle thread 21 can be suppressed by the suppression portion 16 so that a loop 22 can be formed stably by the needle thread 21.
That is, in a sewing machine needle 10 according to the background art, a needle thread 21 that has been run through a needle eye 13 is laid along a long groove 14 to be opposed thereto, as shown in
However, assume that a needle thread 21 excellent in smoothness (such as a filament yarn) or a needle thread 21 strong in restoring force (such as a coarse count yarn) is used. In this case, when the sewing machine needle 10 arrives at the bottom dead center, the needle thread 21 may be fed excessively due to the inertia or the restoring force to make the loop 22 too large, as shown in
In addition, when the needle thread 21 comes off the long groove 14, as shown in
Thus, in the sewing machine needle 10 according to the background art, the hook 25 may fail in catching the loop 22 to thereby lead to occurrence of a problem of stitch skipping etc. Incidentally, when a scarf portion 17 of a shaft portion 12 is deepened, a large gap can be provided between the shaft portion 12 and the loop 22. Accordingly, the loop 22 can be easily caught by the hook 25. However, when the scarf portion 17 is deepened, strength of the sewing machine needle 10 is deteriorated. As a result, durability of the sewing machine needle 10 has to be sacrificed.
In this respect, according to the sewing machine needle 10 according to the embodiment, the loop 22 can be easily caught by the hook 25 even when the scarf portion 17 is not deepened.
That is, the sewing machine needle 10 according to the embodiment is the same as that according to the background art at the point that the needle thread 21 that has been run through the needle eye 13 is laid along the long groove 14 to be opposed thereto, as shown in
Therefore, when the sewing machine needle 10 has arrived at the bottom dead center, the inertia or the restoring force may still act on the needle thread 21. Even in this case, since the needle thread 21 is retained by the suppression portion 16, the needle thread 21 can be prevented from being fed excessively. In addition, since the needle thread 21 is retained by the suppression portion 16 on the front side (the opposite side to the hook 25), the loop 22 of the needle thread 21 does not bulge out on the front side when the sewing machine needle 10 turns to move up. In other words, the loop 22 can be easily formed on the back side of the sewing machine needle 10, and the loop 22 having an appropriate size can be formed on the hook 25 side. Since the loop 22 having exactly the right size can be formed thus on the back side of the long groove 14, the hook 25 can surely catch the loop 22, as shown in
Incidentally, when the sewing machine needle 10 is attached to the sewing machine in use, the entire suppression portion 16 moves to a place under the fabric 20 serving as the object to be sewn, as shown in
In addition, the suppression portion 16 has a shape in which the width between the opening edges 16b is reduced. Accordingly, the needle thread 21 that has been pushed into the suppression portion 16 is covered with the opening edges 16b from the opposite sides. Therefore, the suppression portion 16 has a shape in which the needle thread 21 is capped with the opening edges 16b so that the needle thread 21 can be prevented from easily coming off the suppression portion 16. In addition, the needle thread 21 is capped with the opening edges 16b to be prevented from jumping out of the suppression portion 16. Accordingly, the needle thread 21 can be prevented from easily touching the fabric 20 so that friction between the needle thread 21 and the fabric 20 can be prevented from being easily caused.
According to the embodiment as described above, the needle eye 13 is formed to penetrate the shaft portion 12, the long groove 14 for guiding the needle thread 21 from the position of the needle eye 13 toward the shank portion 11 is formed in the shaft portion 12, and the suppression portion 16 for suppressing movement of the needle thread 21 is provided in the intermediate portion of the long groove 14. According to such a configuration, movement of the needle thread 21 can be suppressed by the suppression portion 16. Thus, a loop 22 can be formed stably.
Moreover, the suppression portion 16 is provided locally in the intermediate portion of the long groove 14. Accordingly, a range where a load is applied to the needle thread 21 can be narrowed so that damage to the needle thread 21 can be minimized. In addition, the range of the suppression portion 16 is narrow. Accordingly, a range in which friction may be caused when the needle thread 21 goes into the suppression portion 16 is also narrow. As a result, the damage to the needle thread 21 can be minimized.
In addition, the machining range for forming the suppression portion 16 is narrow. Accordingly, the sewing machine needle 10 can be also manufactured easily without the necessity of entirely changing the shape of the long groove 14.
In addition, the suppression portion 16 is shaped like the dovetail groove in which the width between the opening edges 16b is reduced in the long groove 14. According to such a configuration, the needle thread 21 can be prevented from easily coming off the suppression portion 16. Thus, the needle thread 21 can be surely retained. In addition, the needle thread 21 retained by the suppression portion 16 can be prevented from easily touching the fabric 20. Accordingly, friction between the fabric 20 and the needle thread 21 can be prevented from being easily caused. That is, damage received by the needle thread 21 can be suppressed.
In addition, when the sewing machine needle 10 is attached to the sewing machine in use, the entire suppression portion 16 moves to a place under the fabric 20 serving as the object to be sewn. According to such a configuration, the needle thread 21 can be retained in the vicinity of the needle eye 13. Accordingly, formation of the loop 22 on the suppression portion 16 side can be suppressed so that the loop 22 can be formed stably on the back side.
In addition, when the sewing machine needle 10 is passing through the fabric 20, the needle thread 21 is pushed into the suppression portion 16 by the fabric 20. Accordingly, the needle thread 21 can be surely retained by the suppression portion 16.
Incidentally, the position of the suppression portion 16 can be set desirably at any place where the suppression portion 16 can move to a point under the fabric 20. For example, types of sewing machine needles 10 having a variety of positions as to the position of the suppression portion 16 may be manufactured correspondingly to kinds of threads to be used. In addition, when each of such types of sewing machine needles 10 is manufactured, the suppression portion 16 may be formed by pressing. That is, first, each of the types of the sewing machine needles 10 is manufactured so that a long groove 14 is formed to be parallel with a suppression portion 16 that has not been formed yet. Then, an intermediate portion of the long groove 14 is pressed to thereby form the suppression portion 16. In this manner, a plurality of types of sewing machine needles 10 having a variety of positions as to the position of the suppression portion 16 can be manufactured by changing only the pressing step.
Incidentally, the suppression portion 16 according to the aforementioned embodiment is formed in such a manner that the inner side surfaces 16a of the suppression portion 16 slant linearly gradually, as shown in
For example, as shown in
In addition, as shown in
In addition, as shown in
Incidentally, in the aforementioned embodiment, the scarf portion 17 comparatively deep is provided on the back side of the shaft portion 12. However, according to the sewing machine needle 10 according to the embodiment, the loop 22 is easily caught by the hook 25 even when the scarf portion 17 is not deepened. Accordingly, the sewing machine needle 10 according to the embodiment may have any of forms shown in
That is, in the example shown in
In addition, in the example shown in
In addition, in the example shown in
In addition, in order to adjust an inflow amount of a needle thread 21 or reduce any damage to the needle thread 21, a suppression portion 19 may be provided in a back groove 18, as shown in
Number | Date | Country | Kind |
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2017-201553 | Oct 2017 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
1151873 | Graham | Aug 1915 | A |
2318235 | Lapham | May 1943 | A |
2441171 | Schulz | May 1948 | A |
3999877 | Ketterer | Dec 1976 | A |
4455858 | Hettich | Jun 1984 | A |
5311889 | Ringle | May 1994 | A |
6637356 | Beverly | Oct 2003 | B2 |
Number | Date | Country |
---|---|---|
60-10542 | Apr 1985 | JP |
7-63554 | Jul 1995 | JP |
Number | Date | Country | |
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20190112739 A1 | Apr 2019 | US |