The present invention relates to a sewing machine presser foot having a conical side face tilted for pressing down fabric such as cloth, leather, and vinyl, and suited not only to an originally intended purpose of curve sewing but also to straight sewing.
There are various types of sewing machine presser feet each suited to specific way of sewing. One of these presser feet is a roller type presser foot that has a conical outer circumferential side face as disclosed in Japanese Utility Model Applications Laid-open No. H01-62779 and Japanese Utility Model Applications Laid-open No. H06-13770. This type of presser foot is designed to have a structure suited particularly for curve sewing.
As noted above, the roller-type presser foot that has a conical outer circumferential side face is specifically designed for curve sewing. To the contrary, it is not suited to straight sewing. Namely, the presser foot in the shape of a conical roller is not suitable for sewing straight stitches since the roller has different outer diameters at each position along the axial direction of the roller. The conical roller presser foot of each of Japanese Utility Model Applications Laid-open No. H01-62779 and Japanese Utility Model Applications Laid-open No. H06-13770 has, specifically, the largest outer diameter at the right end that is closest to the sewing machine needle, and the smallest outer diameter at the left end that is farthest from the sewing machine needle.
When a straight stitch is sewn with such a conical roller, the feed amount differs between respective points of pressing down the fabric. This results in wrinkling in the fabric, which makes favorable sewing impossible, i.e., it is extremely unsuitable for straight sewing. Accordingly, an object of the present invention is to provide a sewing machine presser foot that is not only suited to curve sewing but also favorably applicable to straight sewing while using a conical roller.
As a result of elaborate studies conducted by the inventors for solving the above problem, a first aspect of the present invention is a sewing machine presser foot including: a support part having a support base member; and a roller part including a plurality of rotating members rotatably supported at the support base member and having different diameters so that the roller part is conical as a whole, each of the plurality of rotating members individually rotating and pressing a fabric to be sewn, whereby the above problem is solved.
A second aspect of the present invention is the sewing machine presser foot according to the first aspect, wherein the rotating members each include a protruding piece that is able to slide and abut on the rotating member adjacent thereto, whereby the above problem is solved.
A third aspect of the present invention is the sewing machine presser foot according to the first aspect, further including an intermediate support member provided between the rotating members that are adjacent to each other, whereby the above problem is solved.
A fourth aspect of the present invention is the sewing machine presser foot according to the first aspect, wherein the support base member has a conical or rod-like shape, whereby the above problem is solved. A fifth aspect of the present invention is the sewing machine presser foot according to the second aspect, wherein the support base member has a conical or rod-like shape, whereby the above problem is solved. A sixth aspect of the present invention is the sewing machine presser foot according to the third aspect, wherein the support base member has a conical or rod-like shape, whereby the above problem is solved.
In the present invention, the sewing machine presser foot includes: a support part having a support base member; and a roller part including a plurality of rotating members rotatably supported at the support base member and having different diameters so that the roller part is conical as a whole, each of the plurality of rotating members individually rotating and pressing a fabric to be sewn.
Since the plurality of rotating members can each rotate independently, the presser foot, which is originally intended for the purpose of curve sewing, is also applicable to straight sewing because it is possible, with the plurality of rotating members discretely rotatable, to make the outer circumferential speed of each rotating member equal along the direction of the straight stitch. Accordingly, straight stitches can be sewn favorably without wrinkling of the fabric.
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention includes several embodiments. A first embodiment is described first with reference to
The support part A has a support base member 1 and a casing member 2 (see
The casing member 2 serves the function of stably encasing rotating members 4 that form the roller part B attached to the conical support base member 1 and of implementing attachment to an arm 81 of the shank 8 (see
A coupling hole 21a is formed at the center in the bottom of the connecting part 21 so that the casing member is coupled to the support base member 1 and the arm 81 of the shank 8 with the fastener 14 such as a screw. The flange 22 serves the function of retaining the rotating members 4 attached to the conical outer circumferential surface 11a of the conical support base member 1 to stay thereon (see
The roller part B is made up of a plurality of rotating members 4 put together in the axial direction (see
The axial direction here means the direction along the line of the axial core of the threaded rod of the fastener 14 mentioned above and shall be used to indicate the same direction for both of the support part A and the roller part B. The rotating members 4 are thin, ring-like members with a small thickness and width (see
The roller part B made up of the plurality of such rotating members 4 is attached to the support base member 1 of the support part A (see
To put it differently, the diameters of the plurality of rotating members 4 increase stepwise from a point farthest from the sewing machine needle 92 toward a closest point when the sewing machine presser foot of the present invention is attached to the shank 8 so that a substantially conical ring is formed (see
Intermediate support members 5 are provided between the support base member 1 and the rotating member 4 or between adjacent rotating members 4, and serve the function of causing the rotating members 4 to smoothly rotate at the predetermined positions without axially shifting relative to the conical support base member 1 (see
The divider parts 52 of the intermediate support members 5 are positioned between the adjacent ones of the plurality of rotating members 4 attached to the support base member 1 (see
The conical support base member 1 is in the shape of a cone, with the conical outer circumferential surface 11a having an inclination angle of θ relative to the axial core along the axial direction. The intermediate support members 5 are attached to the support base member 1 as described above, and serve the function of a bearing to enable each of the plurality of rotating members 4 to rotate smoothly.
The inner circumferential surface 51a of the seat parts 51 of the plurality of intermediate support members 5 has an inner diameter of either d1 or d2 (see
The intermediate support members 5 having different diameters are set at predetermined positions on the conical support base member 1. The conical support base member 1 has predetermined points with an outer diameter D1 and an outer diameter D2 along the axial direction corresponding to the inner diameter d1 and the inner diameter d2 of the inner circumferential surface 51a of the intermediate support member 5 (see
Thus, when the intermediate support members 5 are attached on the conical support base member 1, the intermediate support member 5 having the inner diameter d1 is secured to the point on the conical support base member 1 with the outer diameter D1. Similarly, the intermediate support member 5 having the inner diameter d2 is secured to the point on the conical support base member 1 with the outer diameter D2 (see
The intermediate support member 5 is disposed between the rotating member 4 and the conical support base member 1, and serves the function of a bearing for the rotating member 4 as described above. Therefore, the intermediate support members 5 are attached firmly to the conical support base member 1 such as not to be able to rotate. The outer diameter of the seat part 51 of the intermediate support member 5 is defined by the corresponding one of different radially inner diameters of the rotating members 4.
The inner circumferential side face 4b of the rotating member 4 is disposed on the outer circumferential side face of the seat part 51 of the intermediate support member 5 such as to be rotatable, and the intermediate support member 5 with the rotating member 4 attached thereto is disposed on the conical support base member 1 (see
The same number of intermediate support members 5 may be provided as the number of the rotating members 4, but the numbers need not necessarily be the same. For example, the rotating member 4 positioned outermost in the axial direction on the conical support base member 1 can be rotatably attached directly on the conical support base member 1 without the intermediate support member 5 (see
Since the intermediate support members 5 serve the function of a bearing for the rotating members 4, the intermediate support members 5 themselves are secured on the conical support base member 1 so that they do not rotate relative to the support base member 1. Specifically, locking protrusions 71 and locking grooves 72 are formed between the conical support base member 1 and the seat part 51 of the intermediate support member 5. More specifically, the locking protrusions 71 are protruded in shape, while the locking grooves 72 are in the form of grooves the locking protrusions 71 can fit in, so that they lock each other (see
In the embodiment of
The intermediate support members 5 and rotating members 4 are thus attached on the conical support base member 1 in the order from the smallest to the largest in outer diameter of the rotating members 4. Normally, the rotating member 4 with the smallest diameter is disposed farthest from the sewing machine needle 92, and the rotating member 4 with the largest diameter is disposed closest to the sewing machine needle 92, as illustrated in
Considering their function as a bearing for the rotating members 4, in particular, the intermediate support members 5 are preferably made of a material that allows for smooth rotation of the rotating members 4. The outer circumferential side face of the seat part 51 and the surface of the divider part 52 of the intermediate support members 5, which make contact with the rotating member 4, are each preferably a smooth surface with an extremely low friction coefficient. Accordingly a synthetic resin material is particularly favorable for the intermediate support members 5. In the case where the intermediate support members 5 are made of metal, the surface is preferably treated to increase smoothness.
As noted above, the intermediate support member 5 is disposed between the rotating member 4 and the conical support base member 1, and serves the function of a bearing to enable the rotating member 4 to rotate smoothly. Specifically, the intermediate support members 5 are secured to the support base member 1 and cannot rotate, while the rotating members 4 rotate relative to the intermediate support members 5. The plurality of rotating members 4 in the roller part B are disposed on the conical support base member 1 in the order from the smallest to the largest in diameter to form a conical shape.
All of the plurality of rotating members 4 make contact with the fabric to be sewn W and rotate simultaneously during the sewing. When a straight stitch is sewn, of the plurality of the rotating members 4, the rotating member 4 with the smallest diameter rotates at a highest rotation speed, while the rotating member 4 with the largest diameter rotates with a lowest rotation speed. As illustrated in
The intermediate support members 5 and rotating members 4 are attached on the support base member 1, and the casing member 2 is connected to the support base member 1, with the circular bowl-like connecting part 21 covering the coupling part 12. The threaded rod of the fastener 14 such as a screw is then passed through the coupling hole 12a of the support base member 1 and the coupling hole 21a of the casing member 2 to secure the support base member and casing member to the shank 8 (see
There are variation examples in the first embodiment (see
Namely, the rotating members 4 are attached on the conical support base member 1 rotatably, with the inner circumferential side faces 4b in direct contact with the conical outer circumferential surface 11a. In this variation example of the first embodiment, the intermediate support members 5 that have only the divider parts 52 keep the adjacent rotating members 4 out of contact with each other by the divider parts 52 and prevent them from interfering each other's rotation (see
In the second variation example of the first embodiment, as illustrated in
The protruding piece 41 of the rotating member 4 abuts on the side face 4d of the adjacent rotating member 4 and serves the function of spacing the adjacent rotating members apart from each other with minimal contact area so that they adjoin in an almost non-contact manner (see
Although not illustrated specifically, all of the rotating members 4 may be directly attached to the conical support base member 1 without intermediate support members 5. In this case, a material having an extremely small friction coefficient is preferably used for the rotating members 4. Alternatively, the surface of the rotating members 4 is preferably treated to increase smoothness and to reduce the friction coefficient.
Next, the second embodiment of the present invention will be described. In this embodiment, as illustrated in
The intermediate support members 5 in the second embodiment are disc-like plates, each having an outer diameter that is smaller than the outer diameter of the adjacent rotating member 4. Namely, the intermediate support members 5 do not protrude radially out from the adjacent rotating members 4 (see
The rod through hole 42 and the rod through hole 53 have an inner diameter that is only slightly larger than the outer diameter of the rod-like support base member 1. Specifically, the inner diameter is preferably set such as to allow smooth rotation of the rotating members 4 without any play. The rotating members 4 and the intermediate support members 5 are arranged in the order from the smallest to the largest in diameter, from the base side that is the point of connection with the shank 8 toward the sewing machine needle 92 so that the roller part B is conical as a whole. The rod-like support base member 1 passes through each of the rod through holes 42 and rod through holes 53 (see
The rod-like support base member 1 specifically has a stepped bolt-like shape, including an outer threaded part 13a, a bolt head 13b, and a large-diameter support 13c (see
Similarly, the rod through holes 53 of all the intermediate support members 5 have an inner diameter that is set such as to let the large-diameter support 13c pass through and to allow the intermediate support members 5 to rotate smoothly. The rod through holes 53 of all the intermediate support members 5 have the same inner diameter. The rod through holes 42 of the rotating members 4 and the rod through holes 53 of the intermediate support members 5 have the same inner diameter (see
The presser foot of the present invention is attached to a needle shaft via the shank 8. The plurality of rotating members 4 are attached to the support base member 1 in the order from the smallest to the largest in diameter stepwise so that each of them can press down the fabric to be sewn and configured to each rotate independently. In straight sewing, each of the rotating members 4 can rotate independently at the same outer circumferential speed, which enables favorable sewing of straight stitches. The rotating members 4 each being independently rotatable allows for favorable sewing of not just straight but any desired stitches, as each rotating member 4 rotates while correctly pressing down the fabric to be sewn.
The shank 8 is made up of an arm 81, an attachment body part 82, and a presser foot rod coupler 83. The arm 81 may be foldable to the attachment body part 82. The presser foot rod coupler 83 is a part that is connected to the presser foot rod 91 with a fastener such as a screw. The presser foot rod coupler 83 is configured to be freely slidable horizontally and can be fixed to the attachment body part 82.
The arm 81 has an inner screw hole 81a in the distal end portion, which serves the function of coupling the presser foot with the arm 81 by the thread engagement with the threaded rod of the fastener 14 (see
In a second aspect of the present invention, the rotating members each include a protruding piece that is able to slide and abut on the rotating member adjacent thereto. Since the contact area between the rotating members is made small and interference between the rotating members is minimized, the rotating movement of each rotating member can be made favorable.
In a third aspect of the present invention, an intermediate support member is provided between the rotating members that are adjacent to each other. Since adjacent rotating members do not contact each other and do not interfere each other, the rotating movement of each rotating member can be made favorable.
In each of fourth to sixth aspects of the present invention, the support base member has a conical or rod-like shape, which allows for easy formation of a roller part that is conical as a whole.
Number | Date | Country | Kind |
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JP2020-055689 | Mar 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
2979745 | Schaefer, Jr. | Apr 1961 | A |
3080836 | Harruff | Mar 1963 | A |
3582064 | Weidman | Jun 1971 | A |
5540164 | Grantham | Jul 1996 | A |
6973886 | Marcangelo | Dec 2005 | B2 |
Number | Date | Country |
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2404468 | Aug 1975 | DE |
H01-062779 | Apr 1989 | JP |
H06-013770 | Feb 1994 | JP |
Number | Date | Country | |
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20210301441 A1 | Sep 2021 | US |