Field of the Invention
The present invention relates to a sewing machine, and more particularly to a sewing machine with a threading and air supply selecting device.
Description of the Prior Art
Sewing machines have a variety forms, for example, overlock sewing machine is provided with a main shaft which is used to drive the needle and a plurality of thread wipers. In order for easy and quick threading of the upper thread hook, many automatic threading devices have been invented. For instance, Taiwan Patent No. 46553 discloses an automatic needle threading device which threads the needle by a jet of air. Taiwan Patent Nos. 193730 and 1402391 also disclose a device for threading the thread wiper by a jet of air, wherein the air introduction system is a retractile pipe. The movement of the air source or the main shaft can not be effectively controlled during the movement of the air introduction system, which results in inconvenience in air supplying, and the ON and OFF of the drive force source cannot be effectively controlled, leading to safety concerns.
The present invention has arisen to mitigate and/or obviate the afore-described disadvantages.
The primary objective of the present invention is to provide a sewing machine with a threading and air supply selecting device, wherein the air supply operation is precisely controllable, and the action of the drive force source and relative components can also be safely controlled.
To achieve the above objective, a sewing machine with a threading and air supply selecting device in accordance with the present invention comprises: a base, a drive force source, a main shaft driven by the drive force source, at least one thread wiper driven by the main shaft, and a guiding pipe provided on the thread wiper, each of the guiding pipes having one end extended to a thread-inserting hole, of the thread wiper, and another end fixed to a pipe-guiding frame of the thread wiper; characterized in that:
the drive force source driving an air supply device, between the air-supply device and the pipe-guiding frames is disposed a pipe-moving device which includes a pipe-moving frame and a connecting pipe mounted on the pipe-moving frame and connected to the air supply device, the pipe-moving frame is provided at one end thereof with a main guiding member, a position where the main guide member moves to a connection between the connecting pipe and the guiding pipe is defined as a first position, and a position where the main guiding member moves away from the connection between the connecting pipe and the guiding pipe is defined as a second position; and
the main guiding member has one end connected to one end of a swing arm, another end of the swing arm is abutted against an air-supply clutch, the air-supply clutch is disposed on a power shaft of the drive force source, the swing arm, when in the first position, controls the air-supply clutch to transmit a drive force of the power shaft to the air supply device, or, the swing arm, when in the second position, controls the air-supply clutch to stop transmitting the drive force of the power shaft to the air supply device.
To achieve the above objective, a sewing machine with a threading and air supply selecting device in accordance with the present invention comprises: a base, a drive force source, a main shaft driven by the drive force source, at least one thread wiper driven by the main shaft, and a guiding pipe provided on the thread wiper, each of the guiding pipes having one end extended to a thread-inserting hole of the thread wiper, and another end fixed to a pipe-guiding frame of the thread wiper; characterized in that:
an air supply device;
a pipe-moving device is disposed at the pipe-guiding frames and includes a pipe-moving frame and a connecting pipe mounted on the pipe-moving frame and connected to the air supply device, the pipe-moving frame is provided at one end thereof with a main guiding member, a position where the main guide member moves to a connection between the connecting pipe and the guiding pipe is defined as a first position, and a position where the main guiding member moves away from the connection between the connecting pipe and the guiding pipe is defined as a second position, the air supply device supplies air to the connecting pipe in the first position; and
between the main guiding member and the main shaft is disposed a directional positioning device, the main guiding member includes a guiding edge with height difference, the guiding edge has a first end and a second end lower than the first end, the directional positioning device includes a limiter, and a rotation-stopping member mounted on the main shaft, the limiter has a middle section pivoted to the base, and has an abutting end protruding upward between the restricting member and the main guiding member, and a stop end protruding upward toward the main shaft, the abutting end is abutted against the guiding edge, the rotation-stopping member is provided with a rotation-stopping slot, when the pipe-moving frame is located in the first position, the abutting end will move to the second end of the guiding edge, and when the main shaft rotates to a position where the guiding pipe is aligned to the connecting pipe, the stop end will be engaged in the rotation-stopping slot to stop the main shaft from rotating, when the pipe-moving frame moves to the second position, the abutting end will move to the first end of the guiding edge, the stop end will be disengaged from the rotation-stopping slot to permit rotation of the main shaft.
To achieve the above objective, a sewing machine with a threading and air supply selecting device in accordance with the present invention comprises: a base, a drive force source, a main shaft driven by the drive force source, at least one thread wiper driven by the main shaft, and a guiding pipe provided on the thread wiper, each of the guiding pipes having one end extended to a thread-inserting hole of the thread wiper, and another end fixed to a pipe-guiding frame of the thread wiper; characterized in that:
between the main guiding member and the main shaft is disposed a directional positioning device, the main guiding member includes a guiding edge with height difference, the guiding edge has a first end and a second end lower than the first end, the directional positioning device includes a limiter, and a rotation-stopping member mounted on the main shaft, the limiter has a middle section pivoted to the base, and has an abutting end protruding upward between the restricting member and the main guiding member, and a stop end protruding upward toward the main shaft, the abutting end is abutted against the guiding edge, the rotation-stopping member is provided with a rotation-stopping slot, when the pipe-moving frame is located in the first position, the abutting end will move to the second end of the guiding edge, and when the main shaft rotates to a position where the guiding pipe is aligned to the connecting pipe, the stop end will be engaged in the rotation-stopping slot to stop the main shaft from rotating, when the pipe-moving frame moves to the second position, the abutting end will move to the first end of the guiding edge, the stop end will be disengaged from the rotation-stopping slot to permit rotation of the main shaft;
the main guiding member has one end connected to one end of a swing arm, another end of the swing arm is abutted against an air-supply clutch, the air-supply clutch is disposed on a power shaft of the drive force source, the swing arm, when in the first position, controls the air-supply clutch to transmit a drive force of the power shaft to the air supply device, or, the swing arm, when in the second position, controls the air-supply clutch to stop transmitting the drive force of the power shaft to the air supply device.
Preferably, the pipe-moving frame of the pipe-moving device includes a first wall, a second wall, and a lateral wall between the first and second walls, the connecting pipe is inserted through the first and second walls and provided with a stop member which is abutted against an abutting member to elastically push the connecting pipes toward the connecting pipe, the stop member is a flexible clasp;
a frame-sliding member is fixed to the base, on the first wall of the pipe-moving frame is defined an inserting hole for insertion of the frame-sliding rod, and the pipe-moving frame is slidably mounted on the frame-sliding rod, on the frame-sliding rod is sleeved a frame-abutting member pressed against the first wall of the pipe-moving frame to push the pipe-moving frame toward the guiding pipe;
the lateral wall of the pipe-moving frame is also provided with an extension portion which is inserted through a first restricting hole of a restricting portion of the base;
the main guiding member is provided with a folded end located corresponding to the first wall of the pipe-moving frame, the folded end is formed with an inserting hole for insertion of the frame-sliding rod and extends between the pipe-moving frame and the frame-sliding member, the pipe-moving frame is elastically pushed by the frame-abutting member against the folded end of the main guiding member, a pulling portion extends from the main guiding member for allowing the user to pull the main guiding member, and the main guiding member has a rear end extending through an elongated second restricting hole of the restricting portion, so as to drive the swing arm to move, and to the bottom of the main guiding member is fixed a positioning device which can produce a locking action in the first and second positions.
Preferably, the positioning device includes an elastic member and a positioning member, the elastic member is an elastic piece which is provided with a directional portion folded toward and inserted through the main guiding member, the elastic member is fixed to the main guiding member by a bolt, the elastic member is provided with an elastic portion which is folded toward the positioning member, and at the end of the elastic portion is formed an engaging portion, the positioning member is provided with a first positioning portion and a second positioning portion for engaging with the engaging portion in the first and second positions.
Preferably, the directional positioning device further includes a restricting member which is an L-shaped plate with a horizontal portion and a perpendicular potion, the horizontal portion has a free end pivoted to the lateral wall of the pipe-moving frame by a pivot, the perpendicular portion is folded to form a cover portion which is slidably mounted on the top edge of the extension portion of the pipe-moving frame, the lower end of the cover portion is formed with an upward hooking portion for hooking one end of a first return member, providing a force for enabling the restricting member to rotate with respect to the pivot and pushing the cover portion toward the pipe-moving frame, the restricting member is provided with a first positioning portion which is located on the horizontal portion, and a second positioning portion which is located at the middle section of the horizontal portion;
a second return member is hooked to the abutting end to push the stop end toward the rotation stopping member;
the rotation-stopping slot is formed in an outer peripheral edge of the rotation-stopping member for engaging with or disengaging from the stop end to stop or unstop the rotation of the main shaft, when the pipe-moving frame moves to the first or second position, the abutting end will be stopped by the first or second positioning portion.
Preferably, the main guiding member drives the swing arm to move by using a connecting rod assembly which includes a first connecting rod pivoted to the main guiding member, a second connecting rod pivoted to the first connecting rod, a first rotary shaft fixed to and rotated by the second connecting rod, a third connecting rod fixed to and rotated by the first rotary shaft, a top shaft fixed to a free end of the third connecting rod, a fourth connecting rod pushed to move by the top shaft, and a second rotary shaft with one end fixed to the fourth connecting rod and another end fixed to the swing arm, the first and second rotary shafts are pivoted to the base, the swing arm is provided at a free end thereof with a hook portion for hooking an arm-pulling member with another end hooked to the base, so as to elastically push the swing arm toward the air-supply clutch, at the free end of the swing arm is further provided a wheel located toward the air-supply clutch.
Preferably, the air-supply clutch is disposed on the power shaft of the drive force source, the free end of the power shaft is provided with a first pulley which is drivingly connected to a second pulley disposed on the main shaft by a belt, the first pulley is provided on a face thereof toward the air-supply clutch with a plurality of teeth, the air-supply clutch includes a disc-shaped clutch member, an arm-driving member used in combination with the clutch member to drive a sway arm, a pivot seat pivoted to the arm-driving member, and a spring sleeved onto the power shaft to push the clutch member toward the first pulley, the clutch member is formed with a central pipe for insertion of the power shaft, and two opposite pin-inserting portions in the form of a slot located around the central pipe, the power shaft is provided with a drive hole running through a central axis of the power shaft, and a drive pin is inserted through the drive hole and into the pin-inserting portions of the clutch member;
the clutch member is provided on a surface with a pulley-engaging portion for engaging with the teeth of the first pulley, the wheel of the swing arm is pressed against an outer peripheral portion of a surface of the clutch member where the engaging portion is formed, around the peripheral portion of another surface of the clutch member are formed plural protrusions located toward the arm-driving member, the arm-driving member is provided on a surface with a plurality of cavities for engaging with the protrusions;
the arm-driving member is provided with a central pivot portion with a small axial hole, and an eccentric drive portion formed around the outer diameter of the central pivot portion, the eccentric drive portion is inserted through and driven to rotate by the sway arm;
the pivot seat is provided with an engaging portion and fixed to the base, the arm-driving member is pivotally sleeved onto the central protruding engaging portion, the spring is disposed in a central hollow portion of the pivot seat and has one end pushed against a limiting member on the power shaft and another end pushing toward the first pulley.
Preferably, the air supply device includes an air supply source and a swing rod which drives the air supply source to supply air, the swing rod is driven by the power shaft of the drive force source and consequently drives the air supply source, the air supply source is a diaphragm air cylinder with a cylinder head and an air pipe on the cylinder head, the cylinder head is disposed on a cylinder block to clamp a diaphragm which includes a cylinder rod pivoted to a free end of the swing rod, another end of the swing rod is pivoted to the base 10, and a middle section of the swing rod is pivoted to and driven to move by the free end of the sway arm, and the air supply device further includes a one-way air feeding device.
Preferably, the connecting rod assembly is provided with a first switch which is pressed by the swing arm, when the swing arm is disconnected from the air-supply clutch, so as to close a control circuit for controlling the drive force source, the control circuit used in combination with a foot controller, the control circuit comprises: a power source connected to the foot controller, the foot controller is connected to one end of a master switch, another end of the master switch is connected to a housing safety switch and the first switch, the first switch is then serially connected to the drive force source, an NC terminal and an NO terminal of the housing safety switch are connected to an NO terminal and an NC terminal of the first switch, respectively, the NO terminal of the housing safety switch is connected to the NC terminal of the first switch to form a first circuit, and another circuit is a second circuit, the drive force source is further serially connected with a second manual switch, and a lamp is serially connected to a circuit of the master switch.
The present invention will be clearer from the following description when viewed together with the accompanying drawings, which show, for purpose of illustrations only, the preferred embodiment in accordance with the present invention.
Referring to
The main guiding member 38 has one end connected to one end of a swing arm 58 via a connecting rod assembly 50, and at two sides of another end of the swing arm 58 are disposed an air-supply clutch 60 and a first switch 59. The air-supply clutch 60 is disposed on a power shaft 110 of the drive force source 11, so that the swing arm 58, when in the first position P1, is abutted against the air-supply clutch 60. Or, the swing arm 58, when in the second position P2, is pushed against the first switch 59 and drives an air supply source 21 by being drivingly connected to a swing rod 23, or when in the second position P2, the swing arm 58 is disconnected from and unable to move the swing rod 23, and the first switch 59 is assuredly pushed to switch between different modes of controlling the drive force source 11.
The air supply device 20 includes the air supply source 21 and the swing rod 23 which drives the air supply source 21 to supply air. The swing rod 23 is eccentrically driven by the power shaft 110 of the drive force source 11 and consequently drives the air supply source 21. When in the first position P1, the swing rod 23 is drivingly connected to the air-supply clutch 60, so that the swing rod 23 can be eccentrically driven by the power shaft 110 to drive the air supply source 21. Or, the swing rod 23, when in the second position P2, is disconnected from the air-supply clutch 60, so that the power shaft 110 is unable to drive the swing rod 23, and the first switch 59 is not pushed or pressed.
Referring then to
A frame-sliding member 35 is fixed to the front end surface of the base 10 and is a U-shaped plate with two parallel end walls. Between the two end walls of the frame-sliding member 35 is disposed a frame-sliding rod 36 which is parallel to the connecting pipes 32. On the first wall 310 of the pipe-moving frame 31 is defined an inserting hole 313 for insertion of the frame-sliding rod 36, and the pipe-moving frame 31 is slidably mounted on the frame-sliding rod 36. On the frame-sliding rod 36 is sleeved a frame-abutting member 37 in the form of a spring with two ends pressed against the first wall 310 of the pipe-moving frame 31 and one end surface of the frame-sliding member 35, respectively, so that the pipe-moving frame 31 is elastically pushed toward the guiding pipes 15.
The lateral wall 312 of the pipe-moving frame 31 is also provided with an extension portion 314 which is inserted through a first restricting hole 102 of a restricting portion 101 of the base 10, so that the pipe-moving frame 31 is able to move while supporting the connecting pipes 32 in a position where the connecting pipes 32 are aligned with the guiding pipes 15.
The main guiding member 38 is provided with a folded end 380 located corresponding to the first wall 310 of the pipe-moving frame 31. The folded end 380 is formed with an inserting hole 3800 for insertion of the frame-sliding rod 36, extends between the pipe-moving frame 31 and the frame-sliding member 35, and is flatly abutted against the first wall 310 of the pipe-moving frame 31. The pipe-moving frame 31 is elastically pushed by the frame-abutting member 37 against the folded end 380 and driven to move by the folded end 380 of the main guiding member 38. A pulling portion 381 horizontally extends from the bottom of the front end surface of the main guiding member 38 for allowing the user to pull the main guiding member 38. The main guiding member 38 has a rear end extending through an elongated second restricting hole 103 of the restricting portion 101, so as to drive the swing arm 58 to move. To the bottom of the main guiding member 38 is fixed a positioning device 40.
The positioning device 40 includes an elastic member 41 and a positioning member 42. The elastic member 41 is an elastic piece with one end flatly abutted against the surface of the main guiding member 38 and is provided with a directional portion 410 folded toward and inserted through the main guiding member 38. The elastic member 41 is movably fixed to the main guiding member 38 by a bolt 43 inserted through an elongated hole formed in the elastic member 41. The elastic member 41 is provided with an elastic portion 411 which is folded toward the positioning member 42, and at the end of the elastic portion 411 is formed a V-shaped engaging portion 412. The positioning member 42 is provided with a first positioning portion 420 and a second positioning portion 421 located corresponding to the first and second positions P1, P2, respectively, so that the main guiding member 38 can be positioned to the first and second positions P1, P2 by the engaging portion 412, and can move the pipe-moving frame 31 to the first and second positions P1, P2.
The main guiding member 38 drives the swing arm 58 to move by using the connecting rod assembly 50, as shown in
Referring then to
The clutch member 61 is provided on a surface with a pulley-engaging portion 612 in the form of a plurality of teeth for engaging with the teeth 112 of the first pulley 111, and each of the teeth of the pulley-engaging portion 612 has a drive surface 6120 perpendicular to the clutch member 61, and an opposite slanting guiding surface 6121. With the slanting guiding surface 6121, the pulley-engaging portion 612 can be easily and smoothly guided into the teeth 112, so as to facilitate engagement of the clutch member 61 with the power shaft 110. The wheel 582 of the swing arm 58 is pressed against the outer peripheral portion of the surface of the clutch member 61 where the pulley-engaging portion 612 is formed. Around the peripheral portion of another surface of the clutch member 61 are formed plural protrusions 613 located toward the arm-driving member 62. The arm-driving member 62 is provided on a surface with a plurality of cavities 621 for engaging with the protrusions 613. Each of the protrusions 613 has a drive surface 6130 perpendicular to the clutch member 61, and an opposite slanting guiding surface 6131. With the slanting guiding surface 6131, the protrusions 613 can be smoothly and easily guided into the cavities 621, making it easier for the clutch member 61 to engage with and rotate the arm-driving member 62.
The arm-driving member 62 is a stepped structure with two different diameters, and provided with a central pivot portion 620 with a small axial hole, and an eccentric drive portion 622 formed around the outer diameter of the central pivot portion 620. Namely, the eccentric drive portion 622 is not coaxial with the central pivot portion 620, and inserted through and driven to rotate by a driven portion 220 of the sway arm 22, so that the drive portion 622 moves up and down with respect to the sway arm 22.
The pivot seat 63 is a hollow disc-shaped structure with a central protruding engaging portion 631, and fixed to the base 10 by bolts. The arm-driving member 62 is pivotally sleeved onto the pivot seat 63 by inserting the central protruding engaging portion 631 through the central pivot portion 620. The spring 64 is disposed in a central hollow portion 630 of the pivot seat 63, sleeved onto the power shaft 110, and has one end pushed against a limiting member 115 on the power shaft 110 and another end pushing the clutch member 61 toward the first pulley 111.
A directional positioning device 70 cooperates with the pipe-moving frame 31 to restrict the main shaft 12 from rotating. As shown in
The limiter 72 is an S-shaped plate with a middle section pivoted to the wall of the frame-sliding member 35 which is perpendicular to the base 10, and has an abutting end 720 protruding upward between the restricting member 71 and the main guiding member 38, and a stop end 721 protruding upward toward the main shaft 12. A second return member 77 is hooked between the abutting end 720 and the positioning member 42 of the base 10 to push the stop end 721 toward the rotation stopping member 73. The limiter 72 is further provided with a horizontally-extending hooking portion 722 located close to the abutting end 720, and the positioning member 42 is formed with a hooking hole 422 for easy hooking of the second return member 77.
The rotation-stopping member 73 is a circular disc with a rotation-stopping slot 730 formed in an outer peripheral edge thereof for engaging with or disengaging from the stop end 721 to stop or unstop the rotation of the main shaft 12. Meanwhile, the pipe-moving frame 31 moves to the first or second position P1, P2, the abutting end 720 will be stopped by the first or second positioning portion 712, 713, so as to provide multiple locking actions.
Referring then to
Referring then to
For the directional positioning device 70, please refer to
Referring then to
A control circuit 80 for being used in combination with a conventional foot controller 81 and the first switch 59 of the present invention, as shown in
It is to be noted that, only with the pipe-moving device 30 and the directional positioning device 70, the present invention is capable of ensuring safety air supply of the air supply device 20 by controlling the rotation of the main shaft 12 with the directional positioning device 70 which is affected by the movement of the pipe-moving device 30. The air supply device 20 can also be used in combination with the pipe-moving device 30, the air-supply clutch 60 and the connecting rod assembly 50 to ensure safety air supply.
While we have shown and described various embodiments in accordance with the present invention, it is clear to those skilled in the art that further embodiments may be made without departing from the scope of the present invention.
Number | Date | Country | Kind |
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103112806 A | Apr 2014 | TW | national |
Number | Name | Date | Kind |
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5327841 | Sakuma | Jul 1994 | A |
7523712 | Sadasue | Apr 2009 | B2 |
7536964 | Sadasue | May 2009 | B2 |
9290872 | Ishikawa | Mar 2016 | B2 |
9347163 | Sakuma | May 2016 | B2 |
20120210922 | Sakuma | Aug 2012 | A1 |
20140083344 | Sakuma | Mar 2014 | A1 |
Number | Date | Country |
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46553 | Sep 1982 | TW |
193730 | Nov 1992 | TW |
I402391 | Jul 2013 | TW |
Number | Date | Country | |
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20150284890 A1 | Oct 2015 | US |